Table of Contents
Related Manuals for HIOS HP-100
Summary of Contents for HIOS HP-100
- Page 1 Digital Torque Meter HP-100 / HP-10 Operation Manual DIGITAL TORQUE METER UNIT N ・ m N ・ m MADE IN JAPAN PEAK Sensor module MODE Max torque 10.00N・m Total PASS PASS POWER RESET...
-
Page 2: Table Of Contents
Torque Meter Tool Screens Setting the Fidaptor Sending Measurement Data Measuring Range of Main Unit and Fidaptor Saving Measurement Data Changing Shaft and Spring (HP-100) About Send/Receive Data Turn on the Power Communication Setting Parameters About Send/Receive Command Names and Functions of Components... -
Page 3: Important Safety Instructions
Please note that HIOS is not liable for any damages caused as a result of negligence of such warnings, cautions and important notes while using, improper usage, or repair or alternation of the device by other than HIOS or a third party specified by HIOS. - Page 4 while to adjust it to the ambient temperature and Other Note humidity before use. Electrical noise can cause the device to malfunction. When the room is quickly heated The product that you have purchased contains a When the device is moved from a place with low rechargeable battery.
- Page 5 If you encounter any operational problems, refer to "Troubleshooting." If this does not solve the problem, or if you think an inspection is necessary, contact your dealer or HIOS. Be sure to turn off the power and unplug the power cord from the outlet before cleaning the device.
-
Page 6: Checking Supplied Accessories
HP-10 Bit drive: For H5 (or HEX) 0.5-3 N ・ m 0.15-0.6 N ・ m Bit drive: For H4 (or HEX) Manual Only for HP-100 (HIOS Bit Drive Type) Grease Threaded Shafts Fidaptor Spring 5 mm 6.35mm 0.15-0.6 N ・ m... -
Page 7: Installation
Installation Fixing the Device Fix the device if necessary. Secure the brim with the L-shaped angle and fix it with the fixing handle. ▶ Connecting to the Power Supply Connect the USB cable to the device and the AC adapter. ▶... -
Page 8: Setting The Fidaptor
Make sure that the torque to be measured is within the measurement range of the device or Fidaptor. Make sure that the Fidaptor is loosened to the limit line. ■ Measuring Range of Main Unit and Fidaptor N ・ m HP-100 HP-10 Main unit TF4SG-Z Fidaptor TF4S-Z... -
Page 9: Changing Shaft And Spring (Hp-100)
■ Changing Shaft and Spring (HP-100) If the Bit drive of the screwdriver doesn’t match with the Fidaptor, or if you want to measure a different torque range, replace it with the bundled shaft or spring. Turn the shaft counterclockwise. -
Page 10: Names And Functions Of Components
Names and Functions of Components Main Unit and Operation Panel ❶ ❷ ❸ ❹ USB/Power RS232C Micro-B S Reset DIGITAL TORQUE METER UNIT N ・ m MADE IN JAPAN Sensor module MODE Max torque 10.00N・m ❺ PASS ❾ POWER RESET ❽... - Page 11 ❺ Socket Set the Fidaptor and attachments of items to be measured. ❻ Fixing handle Secures the device to the L-shaped angle. ❼ buttons Changes the setting value. ❽ buttons If this button is pressed while setting pass/fail judgment values, the cursor moves left and right. POWER ❾...
-
Page 12: Display
Display The display shows not only the measured values but also the torque waveform and pass/fail judgment settings. You can also view information such as battery level and communication status on the display. ❶ ❷ N ・ m ❽ PASS ❼... - Page 13 Rotation direction Displays the direction in which the measurement joint is turned. CW: Clockwise CCW: Counterclockwise Measurement torque The measured torque is displayed. In PEAK/TR1 mode, the peak torque is displayed. In TR2 mode, the load applied to the detector is displayed. Cumulative torque Cumulative torque from the start of measurement to the present is displayed.
-
Page 14: Auto Power Off Mode
■ Auto Power Off Mode The screen saver starts automatically after a certain period of inactivity. In addition, after a certain time has passed since the screen saver was activated, the device enters the auto power off mode, which automatically turns off the power. The screen saver is a function that adjusts the brightness of the display to prevent its damage such as partial burn-in or deterioration, and to reduce power consumption. -
Page 15: Basic Operation Of The Device
Basic Operation of the Device Here is how to measure the torque of a clutch type electric screwdriver using Fidaptor. Set the Fidaptor. ● ▶ "Setting the Fidaptor" (P. 08) Press , if required. ● UNIT ▶ "Switching the Unit" (P. 23) Press , if required. -
Page 16: Switching The Measurement Mode
The measurement value, waveform, and pass/fail judgment results are shown on the display. The pass/fail judgment function is disabled in TR2 mode. When auto reset mode is enabled, the display is reset after the set time has elapsed. Loosen the Fidaptor. -
Page 17: Tr2 Mode
N ・ m N ・ m ▶ PASS Displays the maximum torque value during measurement. Displays the result whether the maximum torque value during measurement is within the pass/fail judgment threshold. If a load that is less than the measurement range is detected, the measurement is automatically terminated. - Page 18 Press MODE Press until <PEAK> appears on the display. Use the electric screwdriver until the measurement is complete. Clockwise When the measurement is complete, it is judged whether the peak value is within the threshold. ▶ N ・ m N ・...
-
Page 19: Using Other Measuring Joints
Using Other Measuring Joints In addition to the clutch-type electric screwdriver, this device can also measure the torque of various tools. Please prepare an adapter, conversion socket, or other attachment that fits into the device's socket. If you want to fix the measurement joint, use the set screw holes on the side of the socket. 20.0 +0.04 -0.02... -
Page 20: Various Settings
Various Settings Use different settings as needed. POWER If you want to cancel during setting, press the button. RESET Auto Reset You can automatically clear the measurement result displayed or send the data at a specified time without POWER pressing the button. -
Page 21: Setting Pass/Fail Judgment
The item flashes to enter the setting mode. Press to move the cursor to the volume icon. N ・ m PASS Press to change the setting. : With sound : Mute Press and hold The settings are complete. N ・... -
Page 22: Widen The Acceptable Range Of Pass/Fail
+: Clockwise –: Counterclockwise N ・ m Press to move the cursor. PASS Press to change the lower threshold. This cannot be set to a value greater than the upper limit. N ・ m Press to move to the upper threshold. PASS ... -
Page 23: Switching The Unit
Press to move the cursor to the judgment acceptable item N ・ m setting field. PASS Press to change the setting. Select from 00%, 0.5%, 10%, 15% or 20%. The value with the coefficient added is displayed. Press and hold ... -
Page 24: Outputting Measurement Data
Outputting Measurement Data The measured data can be output to a PC, and the data can be collected and accumulated by application. You can also output the collected data to a CSV file. Contact your distributor for application details. Torque Meter Tool Operating Environment The system requirements for using the torque meter tool are as follows: ... -
Page 25: Windows
Select HIOS-TQ:XXXXXX. ▶ ■ Windows 11 [Start] ▶ [Setting] ▶ [Bluetooth & devices] ▶ Turn on [Bluetooth]. [Add a device] ▶ [Bluetooth] ▶ Select the device ▶ Click [Finish]. ▶ ▶ Connecting Using USB or RS-232C (Optional) Use the supplied USB cable or RS-232C to connect to a PC. -
Page 26: Torque Meter Tool Screens
Connect the cable to PC. For the RS-232C, connect to the 232C port. ▶ Check the COM port. Right-click the [Start] button [Device Manager] [Ports (COM and LPT)] and check the connected ▶ ▶ serial port. Torque Meter Tool Screens This section describes the main screens of the torque meter tool. -
Page 27: Sending Measurement Data
❸ Sampling Enter a coefficient to thin out the received measurement data items to be displayed. When set to <1/1>, the data items are not thinned out. The data itself, such as CSV storage, is not affected. ❹ Clear Clears the data in the received data field. ❺... -
Page 28: Saving Measurement Data
Send measurement data from the device. The measurement data is displayed in the received data field. ▶ Saving Measurement Data Select [File] ▶ [Save Measurement Data]. Name and save a file in a location of your choice. ... -
Page 29: About Send/Receive Data
About Send/Receive Data When using general serial communication tools, PLC, etc., refer to the following setting items. ■ Communication Setting Parameters Item Communication parameter Baud rate 115,200 bps Data length 8 bit Stop bit 1 bit Parity None CTS/RTS control None Format ASCII... - Page 30 If you are connecting with a USB, you can check the device’s Bluetooth name. Send command Description Acquires Bluetooth name MD:GET BT NAME BT NAME=HIOS-TQ:XXXXXX When measuring This section explains messages shown when sending measurement data. Message Description Torque value transmitted from the device ...
- Page 31 Message Description UNIT=Xx,(XXX:X,XXX:X) Changes units Set Value=XX.XX,XXX.XX Switches the measurement mode Mode=XXXX PEAK, TR1, TR2 Set Value=XX.XX,XXX.XX Changes pass/fail judgment Changes auto reset setting Reset Type=XX MR, AR1, AR2, AR3 Changes the acceptable pass/fail judgment range Error Rate=XX ...
- Page 32 Send command Description Changes buzzer sound setting SET Buzzer=XX OFF, ON ❷ After the command is sent, a reaction message is sent from the device. Message Description UNIT=Xx,(XXX:X,XXX:X) Mode=XXXX Set Value=X.XX,X.XX Device setting items Reset Type=XX Error Rate=XX Buzzer=XX The following message is sent when the device is turned off.
-
Page 33: Maintenance
Calibration values may vary due to usage conditions, aging of the product, etc. To maintain the measurement accuracy of the device, check the accuracy periodically (by calibration or checking and adjustment as required). Contact your dealer or HIOS for more information. When not used for a long time Keep the device charged at about 50%. -
Page 34: Periodic Replacement Of The Fidaptor
Turn the shaft counterclockwise. When the device comes off the mount, tilt the shaft to remove it. ▶ Apply grease. Apply grease to Check whether the threaded shaft is bent or any foreign matter is adhered to it, and check whether the thread is worn. -
Page 35: Part Replacement Of The Soft Joint (Optional)
Part Replacement of the Soft Joint (Optional) In this section, part replacement and maintenance of TFSJ-006N-HEX and TFSJ-006N are explained. Remove the fixing screw and take out the shaft. For TFSJ-006N, in the same way, remove the fixing screw and take out the bolt. ▶... -
Page 36: Replacement Part Sets For The Soft Joints
When you replace with the new shaft, grease the screw thread. ■ Replacement Part Sets for the Soft Joints Compositions of the small parts of the soft joints are as follows: For TFSJ-006N (No. TFSJ-PARTSET) ・ M8 Hexagonal Socket Head Bolt ・... -
Page 37: Troubleshooting
Troubleshooting If a problem occurs, refer to this chapter for troubleshooting before contacting your dealer or HIOS. If the problem persists, please contact your dealer or HIOS. Nothing is shown on the display. The device may not have been used for a long time or the battery may not be charged. Charge the →... -
Page 38: After-Sales Service
After-sales Service Please direct questions about customer services to HIOS Inc. or your HIOS dealer. Repair, Replacement, Calibration, and Inspection We cannot return the items you sent with the after-sales service request. Remove the items (seals, etc.) that you installed after purchase before sending. -
Page 39: Specifications
Specifications The device is subject to change and improvement without prior notice. We appreciate your understanding in advance. Model name HP-100 HP-10 Measurement range 0.15-10.00 0.015-1.000 ・ 15-1000 1.5-100.0 ・ ・ 1.5-90.0 0.15-9.00 1.5-100.0 0.15-10.00 ・ Minimum display 10digit* Measurement direction... - Page 40 Our accuracy is F.S. (full scale). If the product accuracy is ±0.5%, ±0.5% of the maximum torque is applied to the lower torque. Torque value Tolerance range of ±0.5% F.S. Weight Individual reference torque values Weight HP-100 Measurement torque — — 0.98±0.05 1.96±0.05 3.92±0.05 9.81±0.05 HP-10 Measurement torque 0.098±0.005...
- Page 41 Microsoft and Windows are trademarks or registered trademarks of Microsoft Corporation in the United States and other countries. The Bluetooth® wordmark and logo are trademarks owned by Bluetooth SIG, Inc., and HIOS Inc. is licensed to use these trademarks. ...
- Page 44 HIOS Inc. ET-C006 24A www.hios.com 1-35-1 Oshiage, Sumida-ku Tokyo, Japan 131-0045...
Need help?
Do you have a question about the HP-100 and is the answer not in the manual?
Questions and answers