Related Manuals for Invertek Optidrive Plus 3GV ODP-12037 Series
Summary of Contents for Invertek Optidrive Plus 3GV ODP-12037 Series
- Page 1 User Guide Optidrive Plus 3 AC Variable Speed Drive 0.37 – 160kW (0.5 – 250HP) Installation and Operating Instructions...
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Page 2: Declaration Of Conformity
User Guide Issue 3.11 10/09 Invertek Drives Ltd adopts a policy of continuous improvement and whilst every effort has been made to provide accurate and up to date information, the information contained in this User Guide should be used for guidance purposes only and does not form the part of any contract. -
Page 3: Table Of Contents
11.5. Removing the Terminal Cover ..................... 34 11.6. Control Terminal Wiring – None Switched Version ..............34 11.7. IP55 / Nema 12K Switched Version - Wiring diagram for in-built switches ........ 35 11.8. Settings for typical Run / Stop switch configurations (Switched Version) ........35 www.invertek.co.uk... -
Page 4: Introduction
Do not install any type of automatic switchgear between the drive and the motor Wherever control cabling is close to power cabling, maintain a minimum separation of 100 mm and arrange crossings at 90 degrees Ensure that all terminals are tightened to the appropriate torque setting www.invertek.co.uk... -
Page 5: General Information And Ratings
ODP-24220-xx ODP-24030-USA ODP-24400-xx ODP-24050-USA ODP-34055-xx ODP-34075-USA ODP-34075-xx ODP-34100-USA ODP-34110-xx ODP-34150-USA 25 (24) ODP-34150-xx ODP-34200-USA ODP-44185-xx 18.5 ODP-44250-USA ODP-44220-xx ODP-44300-USA ODP-44300-xx ODP-44400-USA ODP-44370-xx ODP-44500-USA ODP-44450-xx ODP-44600-USA ODP-54450-xx ODP-54600-USA ODP-54550-xx ODP-54750-USA ODP-54750-xx ODP-54100-USA ODP-54900-xx ODP-54120-USA ODP-64110-xx ODP-64150-USA ODP64132-xx ODP-64175-USA ODP-64160-xx ODP-64210-USA www.invertek.co.uk... -
Page 6: Mechanical Installation
RJ11 Connector – See Section 10.3 on page 31 Weight : 5.3Kg Infra Red Interface Control Terminals – See Section 4.7 on page 11 Motor & Brake Resistor Connection Terminals Fixings : 4 x M4 Keyhole slots Power Terminals Torque Setting : 1Nm www.invertek.co.uk... - Page 7 Length L 240mm Depth B 250mm Mounting Holes Centres N1 160mm Centres N2 105mm Slots D1 8.5 x 22mm Busbar Connections Length A1 40mm Connection Diameter D2 Note: The choke is always supplied with the drive, and MUST be used. www.invertek.co.uk...
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Page 8: General
Size 2 1.5kW 230V / 2.2kW 400V Size 2 2.2kW 230V / 4kW 400V For drives mounted in free ventilated enclosures of force ventilated enclosures, Invertek Drives recommend the following minimum sizes and airflow requirements:- Free-Vented unit Force-vented unit Drive Power... -
Page 9: Power And Control Connections
4.1. Grounding the Drive This manual is intended as a guide for proper installation. Invertek Drives Ltd cannot assume responsibility for the compliance or the non-compliance to any code, national, local or otherwise, for the proper installation of this drive or associated equipment. A hazard of personal injury and/or equipment damage exists if codes are ignored during installation. -
Page 10: Connection Diagram
This operational voltage is normally selected when installing the motor by selecting either STAR or DELTA connection. STAR always gives the higher of the two voltage ratings. Incoming Supply Voltage Motor Nameplate Voltages Connection 230 / 400 Delta 400 / 690 230 / 400 Star www.invertek.co.uk... -
Page 11: Control Terminal Connections
4 to 20mA, 20 to 4 mA Digital Output Digital: 0 to 24V DC, 20mA Maximum User ground, connected to terminal 7 Relay Common Volt free contacts. Maximum load should not exceed 250Vac, 6A / 30Vdc, 5A Relay NO Contact www.invertek.co.uk... -
Page 12: Operation
. Press the button . and keys to adjust the value, e.g. set to 10 Press the The parameter value is now adjusted and automatically stored. Press the key for >2 seconds to return to operating mode www.invertek.co.uk... -
Page 13: Advanced Keypad Operation Short Cuts
Display shows Press Display shows Press Any numerical value Adjusting individual digits Individual parameter (Whilst editing a Display shows within a parameter value digits can be adjusted parameter value) Press Display shows Press Display shows Etc... www.invertek.co.uk... -
Page 14: Reset All Parameters To Factory Default Settings
The drive will run forward, increasing speed until is released. Acceleration is limited by the setting in P1-03. The maximum speed is the speed set in P1-01. To reverse the direction of rotation of the motor, press the key again. www.invertek.co.uk... -
Page 15: Motor Autotuning
Press the button to acknowledge and reset the drive. The maximum motor rated current setting in P1-08 will now be limited to 50% of its original value, and the Phase Loss and Phase Imbalance Protection features will be disabled. www.invertek.co.uk... -
Page 16: Parameters
Following a factory reset, or when installing a drive for the first time, only Group 1 Parameter access is available. To allow access to Parameters Groups 0, 2, 3 and 4, Parameters P1-14 and P2-37 must contain the same value. The factory set value for P2-37 = 101 www.invertek.co.uk... -
Page 17: Parameter Group 2 - Extended Parameters
The drive must be powered for the contacts to close Determines the time for which the drive output Zero Speed Holding P2-16 0.0 to 60.0 seconds is held at zero speed when stopping, before the Time drive output is disabled www.invertek.co.uk... - Page 18 . Sets the communication address for the drive Drive Communication 0: Disabled P2-27 when connected on an Optibus or Modbus Address 1 to 63 Network www.invertek.co.uk...
- Page 19 Read Indicates the number of hours for which the P2-39 Hours Run Counter 0 to 65535 Hours Only drive has run Read Read only parameter, showing the drive type P2-40 Drive Type / Rating Only and power rating www.invertek.co.uk...
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Page 20: Parameter Group 3 - Pid Control
P4-09 Incorrect adjustment of parameters in menu group 4 can cause unexpected behaviour of the motor and any connected machinery. It is recommended that these parameters are only adjusted by experienced users. www.invertek.co.uk... -
Page 21: Parameter Group 0 - Monitoring Parameters (Read Only)
0 to 60,000 Cumulative energy consumption P0-28 Software ID – IO Processor Drive dependent Version number & checksum P0-29 Software ID – Motor Control Drive dependent Version number & checksum P0-30 Drive serial number Drive dependent Unique drive serial number www.invertek.co.uk... -
Page 22: Analog And Digital Input Configurations
When P1-12 = 0, P2-01 = 4 and P4-06 < > 2, Analog Input 2 is used for the speed reference When P1-12 = 0, P2-01 = 4 and P4-06 = 2, Bipolar Analog Input is used for the speed reference and Analog Input 2 becomes the torque reference www.invertek.co.uk... -
Page 23: Keypad Mode (P1-12 = 1 Or 2)
Closing the reverse input (When using a setting of P2-01 that inlcuides this function) Using a negative speed reference (e.g. select a preset speed of -10Hz) Since all of these functions can be active at once, care must be taken to ensure the motor always turns in the correct direction. www.invertek.co.uk... -
Page 24: User Pi Control Mode (P1-12 = 3)
0 (Default setting) The external trip input only functions when the feedback source is the Bipolar analog input (P3-10 = 1) For further information on configuring the PID controller for typical feedback applications, please refer to the Advanced User Guide. www.invertek.co.uk... -
Page 25: Modbus Control Mode (P1-12=4)
Closed: Run (enable) Drive Healthy = +24V Closed : Preset Speed 1 (No Function) External trip input Open: Stop (disable) Digital Output : Bipolar analog input Open: Trip, Closed: Run (enable) Drive Healthy = +24V (No Function) Closed: No Trip www.invertek.co.uk... -
Page 26: Troubleshooting
Excess load on the motor. your local Invertek Sales Partner. If the drive runs correctly with not motor connected, check the Over temperature on the drive motor, motor cable and any connections or junction boxes for phase – phase and phase – earth short heatsink circuits. -
Page 27: Technical Data
112.5 ODP-52450 ODP-52600-USA 220.6 ODP-62055 ODP-62075-USA 271.5 151.5 ODP-62075 ODP-62100-USA 319.6 ODP-62090 ODP-62120-USA 378.0 Values shown in brackets are the maximum for UL applications NOTE For cUL compliance, fuse type Bussmann KTN-R / KTS-R or equivalent must be used www.invertek.co.uk... - Page 28 For cUL compliance, fuse type Bussmann KTN-R / KTS-R or equivalent must be used 15kW / 20HP rated units not UL listed Models ODP34150 & ODP-34200-USA are NOT UL Listed Models ODP44450 & ODP-44600-USA have reduced 110% overload capacity www.invertek.co.uk...
- Page 29 24.1 ODP-45220 ODP-45300-USA 46.6 58.5 ODP-45300 ODP-45400-USA 54.1 ODP-45450 ODP-45600-USA 69.6 For cUL compliance, fuse type Bussmann KTN-R / KTS-R or equivalent must be used NOTE An external input choke must be fitted for all Frame Size 2 units www.invertek.co.uk...
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Page 30: Maximum Supply Ratings For Ul Compliance
After 3 years / 20,000 hours operation, the Optidrives’ internal heatsink cooling fans (where fitted) should be regularly monitored to ensure they are fully operational. After 3 – 5 years / 40,000 hours operation, replace the Optidrive cooling fans. Control Panel fans should be replaced based on the manufacturer’s recommendation. www.invertek.co.uk... -
Page 31: Modbus Communications
Register Address Bytes Register Value Bytes Register Address Bytes Register Address 2 Bytes No. Of Registers Bytes Register Value Bytes Value Bytes Register Value 2 Bytes CRC Checksum Bytes Etc... CRC Checksum Bytes CRC Checksum 2 Bytes CRC Checksum Bytes www.invertek.co.uk... -
Page 32: Modbus Register Map
L3 – L1 Supply Voltage P0-25 Estimated rotor speed Internal Speed Value P0-26 kWh meter 0..1000 Energy consumed in kWh P0-27 MWh meter 0..65535 Energy consumed in MWh Further registers are available; see the Optidrive Plus 3 Advanced User Guide for details. www.invertek.co.uk... -
Page 33: Ip55 Enclosed Drive
Recommended Gland Type: SkinTop UL approved (UL94-V0) Type12/IP55 non-metallic cable gland or non-rigid conduit I/P & O/P Power Centre Knockout Terminal Cover Knockout Size 1 PG13.5 / M20 PG13.5 / M20 PG9 / M16 Size 2 PG16 / M25 PG13.5 / M20 PG9 / M16 www.invertek.co.uk... -
Page 34: Dimensions And Mounting
To access the connection terminals, the drive front cover needs to be removed as shown below. 11.6. Control Terminal Wiring – None Switched Version Wiring configuration and terminal connections for the none switched IP55 version are identical to those of the IP20 version, as shown in section 4.7 on page 11. www.invertek.co.uk... -
Page 35: Ip55 / Nema 12K Switched Version - Wiring Diagram For In-Built Switches
Hand – Speed reference from Pot Run in Hand Stop Run in Auto Auto – Speed Reference from Modbus Hand – Speed reference from Preset Speed 1 Run in Hand Stop Run in Auto Auto – Speed Reference from Modbus www.invertek.co.uk... - Page 36 Check drive rating information on page 27 Motor Connections Check for Star or Delta (see page 10) Motor Nameplate Details Enter the motor rated voltage(V) in P1-07 Enter the motor rated current (A) in P1-08 Enter the motor rated frequency (Hz) in P1-09 www.invertek.co.uk...
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