Grizzly G0665 Owner's Manual
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Grizzly G0665 Owner's Manual

Grizzly G0665 Owner's Manual

Slow speed cold cut saw
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model g0665
sloW speed
cold cut saW
supplemental blade
information insert
this manual insert provides additional information on blade selection, use, and troubleshooting for the
Model g0665 slow speed Cold Cut saw.
Before operating your new machine, you Must read and understand the original manual and this manual
insert to reduce the risk of injury from improper use or setup.
If you need additional help with any of these procedures, contact our Tech Support at (570) 546-9663 or by
email at techsupport@grizzly.com.
Copyright © June, 2008 By grizzly industrial, inC.
Warning: no portion of this manual may be reproduced in any shape
or form Without the Written approval of grizzly industrial, inc.
#JB10808 printed in China

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Summary of Contents for Grizzly G0665

  • Page 1 If you need additional help with any of these procedures, contact our Tech Support at (570) 546-9663 or by email at techsupport@grizzly.com. Copyright © June, 2008 By grizzly industrial, inC. Warning: no portion of this manual may be reproduced in any shape or form Without the Written approval of grizzly industrial, inc. #JB10808 printed in China...

  • Page 2: Blade Pitch

    Model g0665 is blade pitch (tpi). proper tpi for any cut depends on the cross- section size and wall thickness of the workpiece.

  • Page 3: Blade Feed Rate

    5. Blade selection chart. blade feed rate Blade feed rate refers to the period of time it takes to cut through a workpiece. on the Model g0665, figure 4. Correct TPI. feed rate is controlled by the amount of pressure exerted on the handle by the user.

  • Page 4: Chip Inspection Chart

    Brown slightly pitch Check Blade hard & thin silver increase decrease pitch Good straight & thin silver increase powdery silver decrease increase Curled tight & Check Blade Good silver decrease thin pitch figure 6. Chip inspection chart. g0665 Manual insert...
  • Page 5 1.25 x .080 240t (7.64tpi) in period is defined in terms of square inches of replacement blades for Model g0665 slow material cut. speed Cold Cut saw. Made from hss (high speed steel).
  • Page 6 2. never start the blade in contact with the workpiece. workpiece when machine was turned 3. insufficient blade cooling. 3. Check coolant level/type, clean hoses, valves, and nozzles. 4. Workpiece shifted in vise. 4. Be sure workpiece is properly clamped before starting cut. g0665 Manual insert...
  • Page 9 SLOW SPEED COLD CUT SAW OWNER'S MANUAL Copyright © April, 2008 By grizzly industriAl, inC. WARNiNG: NO PORTiON Of ThiS MANUAL MAy bE REPRODUCED iN ANy ShAPE OR fORM WiThOUT ThE WRiTTEN APPROvAL Of GRizzLy iNDUSTRiAL, iNC. #JB10523 printed in tAiWAn...

  • Page 11: Table Of Contents

    Table of Contents iNTRODUCTiON ..........................2 Foreword ............................ 2 Contact info ..........................2 Functional overview ........................2 identification ..........................3 Machine data sheet ........................4 SECTiON 1: SAfETy ........................6 safety instructions for Machinery ....................6 safety instructions for Metal Cutting saws ................8 SECTiON 2: CiRCUiT REQUiREMENTS ..................

  • Page 12: Introduction

    Overview We are proud to offer the Model g0665 slow this slow speed Cold Cut saw is used to cut speed Cold Cut saw. this machine is part of metal workpieces at angles from -45° to 45° accu- a growing grizzly family of fine metalworking rately, efficiently, and safely.

  • Page 13: Identification

    A. Vise handwheel b. Vise Quick release lever C. Vise D. Blade guard E. saw lever trigger switch G. power indicator h. on/oFF switch Cutting Fluid pump Work stop K. Angle indicator scale Miter lock lever g0665 slow speed Cold Cut saw...

  • Page 14: Machine Data Sheet

    Machine Data Sheet g0665 slow speed Cold Cut saw...
  • Page 15 Cold Cut saw...

  • Page 16: Section 1: Safety

    Safety instructions for Machinery g0665 slow speed Cold Cut saw...
  • Page 17 Cold Cut saw...

  • Page 18: Safety Instructions For Metal Cutting Saws

    No list of safety guidelines can be complete. Every shop environment is different. Like all machines there is danger associated with the Model G0665. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to lessen the possibility of operator injury.

  • Page 19: Section 2: Circuit Requirements

    Amperage Draw Electrocution or fire could result if this machine is the Model g0665 motor draws the following not grounded correctly or amps under maximum load: if your electrical config- uration does not comply Motor draw ..........

  • Page 20: Section 3: Setup

    Otherwise, filing a freight claim can be difficult. When you are completely satisfied with the condi- tion of your shipment, inventory the contents. -10- g0665 slow speed Cold Cut saw...

  • Page 21: Inventory

    (e.g. a nut or a washer), we will gladly replace them; or figure 4. stand inventory. for the sake of expediency, replacements can be obtained at your local hardware store. -11- g0665 slow speed Cold Cut saw...

  • Page 22: Clean Up

    Children and visitors may be seriously injured if unsuper- vised around this machine. Lock entrances to the shop or disable start switch or power connection to prevent unsupervised use. figure 5. Cleaner/degreaser available from grizzly. -12- g0665 slow speed Cold Cut saw...

  • Page 23: Mounting To Shop Floor

    7. typical fasteners for mounting to concrete floors. NOTICE We strongly recommend securing your machine to the floor if it is hardwired to the power source. Consult with your electrician to ensure compliance with local codes. -13- g0665 slow speed Cold Cut saw...

  • Page 24: Setup

    Attach the remaining side panel in the same manner as Step 1, as shown in figure 10. hex Bolt stand figure 11. Mounting saw onto stand. side panel figure 10. second side panel attached. -14- g0665 slow speed Cold Cut saw...

  • Page 25: Test Run

    —if no oil is seen in the sightglass, see Gearbox Oil on Page 26. —if oil is seen in the sightglass, no further action is required. Continue to Test Run. -15- g0665 slow speed Cold Cut saw...

  • Page 26: Section 4: Operations

    OMMEND that you read books, trade maga- cedures. zines, or get formal training before begin- ning any projects. Regardless of the con- tent in this section, Grizzly industrial will not be held liable for accidents caused by Vise Quick release lever lack of training.

  • Page 27: Cutting Angle

    Page 18. return the saw to the upright position. Cutting Fluid reservoir figure 17. Cutting fluid reservoir. -17- g0665 slow speed Cold Cut saw...

  • Page 28: Vise

    Adjustable vise Jaw bracket, see Auxiliary Stability bracket on Page 19. the vise jaw on the Model g0665 can be adjusted for maximum support while still providing clear- loosen the cap screw until the jaw slides ance at a variety of cutting angles. the Model freely (figure 20).
  • Page 29 Model g0665 is equipped with a adequate clearance for the blade. quick release lever that allows the workpiece to be released, repositioned, then quickly reclamped.

  • Page 30: Work Stop

    To use the work stop: in the vise, then proceed with the cut. repeat this process before each new cut for consis- disConneCt sAW FroM poWer! tent length cuts. loosen the work stop cap screw (figure 26). -20- g0665 slow speed Cold Cut saw...

  • Page 31: Blade Changes

    28. removing guard linkage. rotate the blade guard and linkage out of the way, as shown in figure 29. Blade Blade guard figure 31. installing new blade. linkage figure 29. exposing blade. -21- g0665 slow speed Cold Cut saw...

  • Page 32: Cutting Fluid

    Cutting Fluid screens remove the cap screws and washers from the cutting fluid reservoir (figure 33). Cap screws figure 33. opening cutting fluid reservoir. Cutting Fluid reservoir figure 33. opening cutting fluid reservoir. -22- g0665 slow speed Cold Cut saw...

  • Page 33: Cutting Procedures

    • replace, sharpen, and clean blades as nec- After familiarizing yourself with the controls of the essary to maintain optimum cutting perfor- Model g0665, follow the basic outline below to mance. perform safe and efficient cuts. • use even pressure while cutting. heavy or...

  • Page 34: Section 5: Accessories

    Buy extras for visitors or employees. you can't be too careful with shop safety! T20448 T20452 T20501 figure 34. replacement blade for g0665. G8983—Tilting Roller Stand Adjusts from 26" to 44", 0º-45º. 150 lb. capacity. G8984—Single Roller Stand T20456...

  • Page 35: Section 6: Maintenance

    SECTiON 6: MAiNTENANCE Cleaning Always disconnect power to the machine before Cleaning the Model g0665 is relatively easy. performing maintenance. Vacuum excess metal chips and wipe off the failure to do this may remaining debris and cutting fluid residue with a result in serious person- dry cloth.
  • Page 36 85w-140 gear oil until only a small air bubble remains in the sightglass. replace the fill/drain plug. -26- g0665 slow speed Cold Cut saw...

  • Page 37: Section 7: Service

    1. plug connecting switch to control box is 1. Correctly insert plug. on and trigger unplugged. switch fails 2. trigger switch at fault. 2. test/repair/replace. activate motor. 3. Motor is at fault. 3. test/repair/replace. -27- g0665 slow speed Cold Cut saw...

  • Page 38: Cutting Operations

    2. Waste material/cutting fluid buildup on blade. 2. Clean blade. 3. inadequate blade lubrication. 3. Check the level of the cutting fluid, valve positions, functionality of the pump, and flow of the hoses. -28- g0665 slow speed Cold Cut saw...

  • Page 39: Electrical Components

    Electrical Components Fuses Contactor overload relay start Capacitor transformer on/oFF switch indicator light figure 40. g0665 electrical components. -29- g0665 slow speed Cold Cut saw...

  • Page 40: Wiring Diagram

    Disconnect power before working on wiring. The motor wiring shown here is current at the time of printing, but it match your machine. Always use the wiring diagram inside the motor junction box. -30- g0665 slow speed Cold Cut saw...

  • Page 41: Parts Breakdown

    Parts breakdown 101-1 101-11 101-10 101-9 101-7 101-5 101-2 101-8 101-12 101-3 101-6 101-14 101-4 101-13 86-1 86-2 93 94 36 37 29 30 -31- g0665 slow speed Cold Cut saw...

  • Page 42: Parts List

    PSB28M CAP SCREW M6-1 X 15 101-14 PN04M HEX NUT M4-.7 P0665052 COOLANT TUBE PS08M PHLP HD SCR M5-.8 X 12 P0665053 MOBILE GUARD PW02M FLAT WASHER 5MM PR71M EXT RETAINING RING 60MM -32- g0665 slow speed Cold Cut saw...

  • Page 43: Stand Breakdown

    REF PART # DESCRIPTION P0665201 END PANEL PB09M HEX BOLT M8-1.25 X 20 P0665202 SIDE PANEL G8589 GRIZZLY NAMEPLATE-LARGE PB20M HEX BOLT M8-1.25 X 35 PHTEK24 TAP SCREW #5 X 3/8 PN03M HEX NUT M8-1.25 -33- g0665 slow speed Cold Cut saw...

  • Page 44: Warning Labels

    MUST maintain the original location and readability of the labels on the machine. if any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels. -34-...

  • Page 47: Warranty And Returns

    WARRANTy AND RETURNS...

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