Bentone B 65i-3R J Installation And Maintenance Instruction
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Bentone B 65i-3R J Installation And Maintenance Instruction

Bentone B 65i-3R J Installation And Maintenance Instruction

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CR00343
178 064 66-2
2022-04-06
Providing sustainable energy solutions worldwide
Installation- and maintenance instruction
B 65i-3R J/K
LMV37
RSA 125
Translation of the original instructions.

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Summary of Contents for Bentone B 65i-3R J

  • Page 1 CR00343 178 064 66-2 2022-04-06 Providing sustainable energy solutions worldwide Installation- and maintenance instruction B 65i-3R J/K LMV37 RSA 125 Translation of the original instructions.
  • Page 2 1~230V 1,0A 50Hz IP 20 Motor supply MADE IN SWEDEN BY 1. Manualer på övriga språk 1. Manuals in other languages 1. Manualer på andre sprog 2. www.bentone.com\ 2. www.bentone.com\download 2. www.bentone.com\download nedladdning or scan QR-code. eller scan QR-koden. eller scanna QR-koden.

  • Page 3: Table Of Contents

    7. Instructions Pump RSA 95/125 _______________________ 29 7.1 Technical data ___________________________________ 29 7.2 Components ____________________________________ 29 7.3 Mounting/dismounting by-pass plug ________________ 29 7.4 Purging _________________________________________ 29 7.5 Replacing the filter _______________________________ 29 7.6 Function Danfoss RSA 95/125 _____________________ 30 7.7 Suction line tables ________________________________ 31 Bentone...

  • Page 4: General Information

    • Make sure when installing the burner that there is enough space to service the burner. • The electrical installation must be professionally carried out in accordance with applicable high voltage regulations. • Make sure that the burner is suitable for the application (see Technical Data). 165 105 01-2 2021-12-07 Bentone...
  • Page 5 • When in operation, the burner’s noise level can exceed 85 dBA – use hearing protection! - Operation: • Carry out all stipulated settings, service and inspection work within the set time. • If the oil burner control has a solid red light, contact your installer. Bentone...

  • Page 6: Technical Data

    288 / 388 / 488 B 65i-3R *Minimum recommended fl oor dimensions. 2.2 Electrical Specifi cations The burner corresponds to IP 54 Type Motor Operating supply Sound 230/400V 6.3/3.8A B 65i-3R 1.5kW 230/400V 87 dBA ± 0.5 dBA 50/60Hz 165 105 56-2 Bentone...

  • Page 7: Working Field B 65I-3R

    Basic settings should only be seen as setting values to get burner to start. Once the burner has started and established flame, it is necessary to adjust the settings so that they are adapted to the installation and the fuel used. Air settings Nozzle assembly Scale 1000 1100 1200 Burner output Bentone...

  • Page 8: Setting Of Ignition Electrodes And Brake Plate

    2.7 Nozzle and pressure Due to different furnace geometries and capacities, it is not possible to recommend a nozzle model. Nozzle: 45° Solid/semi-solid 60° Solid/semi-solid Pump pressure 14 bar (12-16 bar) Bentone...

  • Page 9: Nozzle Table

    52,12 54,65 57,10 59,41 16,00 59,57 62,46 65,26 67,90 18,00 67,02 70,27 73,41 76,39 20,00 74,47 78,08 81,57 84,87 1007 The table applies to oil with a viscosity of 4.4 mm /s (cSt) at a density of 830 kg/m Bentone...
  • Page 10 70,49 72,93 75,38 77,67 18,00 79,30 82,05 84,80 1006 87,38 1036 20,00 88,11 1045 91,17 1081 94,22 1117 97,09 1151 The table applies to oil with a viscosity of 4.4 mm /s (cSt) at a density of 830 kg/m Bentone...

  • Page 11: Components

    Motor 21. LMV Automatic control unit 33. Controller, insert 10. Flange locking 22. Fan wheel 34. Measuring connection 23. Contactor 35. AZL Display for LMV Automatic 11. Solenoid valve with blocks control unit 24. Surge protection 36. Main switch Bentone...
  • Page 12 Bentone...

  • Page 13: General Instructions

    The system must be fine-tuned at start-up. The temperature in the chimney must be at least 60 °C at 0.5 m down in the chimney to prevent condensation. 165 105 50 Bentone...

  • Page 14: Installation

    4. Installation 4.1 Handling and lifting instruktion The lifting aid are available as spare parts. Bentone...

  • Page 15: Acceptance Inspection

    The vacuum should not fall below 0 bar in the suction line during start-up. 4.4.1 Proposed pipe routing for oil distribution systems without transport pump This type of connection should be used only when the oil has a viscosity less than 6 mm²/s. Oil fi lter Bentone...

  • Page 16: Electrical Connection

    • The connection should be made in accordance with the wiring diagram. • Fuse rating is as required. If any electrical connection is used other than that recommended by Bentone, there may be a danger of damage to property and personal injury.

  • Page 17: Mounting The Burner On The Boiler

    4.7 Check seals - Oil line Use Loctite 5188 on Once the burner has been installed and commissioned, the seals of the threaded oil lines. various coupling elements should be checked (A). If there is any leakage, retighten the connections. 165 105 61-2 2022-03-31 Bentone...

  • Page 18: Burner Settings

    Calculate prepurge time using the following formula: V · 5 9.13 m · 5 150 s Q · 1.2 / 3600 913 kW · 1.2 / 3600 165 105 52-2 Bentone...

  • Page 19: Example Of Basic Settings

    P3 air damper step 3 =61° P3 off, MV3 disconnection =50° This is an example of nozzle selection and air/insert setting. Selection of output and connection between the different power stages must be selected and adjusted so that the system achieves good functionality. Bentone...

  • Page 20: Insert Control, Movable Brake Plate

    This must then be used when the settings are made in the burner’s control system. Check the air settings by conducting a fl ue gas analysis. Recommended excess air Oil type Excess air, fl ue gases Max. % CO % CO Lambda 1.2 3–5 ≈12,5 15,4 Bentone...

  • Page 21: Setting The Air Pressure Switch

    Measure and note the lowest air pressure in the entire work area. Set the air pressure switch to about 10-15% lower than the lowest noted pressure. Test run the burner and check the function in the entire work area. Refi t protective cover. Bentone...

  • Page 22: Service

    Close the boiler/hinged fl ange, refi t the Euro plugs and switch on the main power supply. Start burner and check/adjust combustion. When servicing/replacing components that affect combustion, fl ue gas analysis and soot test must be carried out following installation. 165 105 84-2 Bentone...

  • Page 23: Air Dampers

    Slide in the burner and tighten the nuts (H). Refi t the Euro plugs and switch on the main power supply. Start burner and check/adjust combustion. When servicing/replacing components that affect combustion, fl ue gas analysis and soot test must be carried out following installation. Bentone...

  • Page 24: Damper Motor, Air

    For B 55/B 65 IP40, SQN 14 is used for air adjustment. For B 55/B 65, which use SQM 33, the following parameters must be used to achieve the correct motor rotation direction. Parameters 601.00:0, 601.01:1, 602.00:0 and 602.01:1. Bentone...

  • Page 25: Oil Pump

    Technical data for correct output). Start burner and check/adjust combustion. When servicing oil-bearing components, check for oil leakage when the burner is commissioned after servicing. When servicing/replacing components that affect combustion, flue gas analysis and soot test must be carried out following installation. Bentone...

  • Page 26: Electrical Components

    Once the burner has been installed and commissioned, the seals of the threaded oil lines. various coupling elements should be checked (A). If there is any leakage, retighten the connections. When servicing/replacing components that affect combustion, fl ue gas analysis and soot test must be carried out following installation. Bentone...

  • Page 27: Vibrations

    • Check fan wheel for damage and dirt. Replace a damaged, soiled or unbalanced fan wheel. • Check motor shaft and bearings. If they are worn, replace the motor or bearings. Use the rear screw on the cover to attach the vibration sensor. Bentone...

  • Page 28: Burner Service Schedule, Oil

    Ignition system with flame guard 10 years 250,000 cycles UV flame sensor 10,000 h Damper motor 500,000 cycles Contactor 10 years 500,000 cycles The burner and its components must be recycled according to applicable regulations. 165 405 07 2021-12-07 Bentone...

  • Page 29: Instructions Pump Rsa 95/125

    Replace the oil fiter on the oil pump as follows.. • Close the oil valves. • Unscrew the cover (4 x 5 mm Allen screws). • Replace the oil filter. • Replace the cover gasket. • Refit the cover. • Open the oil valves. 165 105 54 Bentone...

  • Page 30: Function Danfoss Rsa 95/125

    Only for capacities over 100 kg/h or on special request by customer Hydraulic control device Only on burners with hydraulic air control or nozzle assembly optimisation. Oil pump Items 3 and 6 are not fitted to two-stage burners. Item 8 is connected after solenoid valve nozzle 2 (Y2). Bentone...

  • Page 31: Suction Line Tables

    5 min. (a condition is that the pump is being lubricated during operation). The tables state the total suction line length in metres at a viscosity of 6,0 mm2/s. Bentone...

  • Page 32: Electric Equipment

    Manual reset with remote reset (optional) The remote reset shall be installed with a cable connected from X8-04.1 to X3-05.2 and reset button installed in preferred place. 165 105 55-2 Bentone...

  • Page 33: Wiring Diagram

    8.2 Wiring diagram Bentone...

  • Page 34: Component List Lmv

    S7 Main switch X53 Connection air damper with local regulations. S8 Air pressure switch X56 Connection display 8.4 Component electric box Switch 0-1 Fuse Automatic control unit LMV Contactor Thermal overload protection AZL display for LMV automatic control unit Disconnector Bentone...

  • Page 35: Lmv37 Automatic Control Unit

    Example: Modulating burner The system components (display and operating unit, actuators) are connected directly to the LMV37.4... basic unit. All safety-related digital inputs and outputs of the system are monitored by a contact feedback network. 165 405 09 Bentone...

  • Page 36: General Information

    6.3 AT (DIN EN 60127 2 / 5) Mains supply: Input current depending on the operating state of the unit Under voltage Safety shutdown from operating position at mains voltage LMV37.400A2 Approx. AC 186 V Restart on rise in mains voltage LMV37.400A2 Approx. AC 195 V Bentone...
  • Page 37 X5-02 Pin 2/3 RAST plug Function / Outputs Pin number X3-05 Pin 1 X4-02 Pin 2/3 X6-03 Pin 2/3 X8-02 Pin 1/3 X7-01 Pin 2/3 X7-02 Pin 2/3 X3-05 Pin 2 0° 0° 0° Legend to the sequence diagrams Bentone...
  • Page 38 Postpurge time (t3) Evacuation of test space Atmospheric pressure test Filling of test space Gas pressure test Gas shortage waiting time Valve proving is performed depending on the parameter settings: Simultaneously with the prepurge time and/or the afterburn time. Bentone...
  • Page 39 Only with fuel train Lo and 2 fuel valves Parameter 223: Repetition limit value gas pressure switch-min in connection with gas shortage program parameter 246 (phase 90) Max. drop-in/response time for air pressure switch Alternative to valve proving Alternative to pressure switch-max (Pmax) or POC Bentone...
  • Page 40 0°/10% Position as supplied (0°) 90°/100% Actuator fully open (90°) Input/output signal 1 (ON) Input/output signal 0 (OFF) Input permissible signal 1 (ON) or 0 (OFF) Bentone...

  • Page 41: Connection And Internal Diagram

    Protection earth (PE) Supply for fuel meter Shielding: Input fuel meter For shielding the cables on the VSD, refer to: • Siemens SED2 VSD Commissioning Manual (G5192), chapters 4 and 7, or • Danfoss Operation Manual VLT 6000 (MG60A703), chapter Installation Bentone...
  • Page 42 Speed feedback signal Speed feedback signal Signal reference PWM speed output PWM speed output Signal reference DC 24 V external DC 24V external Controller input 4...20 mA Controller input 4...20 mA Power source Power source Controller Analog Analog Controller Bentone...

  • Page 43: Operation

    • For changing to a higher menu level (press button for 3…8 s) • For changing the operating mode (press button for >8 s) /reset - Enter in parameter setting mode - Reset in the event of fault - One menu level down Bentone...
  • Page 44 Figure 4: Meaning of display Fault status message Flame present Valve controlled Ignition controlled Fan motor controlled Oil preheater on Heat request from controllers Parameter setting mode Info mode Service mode h min s Actuator closing Actuator opening Unit of current display Bentone...

  • Page 45: List Of Phase Displays

    Postpurge time (t3) (abortion when load controller ON) Ph80 Valve proving test evacuation time Ph81 Valve proving test time atmospheric pressure, atmospheric test Ph82 Valve proving filling test, filling Ph83 Valve proving time gas pressure, pressure test Ph90 Gas shortage waiting time Bentone...

  • Page 46: Automatic Control Unit Levels

    Change to normal Change to normal display display >3 s <8 s Info level /reset >3 s <8 s /reset or automatic return after timeout of Service level menu operation (parameter 127) >8 s >1 s Parameter level Parameter level Bentone...
  • Page 47 Basic unit Air-fuel ratio control curves (primary setting) /reset Bild 388e/1109 /reset Air-fuel ratio control /reset The following sections Actuator explain the operating philosophy behind the parameter levels using a number of examples. /reset Error histery /reset Process data Bentone...
  • Page 48 Standardized speed Number of faults Error history: 701-725.01.Code 701. chronological error list index value of index Indexlista: 04 = error phase 01 = error code 05 = startup counter 02 = diagnostic code 06 = output 03 = error class Bentone...
  • Page 49 Press button combination to display CodE When releasing the buttons, 7 bars appear the first of whishes. h min s Press to select a number or letter. h min s Press to confirm the value /reset Bentone...
  • Page 50 OFF UPr. h min s 10.3.7 Safety loop A unit whose safety loop and / or burner flange contact is open, and a controller ON signal is present, displays OFF S. h min s Bentone...

  • Page 51: Setting The Automatic Control Unit

    400 for initial commissioning and for setting air-fuel controll. /reset 201: appears fl ashing. h min s Press to go to the settings for air-fuel ratio control and parameter /reset 201 for selecting the operating mode. Bentone...
  • Page 52 23 = HO mod with circulation • • 24 = HO 2-stage with circulation • 25 = HO mod without circulation control • • 26 = HO 2-stage without circulation control • 27 = HO 3-stage without circulation control • Bentone...
  • Page 53 Select your setting by pressing one of the buttons Press to save the setting for parameter 542: VSD This manual describes /reset “0=VSD OFF” type burners. Press: to return to parameter level. To the next parameter Back to the previous parameter Bentone...

  • Page 54: Multistage Operation

    10.5.1 10.4.1 Definition of curves Air-fuel ratio control is defined via the 2 or 3 static output points. To switch the valves on and off, switch-on and switch-off points must be defined. The following assignments apply: Bentone...

  • Page 55: Traveling Speed

    The running speed of the actuators is fixed at 5 seconds for a positioning angle of 90° for SQM33.4, SQM33.5, and SQN1. The speed is 10 seconds for a positioning angle of 90° for SQM33.6. The SQM33.7 requires 17 seconds for a positioning angle of 90°. Bentone...

  • Page 56: Operating Position

    In the operating position, the burner’s output can be adjusted between operating points P1 and P2 or P3 in accordance with the load controller’s presetting, as described in chapter Adjustment of output. Ignition position P0 is not approached anymore. It can only be reached via curve adjustment. Bentone...
  • Page 57 Identification of start for setting the curve parameters. Note! You are now given the choice of proceeding with the warm settings by pressing /reset (refer to chapter Warm settings for modulating mode «Lo2-steg"och "Lo3-steg", or settings off mode by pressing - Bentone...
  • Page 58 Ignition position P0 can be set only when symbol  or  is no longer highlighted. Keep depressed and, for VSD as well as Press - + to adjust the value. When symbol  or  is no longer highlighted, the next curvepoint P1 can be selected with Bentone...
  • Page 59 Ignition position P0 can be set only when symbol  or  is no longer highlighted. Keep depressed and, for VSD as well as Press to adjust the value. When symbol  or  is no longer highlighted, the next curvepoint P1 can be selected with Bentone...
  • Page 60 Keep depressed and, for VSD Press to adjust the value. When symbol  or  is no longer highlighted, the next curvepoint P2 can be selected with Bentone...
  • Page 61 OFF UPr is still active until all curvepoints are set. When symbol  or  is no longer highlighted, ESC can be pressed a second time. The warm settings for air-fuel ratio control of the LMV37.4... have now been configured. Bentone...
  • Page 62 Example: Curvepoint Low-flame position P1. Change to parameter 954 /reset >1 s Parameter 954: flashes. The intensity of flame in % is shown on the right. Example: 954: /reset Release /reset to return to curvepoint Low-fire position P1. Bentone...
  • Page 63 “0=no valve proving” or “1=valve proving on startup”. The automatic control unit should be set to “Index 0 = no-load position”. The automatic control unit should be set to “Index 0 = no-load position”. Bentone...
  • Page 64 1 = active (postpurge position) Factory settings marked with bald text. When the Purging in the lockout position function is used, the fan may only be powered via a contactor and must not be connected directly to LMV37.4 (X3-05 pin 1)! Bentone...
  • Page 65 23 hours and 45 min of uninterrupted operation, followed by an automatic restart. When forced intermittent operation is inactivated the burner will run continuously. Forced intermittent operation is a standard feature. 279 Oil: Forced intermittent operation 0 = inactivate 1 = activated Factory settings marked with bald text. Bentone...

  • Page 66: Backup And Restore

    To continue with the setting work, you need to log into service engineer level. See 5.3.4. After login is complete, continue with the setting work as shown below. Press for parameter level 000. Press /reset Display: Parameter 050, flashes, index 00, and value 0 do not. /reset Display: Parameter bAC_UP /reset Bentone...
  • Page 67 If an errror occurs during the backup process, a negativ value is displayed. For error diagnostics, the cause of the error can be determined from the diagnostic code of error message 137 (see Error code list) Press four times until the top menu is displayed. Bentone...
  • Page 68 After login is complete, continue with the setting work as shown below. Press for parameter level 000. Press /reset Display: Parameter 050, flashes, index 00, and value 0 do not. /reset Display: Parameter bAC_UP Press to select parameter rESstorE /reset Bentone...
  • Page 69 Press to select the restore process. /reset Press to shift the value in change mode 1 position to the left. Display: Value 1 flashes To detect potential dispalay errors, the value is displayed 1 place shifted to the left Bentone...

  • Page 70: Fault Status Message, Display Of Errors And Info

    The display shows current error code c: alternating with diagnostic code d: (refer to Flash code list). Example: Error code 4/diagnostic code 3 h min s When pressing for 1...3 s, rESEt appears on the display. /reset Bentone...
  • Page 71 SEr and then OPErAtE. >5 s For a list of parameters, see table 5.3.3. /reset h min s When the button is released, a change to info / service mode is made. >8 s /reset h min s Bentone...
  • Page 72 The unit initiates safety shutdown. The display shows current error code c: alternating with diagnostic code d:. h min s Press 1...3 s, to return to the normal display. /reset Example: Error code 12 / diagnostic code 0 h min s Bentone...

  • Page 73: Error History

    Display: Parameter 701. flashes, index 01: and example value 201 does not. h min s Press to go to index 01: /reset Display: Parameter 701. does not flash, index 01: flashes, value 201 does not. h min s To the next index Back to the previous index. Bentone...
  • Page 74 /reset Press to go to display mode. /reset Display: Value 56 (number of startup) h min s Press to return to the index. Display: Parameter 701. does not flash, index 05: flashes, characters ._._ h min s do not. Bentone...
  • Page 75 To the next index Back to the previous index. When this display appears, you have reached the end of the error history. Display – End – appears flashing. h min s Press twice. HISt 700: for error history h min s Bentone...

  • Page 76: Dispaly Message Of Info

    OFF UPr. h min s 10.8.3 Safety loop A unit whose safety loop and / or burner flange contact is open, and a controller ON signal is present, displays OFF S. h min s Bentone...

  • Page 77: Resetting The Automatic Control Unit

    Select another burner type than the one already selected by pressing one of the buttons Confirm this selection with The automatic control unit is now reset. /reset h min s Restart the setting process for the LMV automatic control unit as specified in 3.2.1. Bentone...

  • Page 78: Manual Output

    LoAd 0.0 means Manually OFF. As long as the Manual OFF is active, OFF appears on the normal display flashing. To deactivate and to change to automatic operation, press for 3 seconds. Then OFF appears without flashing in the display. Bentone...
  • Page 79 Manually OFF must not be used just to put a burner out of operation when doing mounting work, or when the burner is not ready for operation. The safety notes contained in chapter Safety notes must be observed! Bentone...

  • Page 104: Fault Location

    Preheater temperature too low Check preheater function New oil type Adjust the preheater‘s set operating temperature Check that the oil used has the physical parameters that the burner is rated for. If not, change the oil. 165 105 09-2 2021-01-21 Bentone...

  • Page 105: Delayed Ignition

    Check that the oil used has the physical parameters that the burner is rated for. If not, change the oil. Temperature of the oil from the tank is too low, increase the temperature of oil from tank Clean the pump filter 165 105 09-2 2021-01-21/2 Bentone...

  • Page 106: Pump Pressure

    Pump worn Replace the pump Pump run using impure oil that has worn the Replace pump and install self-cleaning pump out prematurely filter in the oil system Blocked pump filter Check, clean pump filter 165 105 09-2 2021-01-21/3 Bentone...

  • Page 107: Log Of Flue Gas Analysis

    14. Log of flue gas analysis Owner Adresss Tel. no: Installation Tel. no: Boiler Type Make Power Bentone Burner Serial no. Type Model Fuel Step 1 Step 2 Step 3 Draught in fireplace Fan Press mbar Filter smoke number Flue gas temp. °C...

  • Page 108: Eu Declaration Of Conformity

    EU Declaration of conformity Bentone Oil Burners Type BF 1 B 45 B 80 ST 146 B 55 B 30 B 65 B 40 B 70 This declaration of conformity is issued under the sole responsibility of the manufacturer. The object of the declaration described above is in conformity with:...
  • Page 112 Enertech AB. P.O Box 309, SE-341 26 Ljungby www.bentone.com...

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B 65i-3r kB 65i-3r j/k

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