Air-Con TD Prime ATDEM4C4G24 Technical Manual

Air-Con TD Prime ATDEM4C4G24 Technical Manual

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R410A 60Hz Universal Outdoor Series Technical Manual
Outdoor Unit
R410A 60Hz Universal Outdoor
18 SEER Series
Technical Manual
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Summary of Contents for Air-Con TD Prime ATDEM4C4G24

  • Page 1 R410A 60Hz Universal Outdoor Series Technical Manual Outdoor Unit R410A 60Hz Universal Outdoor 18 SEER Series Technical Manual...
  • Page 2 R410A 60Hz 18 SEER Universal Outdoor Series Technical Manual Content Part 1. General Information ..................1 1. Model Names of Indoor/Outdoor Units ............... 2 2. External Appearance ..................... 3 3. Features .......................... 4 Part 2. Indoor Unit ...................... 7 Air Handler Type ......................7 1.
  • Page 3 R410A 60Hz 18 SEER Universal Outdoor Series Technical Manual Part 1. General Information 1. Model Names of Indoor/Outdoor Units ............2 2. External Appearance ................... 3 3. Features ........................4...
  • Page 4 R410A 60Hz 18 SEER Universal Outdoor Series Technical Manual 1.Model Names of Indoor/Outdoor Units 1.1 Indoor Units Dimension(W×H×D) Model name Power supply (inch) ATDEM4C4G24 19.68×45.75×22.05 208~230V-1Ph-60Hz ATDEM4C4G36 19.68×45.75×22.05 208~230V-1Ph-60Hz ATDEM4C4G48 22.05×53.15×24.53 208~230V-1Ph-60Hz ATDEM4C4G60 22.05×53.15×24.53 208~230V-1Ph-60Hz ATDEM4H4G24 19.68×45.75×22.05 208~230V-1Ph-60Hz ATDEM4H4G36 19.68×45.75×22.05 208~230V-1Ph-60Hz ATDEM4H4G48 22.05×53.15×24.53...
  • Page 5 R410A 60Hz 18 SEER Universal Outdoor Series Technical Manual 2.External Appearance 2.1 Indoor unit Air Handler 2.2 Outdoor unit Top-discharge(Metal grill)
  • Page 6 R410A 60Hz 18 SEER Universal Outdoor Series Technical Manual 3.Features 3.1 Wide operation range. 3.2 Well known brand inverter compressor, reliable quality. 3.3 Condenser coils constructed with copper tubing and enhanced golden fins. 3.4 Use TXV(cooling) as expansion device, and heat pump type with TXV+EXV ; 3.5 DC fan motors, 3-speed, provide selections of air flow to meet desired applications.
  • Page 7: Table Of Contents

    R410A 60Hz 18 SEER Universal Outdoor Series Technical Manual Part 2. Indoor Unit Air Handler Type 1. Features ..................6 2. Specification ..................8 3. Dimension ..................10 4. Service Space ................11 5. Wiring Diagrams ................12 6. Electric Characteristics ..............12 7.
  • Page 8: Features

    R410A 60Hz 18 SEER Universal Outdoor Series Technical Manual 1. Features (1) “A” shape coils, constructed with copper tubing and enhanced aluminum fins (2)DC fan motors, 3 speed , provides lections of air flow to meet desired applications.Large scroll case, which provides powerful wind., and motor is covered with thermal insulator, keep motor running in safety status.
  • Page 9 R410A 60Hz 18 SEER Universal Outdoor Series Technical Manual (5)Detachable air filter for cleaning or renewal Versatile 4-way convertible design for vertical up airflow, horizontal right airflow.
  • Page 10: Specification

    R410A 60Hz 18 SEER Universal Outdoor Series Technical Manual 2. Specification Cooling Only Model ATDEM4C4G24 ATDEM4C4G36 ATDEM4C4G48 208- 208- Power supply V/Ph/Hz 208-230V/1PH/60H 230V/1PH/60Hz 230V/1PH/60Hz Capacity Btu/h 24000 36000 47000 Cooling SEER Btu/h.W 17.5 17.5 17.5 Number of rows 4×2 4×2 5×2 Tube outside dia.
  • Page 11 R410A 60Hz 18 SEER Universal Outdoor Series Technical Manual Heat Pump ATDEM4H4G2 ATDEM4H4G3 ATDEM4H4G4 ATDEM4H4G6 Model 208- 208- 208- 208- V/Ph/H Power supply 230V/1PH/60H 230V/1PH/60H 230V/1PH/60H 230V/1PH/60H Capacity Btu/h 24000 34500 47000 56000 Cooling Btu/h. SEER 17.5 17.5 17.5 17.5 Capacity Btu/h 24000...
  • Page 12: Dimension

    R410A 60Hz 18 SEER Universal Outdoor Series Technical Manual 3. Dimension Fig.1 DIMENSIONS DIMENSIONAL DATA Dimensions MODEL UNIT UNIT UNIT SUPPLY LIQUID LINE / SIZE HEIGHT WIDTH LENGTH DUCT "A"/in VAPOR LINE IN "H"/in "W"/in "D"/in 45.75 19.68 22.05 3/8'' / 3/4'' 45.75 19.68 22.05...
  • Page 13: Service Space

    R410A 60Hz 18 SEER Universal Outdoor Series Technical Manual 4. Service Space The indoor unit should be installed in a location that meets the following requirements: INSTALLATION NOTES: . 1. When up hand discharge , how to trap or plug all drains is seethe left Figure. 2.
  • Page 14: Wiring Diagrams

    R410A 60Hz 18 SEER Universal Outdoor Series Technical Manual 5. Wiring Diagrams 24K/36K/48K/60K 6. Electric Characteristics Indoor Units Model Voltage Min. Max. 208-230V 187V 253V 208-230V 187V 253V 208-230V 187V 253V 208-230V 187V 253V...
  • Page 15: Exploded View

    R410A 60Hz 18 SEER Universal Outdoor Series Technical Manual 7.Exploded View Part Name Quantity Filter Cover plate Water pan components Water pan# 1 Water pan# 2 Water pan fixed block Water pan brace Evaporator pre-welded assembly Air header Assembly Diverter Assembly Connecting pipe Evaporator Evaporator Baffle...
  • Page 16 R410A 60Hz 18 SEER Universal Outdoor Series Technical Manual 3.11 Evaporator Fixing Plate #1 3.12 Evaporator Fixing Plate #2 3.13 Evaporator Junction Plate Chasiss assembly Supporter Right Volute Wind Wheel Indoor Motor Fan Motor Fixing plate assembly Fan Motor Fixing plate Wind Wheel Fixed Block Fixed plate on air duct Stator...
  • Page 17: The Specification Of Wiring

    R410A 60Hz 18 SEER Universal Outdoor Series Technical Manual 8. The Specification of Wiring Note: The cross-section areas of wires or lines should not be less than the corresponding ones listed in the table below;Besides, if the power wires is quite long from the unit, please choose the windings with larger cross-section areato guarantee the normal power supply.
  • Page 18: Field Wiring

    R410A 60Hz 18 SEER Universal Outdoor Series Technical Manual 9. Field Wiring 1. To avoid the electrical shock, please connect the air conditioner with the ground lug. The main power plug in the air conditioner has been joined with the ground wiring, please don't change it freely.
  • Page 19 R410A 60Hz 18 SEER Universal Outdoor Series Technical Manual Part 3 Outdoor Unit C:\Users\Administrator.PC-201705111726\Desktop\ 新 建 Microsoft Office Word 文 档 (2).docx - _Toc520897109 1. Specification ................. 18 2. Dimensions ................... 21 3. Service Space ................22 4. Wiring Diagrams ................23 5.
  • Page 20: Specification

    R410A 60Hz 18 SEER Universal Outdoor Series Technical Manual 1. Specification Model ATDCI4C4G24 ATDCI4C4G36 ATDCI4C4G48 ATDCI4C4G60 V-Ph- Voltage-Phase-Hz 208/230V-1Ph-60Hz Minimum Circuit Electrical Ampacity Data Max. Overcurrent Protection Min / Max Volts 187 / 253 187 / 253 187 / 253 187 / 253 Capacity Btu/h...
  • Page 21 R410A 60Hz 18 SEER Universal Outdoor Series Technical Manual Operating temperatures 53-118 53-118 53-118 53-118 ℉ Model ATDCI4H4G24 ATDCI4H4G36 ATDCI4H4G48 ATDCI4H4G60 Voltage-Phase-Hz V-Ph-Hz 208/230V-1Ph-60Hz Minimum Circuit Electrical Ampacity Data Max. Overcurrent Protection Min / Max Volts 187 / 253 187 / 253 187 / 253 187 / 253 Capacity...
  • Page 22 R410A 60Hz 18 SEER Universal Outdoor Series Technical Manual 760×660×760 760×875×760 Packing (W×H×D) 30×26×30 30/16×34-4/9×3 71 / 75 71 / 75 91 / 96 91 / 96 Net / Gross weight 157 / 165 157 / 165 201 / 211 201 / 211 Refrigerant type R410A...
  • Page 23: Dimensions

    R410A 60Hz 18 SEER Universal Outdoor Series Technical Manual 2.Dimensions...
  • Page 24: Service Space

    R410A 60Hz 18 SEER Universal Outdoor Series Technical Manual 3. Service Space...
  • Page 25: Wiring Diagrams

    R410A 60Hz 18 SEER Universal Outdoor Series TechnicalManual 4. Wiring Diagrams SEER 18 Cooling only...
  • Page 26 R410A 60Hz 18 SEER Universal Outdoor Series TechnicalManual SEER 18 Heat Pump...
  • Page 27: Electric Characteristics

    R410A 60Hz 18 SEER Universal Outdoor Series TechnicalManual 5. Electric Characteristics Outdoor Unit Model Voltage Min. Max. ATDCI4C4G24 208~230V 187V 253V ATDCI4C4G36 208~230V 187V 253V ATDCI4C4G48 208~230V 187V 253V ATDCI4C4G60 208~230V 187V 253V 6. Operation Limits Operation mode Outdoor temperature(℃) Room temperature(℃) Cooling operation 10~48...
  • Page 28: Sound Levels

    R410A 60Hz 18 SEER Universal Outdoor Series TechnicalManual 7. Sound Levels Microphone (body height +1 )/2 m Model Noise level dB(A) ATDCI4C4G24 52-63 ATDCI4C4G36 52-63 ATDCI4C4G48 54-65 ATDCI4C4G60 54-65 Note: Sound level is measured at a point 1 m in front of the unit, at a height of (Unit body height +1)/2 m. 8.
  • Page 29 R410A 60Hz 18 SEER Universal Outdoor Series TechnicalManual...
  • Page 30 R410A 60Hz 18 SEER Universal Outdoor Series TechnicalManual Part Name Quantity Cover net Outdoor motor Axial-flow fan Top cover assembly Support board Piping support plate Refrigerant radiating pipe component Air return duct welding assembly Solenoid Valve Air return duct #1 Air return duct #2 Liquid bypass capillary assembly Solenoid Valve coil...
  • Page 31: Troubleshooting

    R410A 60Hz 18 SEER Universal Outdoor Series TechnicalManual 9. Troubleshooting 9.1. Control logic description 1. Display board button function ▲ button:check button、setting button“+” ▼ button:check button、setting button “-” ■ button: A、Short press: force cooling mode, display board will show “dH”; B、Long press:...
  • Page 32 R410A 60Hz 18 SEER Universal Outdoor Series TechnicalManual SW1: 1st bit 2nd bit 3rd bit 4th bit Outdoor unit control logic(target evaporator temperature and target condensation ON: EXV throttling in temperature) setting, manufacture only. cooling mode OFF: Piston throttling in cooling mode The function will be active after unit power off and...
  • Page 33 R410A 60Hz 18 SEER Universal Outdoor Series TechnicalManual 9.2 Parameter point check table 1). Top discharge outdoor unit For 24/36K model Function description for the corresponding position: Content Content Compressor wiring terminal High/Low pressure switch ports DC fan motor wiring terminal AC fan motor wiring terminal Transformer Four-way valve control port...
  • Page 34 R410A 60Hz 18 SEER Universal Outdoor Series TechnicalManual For 48/60K model Function description for the corresponding position: Content Content Compressor wiring terminal AC fan motor wiring terminal DC fan motor wiring terminal Four-way valve control port Transformer Crankcase Heating zone control terminal Outdoor display board wiring terminal Chassis Electric Heater control terminal 24V wire controller interface...
  • Page 35 R410A 60Hz 18 SEER Universal Outdoor Series TechnicalManual 2).Air handing unit For 24/36K/48/60 model Function description for the corresponding position: Content Content DC fan motor wiring terminal Output port of transformer(11V) Reserved Dip switch to adjust fan speed Chassis Electric Heater control terminal Power supply connecting terminal(L1) Reserved Fan power cord input port(L1)
  • Page 36 R410A 60Hz 18 SEER Universal Outdoor Series TechnicalManual 9.3 Error codes The fault codes for outdoor unit as follows: CODE FAULT DESCRIPTION T4 Outdoor ambient temperature sensor error T5 Discharge temperature sensor error T3 Condenser temperature sensor error AC under voltage protection EEPROM error IPM modular sensor error HLP Pressure sensor error...
  • Page 37 R410A 60Hz 18 SEER Universal Outdoor Series TechnicalManual DC cable bus high voltage protection MCE fault / sync / closed loop Zero speed protection Compressor phase loss protection ratio protection Compressor stalls Frequency limitation or decline by high pressure Frequency limitation by voltage Frequency limitation by condenser temp.
  • Page 38 R410A 60Hz 18 SEER Universal Outdoor Series TechnicalManual 9.4 Troubleshooting guidelines E4/E5/E6 (T4/T5/T3 temperature sensors error)
  • Page 39 R410A 60Hz 18 SEER Universal Outdoor Series TechnicalManual ( AC under voltage protection )
  • Page 40 R410A 60Hz 18 SEER Universal Outdoor Series TechnicalManual (EEPROM failure) (IPM modular sensor error) ( HLP Pressure sensor error )
  • Page 41 R410A 60Hz 18 SEER Universal Outdoor Series TechnicalManual E14/H8/H12 (T3 or T5 sensor disconnect error ) ( High pressure switch error )
  • Page 42 R410A 60Hz 18 SEER Universal Outdoor Series TechnicalManual (Communication error of main chip and IPM chip ) P1/H2 ( High pressure switch protection )
  • Page 43 R410A 60Hz 18 SEER Universal Outdoor Series TechnicalManual P2/H5 (Low pressure switch protection) P3( Inverter over current protection)
  • Page 44 R410A 60Hz 18 SEER Universal Outdoor Series TechnicalManual P4/H6 (T5 Discharge temperature abnormal error) P5/H1( T3 condenser sensor high temp protection)
  • Page 45 R410A 60Hz 18 SEER Universal Outdoor Series TechnicalManual (IPM module protection) P8/H4 (IPM high temperature protection)
  • Page 46 R410A 60Hz 18 SEER Universal Outdoor Series TechnicalManual DC fan motor error)
  • Page 47 R410A 60Hz 18 SEER Universal Outdoor Series TechnicalManual P12/H7 (Wet operation error) High pressure abnormal error-In heating mode) P13/H3( (High compression ratio protection)
  • Page 48 R410A 60Hz 18 SEER Universal Outdoor Series TechnicalManual (Low compression ratio protection) L1/L2( DC cable bus low/high voltage protection) L4-L8 (IPM module subdivision protection) L9-LE (Frequency limitation protection, not error)...
  • Page 49 R410A 60Hz 18 SEER Universal Outdoor Series TechnicalManual Part 4 Installation C:\Users\Administrator.PC-201705111726\Desktop\新建 Microsoft Office Word 文档 (2).docx - _Toc520897437 1 .Precaution on Installation ............. 47 2. Vacuum Dry and Leakage Checking ..........48 3. Additional Refrigerant Charge ............50 4. Insulation Work ................51 5.
  • Page 50: Precaution On Installation

    R410A 60Hz 18 SEER Universal Outdoor Series TechnicalManual 1. Precaution on Installation 1.1. Measure the necessary length of the connecting pipe, and make it by the following way. Connect the indoor unit at first, then the outdoor unit. Bend the tubing in proper way. Do not harm them. CAUTIONS: Daub the surfaces of the flare pipe and the joint nuts with frozen oil, and wrench it for 3~4 rounds ...
  • Page 51: Vacuum Dry And Leakage Checking

    R410A 60Hz 18 SEER Universal Outdoor Series TechnicalManual 2. Vacuum Dry and Leakage Checking 2.1 Vacuum Dry: use vacuum pump to change the moisture (liquid) into steam (gas) in the pipe and discharge it out of the pipe to make the pipe dry. Under one atmospheric pressure, the boiling point of water(steam temperature) is 100℃.
  • Page 52 R410A 60Hz 18 SEER Universal Outdoor Series TechnicalManual Special vacuum dry procedure ②. This vacuum dry method is used in the following conditions:  There’s moisture when flushing the refrigerant pipe.  Rainwater may enter into the pipe.  Vacuum dry for the first time ······ 2h pumping ...
  • Page 53: Additional Refrigerant Charge

    R410A 60Hz 18 SEER Universal Outdoor Series TechnicalManual 3. Additional Refrigerant Charge Caution ● Refrigerant cannot be charged until field wiring has been completed. ● Refrigerant may only be charged after performing the leak test and the vacuum pumping. ● When charging a system, care shall be taken that its maximum permissible charge is never exceeded, in view of the danger of liquid hammer.
  • Page 54: Insulation Work

    R410A 60Hz 18 SEER Universal Outdoor Series TechnicalManual 4. Insulation Work 4.1 Insulation material and thickness 4.1.1. Insulation material Insulation material should adopt the material which is able to endure the pipe’s temperature: no less than 70℃ in the high-pressure side, no less than 120℃ in the low-pressure side(For the cooling type machine, no requirements at the low-pressure side.) ...
  • Page 55 R410A 60Hz 18 SEER Universal Outdoor Series TechnicalManual For construction convenience, before laying pipes, use insulation material to insulate the pipes to be deal with, at the same time, at two ends of the pipe, remain some length not to be insulated, in order to be welded and check the leakage after laying the pipes.
  • Page 56: Test Operation

    R410A 60Hz 18 SEER Universal Outdoor Series TechnicalManual 5.Test Operation (1) The test operation must be carried out after the entire installation has been completed. (2) Please confirm the following points before the test operation.  The indoor unit and outdoor unit are installed properly. ...

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