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Air-Con Jupiter Series Technical Manual

Air-Con Jupiter Series Technical Manual

R410a 60hz 14seer top-discharge outdoor

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R410A 60Hz 14SEER Top-Discharge Outdoor

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Summary of Contents for Air-Con Jupiter Series

  • Page 1 Technical Manual R410A 60Hz 14SEER Top-Discharge Outdoor...
  • Page 2 R410A 60Hz Universal Outdoor Series Technical Manual Outdoor Unit...
  • Page 3: Table Of Contents

    14SEER AIR HANDLER SYSTEM TECHNICAL MANUAL Content Part 1. General Information ..................1 1. Nomenclature ......................... 2 2. Model Names of Indoor/Outdoor Units ............... 3 3. External Appearance ..................... 4 4. Features .......................... 5 Part 2. Indoor Unit ...................... 6 Features ...............
  • Page 4: Part 1. General Information

    14SEER AIR HANDLER SYSTEM TECHNICAL MANUAL Part 1. General Information 1. Model Names of Indoor/Outdoor Units ........... 2 2. External Appearance ..............3 3. Features ..................4...
  • Page 5: Nomenclature

    14SEER AIR HANDLER SYSTEM TECHNICAL MANUAL 1. Nomenclature 1.1 Indoor unit ALB – Air-Con Jupiter Series EM4 – Evaporator H – Heat Pump 4 – R410A Refrigerant G – Factory Code 24 – Capacity (ex: 24,000 BTU) 1.2 Outdoor unit ALB –...
  • Page 6: Model Names Of Indoor/Outdoor Units

    14SEER AIR HANDLER SYSTEM TECHNICAL MANUAL 2. Model Names of Indoor/Outdoor Units 2.1 Indoor Units Model name Dimension(W×H×D)(inch) Power supply SEER 14 Heat Pump ALBEM4H4G24 19-2/3×45-3/4×22 208~230V-1Ph-60Hz ALBEM4H4G36 19-2/3×45-3/4×22 208~230V-1Ph-60Hz ALBEM4H4G48 22×53-1/8×24-1/2 208~230V-1Ph-60Hz ALBEM4H4G60 22×53-1/8×24-1/2 208~230V-1Ph-60Hz 2.2 Outdoor Units Model name Dimension (W×H×D) (inch) Power supply SEER 14 Heat Pump...
  • Page 7: External Appearance

    14SEER AIR HANDLER SYSTEM TECHNICAL MANUAL 3. External Appearance 3.1 Indoor unit 3.2 Outdoor unit Note: Standard outdoor unit is using plastic grill. Metal grill can be customized.
  • Page 8: Performance Features

    14SEER AIR HANDLER SYSTEM TECHNICAL MANUAL 4. Features 4.1 Operation features Long Piping & Cost Effective  Low noise operation, as low as 57dB(A)  24V control, time delay relay, fan relay and transformer included.  4.2 Performance features AHRI Certified & ETL listed. ...
  • Page 9: Part 2. Indoor Unit

    14SEER AIR HANDLER SYSTEM TECHNICAL MANUAL Part 2. Indoor Unit 1. Features ..................6 2. Specification ..................7 3.Dimension ..................9 4. Service Space ................10 5.Wiring Diagrams ................11 6.Electric Characteristics ..............13 7.The Specification of Wiring ............14 8.Field Wiring ...................
  • Page 10: Features

    14SEER AIR HANDLER SYSTEM TECHNICAL MANUAL 1. Features (1) “A” shape coils, constructed with copper tubing and enhanced aluminum fins. (2) Direct dirve motors, 3 speed, provide selections of air flow to meet desired applications. (3) φ10″large fan blade that has powerful wind speed, and the motor is covered with insulation material, which can ensure that the motor runs in a safe state.
  • Page 11 14SEER AIR HANDLER SYSTEM TECHNICAL MANUAL (5) Detachable air filter for cleaning or renewal Versatile 4-way convertible design for vertical up airflow, horizontal right airflow.
  • Page 12: Specification

    14SEER AIR HANDLER SYSTEM TECHNICAL MANUAL 2. Specification Model Model Model Model ALBEM4H4G24 Power supply Power supply Power supply Power supply V/Ph/Hz V/Ph/Hz V/Ph/Hz V/Ph/Hz 208~230V/1N/60Hz Capacity Capacity Capacity Capacity Btu/h Btu/h Btu/h Btu/h 24000 Cooling Cooling Cooling Cooling SEER SEER SEER SEER...
  • Page 13: Dimension

    14SEER AIR HANDLER SYSTEM TECHNICAL MANUAL 3. Dimension...
  • Page 14: Service Space

    14SEER AIR HANDLER SYSTEM TECHNICAL MANUAL 4. Service Space The indoor unit should be installed in a location that meets the following requirements: INSTALLATION NOTES: . 1. When up hand discharge , how to trap or plug all drains is see the left Figure. 2.
  • Page 15: Wiring Diagrams

    14SEER AIR HANDLER SYSTEM TECHNICAL MANUAL 5. Wiring Diagrams 18K/24K/30K/36K/42K...
  • Page 16 14SEER AIR HANDLER SYSTEM TECHNICAL MANUAL...
  • Page 17: Electric Characteristics

    14SEER AIR HANDLER SYSTEM TECHNICAL MANUAL 6. Electric Characteristics Indoor Units Indoor Fan Motor Model Voltage Min. Max. SEER 14 208-230V 198V 242V 0.21 ALBEM4H4G24 208-230V 198V 242V 0.40 ALBEM4H4G36 208-230V 198V 242V 0.58 ALBEM4H4G48 208-230V 198V 242V 0.58 ALBEM4H4G60...
  • Page 18: The Specification Of Wiring

    14SEER AIR HANDLER SYSTEM TECHNICAL MANUAL 7. The Specification of Wiring Note: The cross-section areas of wires or lines should not be less than the corresponding ones listed in the table below;Besides, if the power wires is quite long from the unit, please choose the windings with larger cross-section area to guarantee the normal power supply.
  • Page 19: Field Wiring

    14SEER AIR HANDLER SYSTEM TECHNICAL MANUAL 8. Field Wiring 1. To avoid the electrical shock, please connect the air conditioner with the ground lug. The main power plug in the air conditioner has been joined with the ground wiring, please don't change it freely. 2.
  • Page 20: Part 3 Outdoor Unit

    14SEER AIR HANDLER SYSTEM TECHNICAL MANUAL Part 3 Outdoor Unit 1. Specification ................. 17 2. Dimensions ................... 19 3. Service Space ................20 4. Wiring Diagrams ................21 5. Electric Characteristics ..............22 6. Operation Limits ................23 7. Sound Levels ................24 8.
  • Page 21: Specification

    14SEER AIR HANDLER SYSTEM TECHNICAL MANUAL 1. Specification Model ALBCV4H4G24 ALBCV4H4G36 V/Ph/ Outdoor power supply 230V/1N/60HZ 230V/1N/60HZ Capacity Btu/h 24000 34500 Input 1960 2830 Cooling Btu/h 12.20 11.70 SEER ( AHRI Btu/h Certified) Max. input consumption 2450.00 3573.50 Max. current 11.21 16.19 Brand...
  • Page 22 14SEER AIR HANDLER SYSTEM TECHNICAL MANUAL Model ALBCV4H4G48 ALBCV4H4G60 V/Ph/H Outdoor power supply 230V/1N/60HZ 230V/1N/60HZ Capacity Btu/h 46000 56500 Input 4088 4920 Cooling Btu/h. 11.20 11.20 Btu/h. SEER ( AHRI Certified) Max. input consumption 5110.00 6150.00 Max. current 23.39 28.15 Brand Model ABG042KAC...
  • Page 23: Dimension

    14SEER AIR HANDLER SYSTEM TECHNICAL MANUAL 2. Dimension...
  • Page 24: Service Space

    14SEER AIR HANDLER SYSTEM TECHNICAL MANUAL 3. Service Space...
  • Page 25: Wiring Diagrams

    14SEER AIR HANDLER SYSTEM TECHNICAL MANUAL 4. Wiring Diagrams SEER 14 Cooling only...
  • Page 26: Electric Characteristics

    14SEER AIR HANDLER SYSTEM TECHNICAL MANUAL 5. Electric Characteristics Outdoor Unit Model Outdoor Voltage Min. Max. motor (kw) ALBCV4H4G24 208~230V 198V 242V 0.18 ALBCV4H4G36 208~230V 198V 242V 0.21 ALBCV4H4G48 208~230V 198V 242V 0.51 ALBCV4H4G60 208~230V 198V 242V 0.51...
  • Page 27: Operation Limits

    14SEER AIR HANDLER SYSTEM TECHNICAL MANUAL 6. Operation Limits Operation mode Outdoor temperature(℃) Room temperature(℃) Cooling operation 18~43 17~30 Cooling Indoor temperature( ℃ WB)
  • Page 28: Sound Levels

    14SEER AIR HANDLER SYSTEM TECHNICAL MANUAL 7. Sound Levels Microphone (body height +1 )/2 m Model Noise level dB(A) ALBCV4H4G24 ALBCV4H4G36 ALBCV4H4G48 ALBCV4H4G60 Note: Sound level is measured at a point 1 m in front of the unit, at a height of (Unit body height +1)/2 m.
  • Page 29: Refrigerate Diagram

    14SEER AIR HANDLER SYSTEM TECHNICAL MANUAL 8. Refrigerate diagram Applicable for 18K,24K,30K,36K cooling only type Applicable for 42K,48K, 60K cooling only type...
  • Page 30: Part 4 Installation

    14SEER AIR HANDLER SYSTEM TECHNICAL MANUAL Part 4 Installation 1 .Precaution on Installation ............. 27 2. Vacuum Dry and Leakage Checking ..........28 3. Additional Refrigerant Charge ............30 4. Insulation Work ................31 5. Test Operation ................33...
  • Page 31: Precaution On Installation

    14SEER AIR HANDLER SYSTEM TECHNICAL MANUAL 1. Precaution on Installation 1.1. Measure the necessary length of the connecting pipe, and make it by the following way. Connect the indoor unit at first, then the outdoor unit. Bend the tubing in proper way. Do not harm them. CAUTIONS: Daub the surfaces of the flare pipe and the joint nuts with frozen oil, and wrench it for 3~4 rounds ...
  • Page 32: Vacuum Dry And Leakage Checking

    14SEER AIR HANDLER SYSTEM TECHNICAL MANUAL 2. Vacuum Dry and Leakage Checking 2.1 Vacuum Dry: use vacuum pump to change the moisture (liquid) into steam (gas) in the pipe and discharge it out of the pipe to make the pipe dry. Under one atmospheric pressure, the boiling point of water(steam temperature) is 100℃.
  • Page 33 14SEER AIR HANDLER SYSTEM TECHNICAL MANUAL Special vacuum dry procedure ②. This vacuum dry method is used in the following conditions:  There’s moisture when flushing the refrigerant pipe.  Rainwater may enter into the pipe.  Vacuum dry for the first time ······ 2h pumping ...
  • Page 34: Additional Refrigerant Charge

    14SEER AIR HANDLER SYSTEM TECHNICAL MANUAL 3. Additional Refrigerant Charge Caution ● Refrigerant cannot be charged until field wiring has been completed. ● Refrigerant may only be charged after performing the leak test and the vacuum pumping. ● When charging a system, care shall be taken that its maximum permissible charge is never exceeded, in view of the danger of liquid hammer.
  • Page 35: Insulation Work

    14SEER AIR HANDLER SYSTEM TECHNICAL MANUAL 4. Insulation Work 4.1 Insulation material and thickness 4.1.1. Insulation material Insulation material should adopt the material which is able to endure the pipe’s temperature: no less than 70℃ in the high-pressure side, no less than 120℃ in the low-pressure side(For the cooling type machine, no requirements at the low-pressure side.) ...
  • Page 36 R410A 60Hz 14 SEER Universal Outdoor Series Technical Manual For construction convenience, before laying pipes, use insulation material to insulate the pipes to be deal with, at the same time, at two ends of the pipe, remain some length not to be insulated, in order to be welded and check the leakage after laying the pipes.
  • Page 37: Test Operation

    14SEER AIR HANDLER SYSTEM TECHNICAL MANUAL 5.Test Operation (1) The test operation must be carried out after the entire installation has been completed. (2) Please confirm the following points before the test operation.  The indoor unit and outdoor unit are installed properly. ...
  • Page 38: Part 5 Unit Maintenance

    14SEER AIR HANDLER SYSTEM TECHNICAL MANUAL Part 5 Unit maintenance 1 .Fault indicator of indoor unit ............. 35 2. Fault indicator of outdoor unit ............36 3 .Flow chart of troubleshooting ............37 4. Exploded views and part list ............. 42...
  • Page 39: Fault Indicator Of Indoor Unit

    14SEER AIR HANDLER SYSTEM TECHNICAL MANUAL 1. Fault indicator of indoor unit The meaning of the fault indicator: Status description Display mode Green light always on No system alarm and error, normal standby Evaporator tube temperature sensor( T 2 ) failure Red light always on Green light always on, yellow light flashing Evaporator high and low temperature protection...
  • Page 40: Fault Indicator Of Outdoor Unit

    14SEER AIR HANDLER SYSTEM TECHNICAL MANUAL 2. Fault indicator of outdoor unit The meaning of the fault indicator:...
  • Page 41: Flow Chart Of Troubleshooting

    14SEER AIR HANDLER SYSTEM TECHNICAL MANUAL 3.Flow chart of troubleshooting 3.1 Evaporator temperature sensor fault 3.2 Evaporator high temperature protection(For heating mode)
  • Page 42 14SEER AIR HANDLER SYSTEM TECHNICAL MANUAL 3.3 Evaporator low temperature prptection(For cooling mode) 3.4 T3 Condenser Temperature sensor fault...
  • Page 43 14SEER AIR HANDLER SYSTEM TECHNICAL MANUAL 3.5 T5 discharge temperature sensor fault 3.6 Low pressure alarm...
  • Page 44 14SEER AIR HANDLER SYSTEM TECHNICAL MANUAL 3.7 High pressure alarm 3.8 T3 High temperature protection...
  • Page 45 14SEER AIR HANDLER SYSTEM TECHNICAL MANUAL 3.9 High exhaust temperature protection...
  • Page 46: Exploded Views And Part List

    14SEER AIR HANDLER SYSTEM TECHNICAL MANUAL 4. Exploded views and part list Air Handler Indoor unit Part Name Quantity Part Name Quantity Filter Cover plate Water pan supporter assembly Water pan components Supporter Water pan# 1 Right Volute Wind Wheel Water pan# 2 Indoor Motor Water pan fixed block...
  • Page 47 14SEER AIR HANDLER SYSTEM TECHNICAL MANUAL Evaporator Water Baffle #1 Electronic Control Mounting Plate Evaporator Water Baffle #2 Main Board Evaporator Water Baffle #3 Transformer Evaporator Fixing Plate #1 Upper side plate assembly 3.10 Evaporator Fixing Plate #2 Pipe Cover plate assembly 3.11 Evaporator Junction Plate Lower side plate assembly Chassis assembly...
  • Page 48 14SEER AIR HANDLER SYSTEM TECHNICAL MANUAL Condenser Left side panel Condenser input pipe assembly Chassis assembly Condenser output pipe assembly Compressor 5.3.1 High-pressure valves weld assembly Top panel Low pressure valve welding 5.3.1.1 S.TL-ZL-FTF-A02 components Rear side-panel 14.1 Block valve body Support board 14.2 Pressure switch...