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Spartan Tool 758 Product Manual

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PRODUCT MANUAL
Model 758
Spartan Tool LLC
|
1618 Terminal Road
|
Niles, MI 49120
order by phone
800.435.3866
order online
SpartanTool.com
© 2024 Spartan Tool LLC
Part #7580F000

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  • Page 1 PRODUCT MANUAL Model 758 Spartan Tool LLC 1618 Terminal Road Niles, MI 49120 order by phone 800.435.3866 order online SpartanTool.com © 2024 Spartan Tool LLC Part #7580F000...

  • Page 2: Table Of Contents

    Contents WARNINGS ......................4 TECHNICAL INFORMATION .
  • Page 3 Engine, 758 27 HP Kawasaki 75818000 . . . . . . . . . . . . . . . . .

  • Page 4: Warnings

    Warnings • Read the safety and operating instructions before using any Spartan Tool product . Drain and sewer cleaning can be dangerous if proper procedures are not followed and appropriate safety gear is not utilized . Read the engine owners’ manual for instructions and safety precautions on engine operation .

  • Page 5: Technical Information

    Technical Information GENERAL FEATURES • Pipe Sizes: up to 12" diameter • Triplex ceramic plunger pump delivers 3,000 PSI at 12 GPM • Max Water Pressure: 3,000 psi • Compact installation for vans, trucks, pick-ups, and flatbed vehicles • Max Water Flow: 12 GPM •...

  • Page 6: Jet Applications Areas

    Jet Applications Areas There are a wide variety of uses for the Spartan Model 758 Water Jet . Here are just a few: • Apartments/Hotels Mains and garage drains, remove all grease and debris from main lines under the buildings .

  • Page 7: Pump And Pressure System

    Pump and Pressure System The pump and relief valve are the heart of your jet . They have been specifically designed for use with cold water (140°F max) for pipe jetting but can provide useful water flow for many other cleaning jobs using the optional wash down gun and special attachments .

  • Page 8: High Pressure Water Jetting

    High Pressure Water Jetting High pressure water jetting is the utilization of high pressure water combined with sufficient water flow to remove debris in drain/sewer pipes . High pressure water jetting alone cannot do the job . You need proper flow to wash debris downstream where it can be collected and removed .

  • Page 9: Operator Controls

    Operator Controls Fill Hose Fill Reel Lock HP Hose HP Valve Throttle Control Ignition Switch Rewind Push Button Control Oil rewind final Pressure Gauge drive chain every 50 hours (SAE 30 or heavier)
  • Page 10 Operator Controls Fill Reel Lock Battery Water Valve Drain Valve Engine HP Reel Lock Unloader Pump Filter Cup...
  • Page 11 Operator Controls Fill Overflow Drain...

  • Page 12: Engine Operation Procedure

    Engine Operation Procedure START UP Check water tank level . This water jet is equipped with a low water shut-off switch that will prevent the engine from starting at low water levels . Check fuel level . • Note: Also check engine and pump oil levels per manufacturer specifications (attached) . Turn high pressure reel supply valve “off”...

  • Page 13: Operation Set Up

    Operation Set Up Always locate the jet in the driest and safest place possible . Avoid high traffic areas and use flashers and safety cones . Position the jet so that the hose can be pulled directly off of the reel for use . Remember that jetting is most effective when you jet against the water flow . See Fig .

  • Page 14: Power Rewind Operating Instructions

    Power Rewind Operating Instructions TO REWIND HOSE ON REEL • Release reel lock . • Turn power switch "on" . • Use panel mounted push button or air foot switch to energize rewind motor . NOTE: Turn power switch "OFF" when rewind is not in use to avoid accidentally activating rewind .

  • Page 15: Pulsation

    Pulsation Pulsation is activated when control knob is turned “in” (see activating pulsation procedure below) . As control knob is turned in, the pulsator stem will force the inlet valve plate open, compressing the valve spring . With inlet valve held open, center plunger cannot develop pressurized flow .

  • Page 16: Lubrication & Maintenance

    Lubrication & Maintenance Engine Oil Level Check Air Cleaner Oil Filter Oil Fill See Periodic Maintenance Chart below . For fuel & oil recommendations see page 18 . See Engine Owner’s Manual for additional information .
  • Page 17 Lubrication and Maintenance General Maintenance • Check entire unit daily for water, fuel, and oil leaks . • Inspect machine daily for loose or lost nuts, bolts, etc . Clean inlet filter daily . Check battery electrolyte level every week or 10 hours . Fill with distilled water if needed .
  • Page 18 Lubrication and Maintenance High Pressure Reel Assembly Oil Rewind Drive Chain every 50 hours (SAE 30 or Heavier) .

  • Page 19: Engine Oil

    Fuel & Oil Recommendations FUEL Use only clean, fresh, unleaded regular grade gasoline . CAUTION: Do not mix oil with gasoline . Octane Rating The octane rating of a gasoline is a measure of its resistance to “knocking” . Use a minimum of 87 octane of the antiknock is recommended .

  • Page 20: Operating Instructions

    • The Model 758 will put out past 250’ feet but you will find the going slower due to the pressure loss from the extra hose length . Unless longer operation is common, we recommend the hose extensions be added only when needed . If moving the jet before the job is done, the hose can be disconnected from the jet to avoid pulling hose completely out of the pipe and restarting .

  • Page 21: Operating Hints

    • The Model 758 nozzles are designed to match the pressure and flow performance of your jet . They are key to efficient operation because they convert all of the engine and pump power to water speed for hose pull and for cleaning impact .

  • Page 22: Optional Accessories

    Operating Instructions ENCOUNTERING OBSTRUCTIONS • When obstruction or corners are encountered it may be necessary to manually rotate the hose (See Fig . 7) to enable feed through that area . The rotation will cause the jetting nozzle to jump over or around those areas . When it becomes necessary to manually rotate the hose to clear obstructions, any rotations in one direction must be followed by an equal number in the opposite direction to prevent kinks from building in the hose .

  • Page 23: Mobile Hose Reel - 73816800

    Optional Accessories Part Number Description 77719400 1/4” x 50’ Hose 77719500 1/4” x 75’ Hose 77708700 1/4” x 100’ Hose MOBILE HOSE REEL - 73816800 The mobile hose reel is for remote use and control of the sewer hose . 400’ total length of hose is in the practical maximum with the 250’ or 150’...

  • Page 24: Cold Weather Protection

    Cold Weather Protection Winterize machine when stored below 32° F . Your machine can also be protected from freezing by using non alcohol based anti-freeze as follows: METHOD 1 • Use pressurized air to blow out any remaining water left inside pump and hose by using the air blow-out feature . METHOD 2 •...

  • Page 25: Troubleshooting

    Troubleshooting PROBLEM POSSIBLE CAUSES CORRECTIVE ACTION Worn packing seals . Replace packing seals . Broken valve spring . Replace spring . Belt slippage . Tighten or Replace belt . Worn or Damaged nozzle . Replace nozzle . Fouled discharge valve . Clean valve assembly .
  • Page 26 Troubleshooting PROBLEM POSSIBLE CAUSES CORRECTIVE ACTION No Fuel . Fill fuel tank . Fill water tank or Check low water float Low Water Level . switch . Engine will not run Low Oil Pressure . Check oil level . Check oil pressure switch . Refer To Kawasaki Owner’s Manual for additional troubleshooting Clogged inlet filter .

  • Page 27: How To Use Parts & Accessories

    How To Use Parts & Accessories Spartan Tool will supply all parts or accessories you require as quickly as possible . In order to do so, we must have information from you, including machine serial number and part numbers .

  • Page 28: Safety Information

    If you believe that your vehicle has a defect that could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Spartan Tool LLC . If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign .

  • Page 29: Warranty Information

    For our terms and conditions, including warranty, please visit https://spartantool .com/pages/terms- and-conditions . For warranty assistance, please contact us at (800) 435-3866 or customerservice@ spartantool .com . CONTACT US Spartan Tool LLC 1618 Terminal Road Niles, MI 49120 800 .435 .3866 SpartanTool .com...
  • Page 30 Notes...

  • Page 31: Diagrams Published In 2013 Manual

    APPENDIX A Diagrams Published in 2013 Manual ELECTRICAL COMPONENTS Part Number Description 44036500 Receptacle: Vehicle - (mounts on vehicle) 44055000 Plug: Trailer Lights - (inserted into above receptacle) 77731600 Connector Plug Set Other wiring supplies are easily obtained at local parts stores and therefore, are not listed . WIRING DIAGRAMS...
  • Page 32 Appendix A Diagrams Published in 2013 Manual Wiring Diagrams...

  • Page 33: 758 Final Assembly - 75800000

    Appendix A Diagrams Published in 2013 Manual 758 FINAL ASSEMBLY - 75800000...
  • Page 34 Appendix A Diagrams Published in 2013 Manual 758 Final Assembly - 75800000...
  • Page 35 Appendix A Diagrams Published in 2013 Manual 758 Final Assembly - 75800000...
  • Page 36 Appendix A Diagrams Published in 2013 Manual 758 Final Assembly - 75800000...
  • Page 37 Appendix A Diagrams Published in 2013 Manual 758 Final Assembly - 75800000...
  • Page 38 Appendix A Diagrams Published in 2013 Manual 758 Final Assembly - 75800000...
  • Page 39 Appendix A Diagrams Published in 2013 Manual 758 Final Assembly - 75800000...
  • Page 40 Appendix A Diagrams Published in 2013 Manual 758 Final Assembly - 75800000 Item Part Number Description Qty. Item Part Number Description Qty. 00113500 Screw, Hex Hd 1/4-20 x 1/2 73806800 Assy, Hitch Tube 00113600 Screw, Hex Hd 1/4-20 x 5/8 73807400 Grommet, 7/8"...
  • Page 41 Appendix A Diagrams Published in 2013 Manual 758 Final Assembly - 75800000 Item Part Number Description Qty. Item Part Number Description Qty. 75802300 Sheet, Gas Tank Mount 75866500 Assy, 3/8 Anti-Turn Around 75871600 Tank, 8 Gal Gasoline 75803100 Clamp, Muffler 1-1/4"...
  • Page 42 Appendix A Diagrams Published in 2013 Manual 758 Final Assembly - 75800000 Item Part Number Description Qty. 77805100 Bolt, Carriage 5/16-18 x 1 79827300 Assy, Hand Crank 79829300 Clamp, Muffler 1-1/2" Zinc 79838800 Nut, Flanged Hex 5/16-18 79842100 Clamp, Hose 3/16...

  • Page 43: 758 Pump Assembly - 75802700

    Appendix A Diagrams Published in 2013 Manual 758 PUMP ASSEMBLY - 75802700...
  • Page 44 Appendix A Diagrams Published in 2013 Manual 758 Pump Assembly - 75802700...
  • Page 45 Appendix A Diagrams Published in 2013 Manual 758 Pump Assembly - 75802700 Item Part Number Description Qty. 75800500 Pump 77705101 Elbow, 90° Street 1/2NPT 75802800 Unloader 75806000 Valve, Ball 1-1/4 FNPT x 1-1/4 FNPT 75802900 Nipple, Close 1-1/4 Polypropylene 79811300 Elbow 90°...

  • Page 46: Handgun Lance Vnozzle Assembly - 77799800

    Appendix A Diagrams Published in 2013 Manual WASH DOWN ACCESSORY PACKAGE - 73817300 Item Part Number Description Qty. 73816500 Adapter, Swivel 3/8 M x 3/8 F 77719500 Hose, 1/4” x 75’ 77721400 Coupler, Quick Gun Male 77799800 Handgun Lance Vnozzle Assembly 77815800 Nozzle, 1/4”...

  • Page 47: Assy, Reel High Pressure 740 - 74024200

    Appendix A Diagrams Published in 2013 Manual ASSY, REEL HIGH PRESSURE 740 - 74024200...
  • Page 48 Appendix A Diagrams Published in 2013 Manual Assy, Reel High Pressure 740 - 74024200 Item Part Number Description Qty. Item Part Number Description Qty. 74024530 Bracket, HP Valve Screw, Hex Hd Cap 1/4-20 00113500 74024600 Solenoid 12 VDC (Part of 74024300) x 1/2 Push Button with Boot (Part of Screw, Hex Hd Cap 5/16-18...

  • Page 49: Assy, Upper Cover Enc 75821900

    Part Number Description Qty. 75804400 Weldment, Upper Cover Enclosure 73817200 Decal, Caution Read Manual 75818100 Bumper, Rubber (758 Hood Enc .) 04725200 Acorn Nut, #10-32 Zinc Plated 04723100 Machine Screw 10-32 x 5/8 Rd 75821200 Latch, Over Center Draw 77726500...

  • Page 50: Assy, High Pressure Pipe 73807300

    Appendix A Diagrams Published in 2013 Manual ASSY, HIGH PRESSURE PIPE 73807300 Item Part Number Description Qty. 73809000 Pipe, High Pressure 22" 73825200 Hose, 75" Lg 72714600 Elbow, 90 Deg Female 1/2 Steel ASSY, WIRE HARNESS-RELAY 75817800 Item Part Number Description Qty.

  • Page 51: 758 Power Pak - 75820200

    Appendix A Diagrams Published in 2013 Manual 758 POWER PAK - 75820200...
  • Page 52 Appendix A Diagrams Published in 2013 Manual 758 Power Pak - 75820200...
  • Page 53 Appendix A Diagrams Published in 2013 Manual 758 Power Pak - 75820200 Item Part Number Description Qty. 73801600 Weldment, Power Pak 738-758 75818000 27HP Engine 75802700 Pump Assembly 75820300 Weldment, Belt Guard (27HP) 75820400 Belt, 480H200 75822800 Screw, Cap Hex Head M10 - 25mm (Metric)

  • Page 54: Engine, 758 27 Hp Kawasaki 75818000

    Appendix A Diagrams Published in 2013 Manual ENGINE, 758 27 HP KAWASAKI 75818000 Item Part Number Description Qty. 75816700 Pump, Fuel Electric Kawasaki 75817300 Tank, Coolant-Kawasaki 75824000 Starter, 27 HP Kawasaki 75824100 Fan, 27 HP Kawasaki 75825100 Shoud, Fan 27 HP...

  • Page 55: 758 Engine Control Box - 75818400

    Appendix A Diagrams Published in 2013 Manual 758 ENGINE CONTROL BOX - 75818400 Item Part Number Description Qty. 75823600 Relay 75815800 Switch, Murphy Shutdown Item Part Number Description Qty. 75823700 Dust Boot 75818200 Box, Ignition / Murphy (27 HP) 75818600...

  • Page 56: Assy, Com Fill Reel 74027000

    Appendix A Diagrams Published in 2013 Manual ASSY, COM FILL REEL 74027000 Item Part Number Description Qty. 72727500 Reel, HP Hose 79962100 Swivel, HP Reel 1/2" 79904464 St El 90D 1/2 NPT Brass 79904478 El 90D 1/2 NPT - Barb Brass 72704800 Valve, Ball 1/2M x 1/2F 77770800...

  • Page 57: Hitch Tube Assembly - 73806800

    Appendix A Diagrams Published in 2013 Manual HITCH TUBE ASSEMBLY - 73806800...
  • Page 58 Appendix A Diagrams Published in 2013 Manual Hitch Tube Assembly - 73806800 Item Part Number Description Qty. 73808700 Weldment, Hitch Tube 73852800 Assy ., Jack 79960000 Chain, Safety 77731500 Wire, Trailer Primary Jacketed 10 .5' 77731600 Connector, Plug Set 77764200 Grip, Cord 44036500 Trailer Connector, Vehicle End...

  • Page 59: 758 Water Tank Assembly - 75813400

    Appendix A Diagrams Published in 2013 Manual 758 WATER TANK ASSEMBLY - 75813400 Item Part Number Description Qty. 73801800 Water Tank w/holes 73827600 Bushing, Reducer 1 1/4 x 1/2 75823200 Switch, Liquid Level (Compac) 73827800 Bulkhead Fitting 79812000 Barb, Hose 1 1/4...

  • Page 60: Axle - 2300 Lb 73804300

    Appendix A Diagrams Published in 2013 Manual AXLE - 2300 LB 73804300 Item Part Number Description Qty. 75800700 Plug, EZ Lube 73819400 Protector, Bearing 73819500 Bra, Bearing Protector ASSY, TIRE & WHEEL 73803700 Item Part Number Description Qty. 73803500 Tire, 13" Radial-Repair Part 73803600 Wheel, 13 x 4-1/2 - Repair Part...

  • Page 61: 758 Pump - Exploded View

    Appendix A Diagrams Published in 2013 Manual 758 PUMP - EXPLODED VIEW...

  • Page 62: 758 Pump Parts List

    Appendix A Diagrams Published in 2013 Manual 758 PUMP PARTS LIST Item Part Number Description Qty. Item Part Number Description Qty. 75800505 Crankcase 75800535 Rear Support Ring 75800506 75800536 Oil Filler Cap Rear V-Sleeve 75800507 75800537 O-Ring, Filler Cap Rear Pressure Ring...

  • Page 63: Discharge Valve Assy . Kit (75800568)

    Appendix A Diagrams Published in 2013 Manual 758 PUMP TORQUE SPECIFICATIONS Item Part Number Description Torque Amount 75800519 Hex Screw, Bearing Cover 125 in . - lbs . 75800526 Hex Screw, Connecting Rod 250 in . - lbs . 75800531 Bolt, Plunger 300 in .

  • Page 64: Unloader Repair Kit (75802823)

    Appendix A Diagrams Published in 2013 Manual UNLOADER - 75802800 Item Part Number Description Qty. 75802801 Connection 75802802 Spring 75802803 Piston Housing 75802804 Seat 75802805 Ball 75802806 Spring 75802807 Inlet Fitting 75802808 O-Ring 75802809 O-Ring 75802810 Valve Housing 75802811 Plug 75802812 Back Ring 75802813...

  • Page 65: Assy, Hand Crank - 79827300

    Appendix A Diagrams Published in 2013 Manual ASSY, HAND CRANK - 79827300 Item Part Number Description Qty. 79827400 Weldment, Hand Crank 79827800 Plastic Handle w/Bolt & Nut 77763500 Decal, Crank ASSEMBLY, 3/8” ANTI-TURN AROUND 75866500 Item Part Number Description Qty. 75866510 Nipple, 3/8”...
  • Page 66 Appendix A Diagrams Published in 2013 Manual 758 ACCESSORIES Part Number Description Part Number Description 75800900 Nozzle, Open Model 468 Accessories 75800800 Nozzle, Closed *44236800 4” Tri-Blade Cutter 77724000 *44236900 Reducer 1/2 x 3/8 6” Tri-Blade Cutter 73808600 3/8 x 250 ft . Hose *44237000 8”...
  • Page 67 CONTACT US Spartan Tool LLC 1618 Terminal Road Niles, MI 49120 800 .435 .3866 SpartanTool.com 7580F000...

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