Spartan Tool 758 Owner's Manual

Spartan Tool 758 Owner's Manual

Skid mount water jet
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SP ART
SP
SP
Skid Mount Water Jet
Record the VIN Number of your
Model 758
and give the number to the factory
when ording parts.
Serial Number ..............................................
75826700 (Rev. A) 4-3-07
ART
ART
ART AN
ART
7 5 8
Owner's Manual
Spartan Tool L.L.C.
800.435.3866
www.spartantool.com
AN
AN
AN
AN
© 2007 Spartan Tool LLC

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Summary of Contents for Spartan Tool 758

  • Page 1 Skid Mount Water Jet Owner’s Manual Record the VIN Number of your Model 758 and give the number to the factory when ording parts. Serial Number ..........Spartan Tool L.L.C. 800.435.3866 www.spartantool.com 75826700 (Rev. A) 4-3-07 © 2007 Spartan Tool LLC...
  • Page 2: Warning

    Warning — Read the safety and operating instructions before using any Spartan Tool products. Drain and sewer cleaning can be dangerous if proper procedures are not followed and appropriate safety gear is not utilized. Read the engine owners manual for instruction and safety precautions on engine operation.
  • Page 3: Table Of Contents

    OPERATING SECTION Wiring Diagram ..........28 Model 758 Water Jet Specifications ....4 758 Skid Mount Assembly - 75824300 ..29-34 Model 758 Water Jet Features ......5 758 Pump Assembly - 75802700 ....35-37 Jet Applications Areas ........6 758 Fill Reel Assembly - 73815700 ....
  • Page 4: Model 758 Water Jet Specifications

    Model 758 Water Jet Specifications General Pipe Sizes Up to 12” in Diameter — Max Water Delivery 12 GPM — Max Pressure Delivery 3000 PSI — Water Tank 100 Gal. — Engine Horsepower 27 HP V-Twin — Cylinders — Bore & Stroke 3.07”...
  • Page 5: Model 758 Water Jet Features

    Model 758 Water Jet Features Features — Equipped with 3/8” x 250’ high pressure jetting hose — Open and Closed nozzles for 3/8 inch hose — Easily accessible pump inlet filter assembly — Low water shut down protection — Pulsation —...
  • Page 6: Jet Applications Areas

    Jet Applications Areas There are a wide variety of uses for the Spartan Model 758 Water Jet. Here are just a few: — Apartments/Hotels Mains and garage drains, remove all grease and debris from main lines under the buildings. — Factories Food processing plants and foundries have frequent drain and sewer blockages.
  • Page 7: Uncrating And Prep

    Uncrating and Prep If you received your machine crated, follow the steps below. 1.) Remove the 8 bolts that secure the jetter frame and the water tank frame to the crate. 2.) Position the unit inside your van or truck bed in a location that best fits your application. 3.) Secure the two units together by using the included (2) 3/8-16 x 4-1/2”...
  • Page 8: Pump And Pressure System

    Uncrating and Prep Fig. 3 Fig. 4 Pump and Pressure System The pump and relief valve are the heart of your jet. They have been specially designed for use with water (temperatures up to 140°F ) for pipe jetting, but can provide useful water flow for many other cleaning jobs using the optional wash down gun and special attachments.
  • Page 9: High Pressure Water Jetting

    High Pressure Water Jetting High pressure water jetting is the utilization of high pressure water combined with sufficient water flow to remove debris in drain/sewer pipes. High pressure water alone cannot do the job. You need proper flow to wash the debris downstream where it can be collected and removed.
  • Page 10: Water Tank Filling

    Water Tank Filling Fill the water tank from a clean water source. Always flush rust out of hydrants before connecting fill hose (with garden hose fitting) to top fill valve. Your water supply hose may remain connected for further filling by controlling water flow at fill valve.
  • Page 11 Operator Controls (cont.) Inlet Filter Pulsation Control Air Blow (See Pulsation section of manual) Water Supply Valve Drain Valve Fuel Shut Off (Turn In - Off / Turn Out - On) Page 11...
  • Page 12: Engine Operating Procedure

    Engine Operating Procedure Start Up — Check water tank level. This water jet is equipped with a Low Water Shut-Off switch that will prevent the engine from starting at low water levels. — Check fuel level. Note: Also Check engine and pump oil levels per manufacturer specifications (attached). —...
  • Page 13: Setting Up For Operation

    Setting up for Operation Always locate the jet in the driest and safest place possible. Avoid high traffic areas and use flashers and safety cones. Position the jet so that hose can be pulled directly off of the reel for use. Remember that jetting is most effective when you jet against the water flow.
  • Page 14: Power Rewind Operating Instructions

    Power Rewind Operating Instructions To Rewind Hose on Reel — Release reel lock. — Move rewind engagement handle to “engage” position. — Turn power switch “on”. — Use panel mounted push button or air foot switch to energize rewind motor. Note: Turn power switch “OFF”...
  • Page 15: Pulsation

    Pulsation Pulsation is activated when control knob is turned “in” (see activating pulsator procedure below). As control knob is turned in, the pulsator stem will force the inlet valve plate open, compressing the valve spring. With inlet valve held open, center plunger cannot develop pressurized flow. Pulsating action results since only two of the three plungers are developing pressurized flow.
  • Page 16: Lubrication & Maintenance

    Lubrication & Maintenance Engine Cleaner Oil Fill Oil Level See Periodic Maintenance Chart below. For fuel, oil, and coolant recommendations see page 21. See Owner’s manual for additional information. Periodic Maintenance Page 16...
  • Page 17 Lubrication & Maintenance (cont.) General Maintenance • Check entire unit daily for water, fuel, and oil leaks. • Inspect machine daily for loose or lost nuts, bolts, etc. a. Clean inlet filter daily. b. Check battery electrolyte level every week or 10 hours. Fill with distilled water if needed.
  • Page 18 Lubrication & Maintenance (cont.) Pump Fill Change pump oil after first 50 hours of operation, then at regular intervals of 500 hours or less depending on operating conditions. Use SAE 90 Gear Oil. High Pressure Reel Assembly Oil rewind final drive chain every Oil rewind drive 50 hours...
  • Page 19: Fuel, Oil & Coolant Recommendations

    Fuel, Oil & Coolant Recommendations Fuel Use only clean, fresh, unleaded regular grade gasoline. CAUTION: Do not mix oil with gasoline. Octane Rating The octane rating of a gasoline is a measure of its resistance to “knocking”. Use a minimum of 87 octane of the antiknock is recommended.
  • Page 20: Operating Instructions

    Do not let engine run at full throttle without load (hose reel valve OFF) for longer than 1-2 minutes. The Model 758 will pull out past 250’ but you will find the going slower because of the pressure loss from extra hose length. Unless longer operation is common, we recommend the hose extensions be added only when needed.
  • Page 21: Pipe Jetting Procedure

    Pipe Jetting Procedure Equipment: Although the Model 758 is capable of various high pressure cleaning operations, jetting pipes of 4” - 12” is typically the major work required of the jet. The hose reel is designed for outdoor applications. See sections on the mobile hose reel and 1/4”...
  • Page 22: When Obstruction Are Encountered

    When Obstruction Are Encountered Fig. 7 Fig. 8 When obstruction or corners are encountered it may be necessary to manually rotate the — hose (See Fig. 7) to enable feed through that area. The rotation will cause the jetting nozzle to jump over or around those areas.
  • Page 23: Wash Down Kit - 73817300

    Wash Down Kit - 73817300 Note: To use wash-down gun do the following: 1 Turn reel supply valve “off” (down). 2 Connect wash-down gun hose to end of 250 ft hose. 3 Start unit and operate wash-down gun with reel supply valve “on” (up). The wash down gun is used to control the spray lance and the 1/4”...
  • Page 24: Venturi Pump - 77763700 (Optional)

    Venturi Pump Attachment- 77763700 (Optional) How the Venturi Effect works. The venturi effect uses the venturi pumping attachment and your Spartan Jetter to create Jetter HP In. a vacuum effect to drain standing water. In Fig. 9, the black circles represent water Discharge from the jetter and the white circles represent the water to be pumped.
  • Page 25: Pump System Malfunction Chart

    758 Pump System Malfunction Chart Use SAE 90 Gear Oil Page 25...
  • Page 26: Troubleshooting

    Troubleshooting Symptom Possible Causes Corrective Action Engine will not run No fuel Fill fuel tank Fuel valve "off" Turn fuel valve "ON" Low water level Fill water tank or check low water float switch. Low oil pressure Check oil level. High coolant temperature Check coolant level and thermostat, replace if...
  • Page 27: How To Use Parts & Accessories Section

    How To Use Parts & Accessories Section Spartan Tool will supply all parts or accessories you require as quickly as possible. In order to do so, we must have information from you, including machine serial number and part numbers. Please record the VIN number of your machine in the space provided below: Spartan Model 758 VIN No.
  • Page 28: Wiring Diagram

    Wiring Diagram Page 28...
  • Page 29: Skid Mount Assembly - 75824300

    758 Skid Mount Assembly - 75824300 Page 29...
  • Page 30 758 Skid Mount Assembly - 75824300 Page 30...
  • Page 31 758 Skid Mount Assembly - 75824300 Page 31...
  • Page 32 758 Skid Mount Assembly - 75824300 ITEM # PART # DESCRIPTION 77785200 MOUNT, MOTOR 73828800 WELDMENT, SKID MOUNT FRAME 00115100 SCREW, HEX HD 5/16-18 X 1 77743400 WASHER, LOCK SPLIT 5/16 75825000 ASS'Y, POWER PACK (SKID MOUNT) 77738300 SCREW, HEX HD 3/8-16 X 3/4...
  • Page 33 758 Skid Mount Assembly - 75824300 ITEM # PART # DESCRIPTION 02934100 NUT, HEX 3/8-16 75800800 NOZZLE, OPEN 758 75800900 NOZZLE, OPEN 758 77771501 THROTTLE CONTROL, LOCKING 75807400 CHOKE CABLE 00165400 WASHER, LOCK SPLIT 1/4 02825100 WASHER, FLAT 1/4 USS...
  • Page 34 758 Skid Mount Assembly - 75824300 ITEM # PART # DESCRIPTION 73833500 PIPE, FLEXIBLE EXHAUST 75803100 CLAMP, MUFFLER 1-1/4" 75806100 TANK, FUEL 8.25 GAL 79849800 HOSE, FUEL 5/16" ID 77705000 PUSH LOK HOSE 75821800 SHIELD, HEAT (SIDE) 73833700 SCREW, SELF DRILLING 1/4-20 X 1 77785900 HOSE, PUSH LOK 3/4"...
  • Page 35: Pump Assembly - 75802700

    758 Pump Assembly - 75802700 Page 35...
  • Page 36 758 Pump Assembly (cont.) Page 36...
  • Page 37 758 Pump Assembly (cont.) Ite m # Pa rt # De scription 75800500 Pump 77705101 Elbow, 90° Street 1/2NPT 75802800 Unloader 75806000 Valve, Ball 1-1/4 FNPT x 1-1/4 FNPT 75802900 Nipple, Close 1-1/4 Polypropylene 79811300 Elbow 90° 1-1/4 (MPT) x 1-1/4 (FPT) Poly 75803000 Tee 1-1/4"...
  • Page 38: Fill Reel Assembly - 73815700

    758 Fill Reel Assembly - 73815700 ITEM # QTY PART # DESCRIPTION 73802700 REEL, FILL 72704800 VALVE, BALL 1/2 M X 1/2 F 73809600 WELDMENT, HOSE HOLSTER (FILL REEL) 77726500 RIVET, BLIND 3/16 DIA. (.062 - .125) 77815200 HOSE BARB, 1/2 NPT X 3/4 HB 00162400 WASHER, FLAT 3/16 USS 77737100 PIN, HAIR 9 GAUGE 2.45"...
  • Page 39: P. Reel Assembly - 75824900

    758 SM H.P. Reel Assembly - 75824900 ITEM # PART # DESCRIPTION ITEM # PART # DESCRIPTION 73805800 SUPPORT, BALL VALVE 75812900 ANGLE PLATE, DISENGAGE/ENGAGE LOWER 77770800 NIPPLE, HEX 1/2 NPT 5OH38FW0 WASHER, FLAT 3/8 75823900 TEE, 1/2 NPT (MODIFIED)
  • Page 40 758 SM H.P. Reel Assembly (Cont’d) Page 40...
  • Page 41: Power Pak - 75820200

    ITEM # QTY PART # DESCRIPTION 73801600 WELDMENT, POWER PAK SUPPORT 522122-00 NUT, LOCK 5/16-18 75824500 ASSEMBLY, PUMP -758 SKID MOUNT 73810500 BUSHING, DRIVEN (SF X 28mm) 75820300 WELDMENT, BELT GUARD 73821200 NUT, NYLON LOCKING 1/4-20 77727100 BOLT, BELT ADJUSTMENT 75819800 WELDMENT, LOWER ENG.
  • Page 42 758 Power Pak - 75825000 Page 42...
  • Page 43: Engine Control Box - 75818400

    758 Engine Control Box - 75818400 Item # Qty Part # Description 75818200 Box, Ignition / Murphy (27 HP) 61018000 Fuse Holder 79850400 Fuse, 15 AMP 75810500 Wire Assy, Fuse - Murphy (Red) 75822700 Wiring Assy, Relay / Ignition 75818600 Decal, Key Switch...
  • Page 44: Control Panel - 75808300

    758 Control Panel - 75808300 Item # Qty Part # Description 75806200 Plate, Rewind Control 75815500 Circuit Breaker 40 Amp 75815600 Push Button 04576800 Air Pressure Switch 1 532000-01 Switch, On-Off 44110500 Rubber Boot 75809700 Wire Assy, Solenoid / Breaker...
  • Page 45: Water Tank Assembly - 73829500

    758 Water Tank Assembly - 73829500 I T E M # Q T Y P A R T N U M B E R D E S C R I P T I O N 7 3 8 2 9 3 0 0...
  • Page 46: 758 Pump Parts List

    758 Pump Parts List Part Part Item # Number Description Item # Number Description 75800505 Crankcase 75800535 Rear Support Ring 75800506 Oil Filler Cap 75800536 Rear V-Sleeve 75800507 O-Ring, Filler Cap 75800537 Rear Pressure Ring 75800508 Cover, Crankcase 75800538 Snap Ring...
  • Page 47: Pump - Exploded View

    758 Pump - Exploded View Page 47...
  • Page 48: Pump Repair Kits

    758 Pump Repair Kits Inlet Valve Assy. Kit (75800567) Discharge Valve Assy. Kit (75800568) Part # Description Part # Description 75800555 O-Ring, Plug 75800545 O-Ring Tension Plug 75800553 Spring Retainer 75800550 O-Ring, Valve-Seat 75800552 Valve Spring 75800549 Valve Seat 75800550 O-Ring...
  • Page 49: Air Foot Switch

    ASP04577100 Air Hose ASP04576700 Brasshose Barb ASP04576600 Brass Coupler ASP04652700 Crimp Type Hose Clamp 758 Decal Package - 75814400 Item # Qty Part # Description 72706400 Decal, Untrained Personnel 77763500 Decal, Crank 77740300 Decal, Clamp 77749500 Decal, Hitch Coupler 77766300 Label, Danger "No Smoking"...
  • Page 50: Accessories

    758 Accessories P a r t # D e sc r i p ti o n 7 5 8 0 0 9 0 0 N o z z le , O p e n 7 5 8 0 0 8 0 0...
  • Page 51 Spartan Tool will direct where to take or send the equipment for service. If the defect is covered by the warranty, Spartan Tool will repair or replace, at its option, the defective equipment, without charge for labor or materials. (Freight and insurance are the purchaser’s responsibility.)

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