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Pro-Cut X19 Technical Manual

Cordless 48 v bench lathe
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Summary of Contents for Pro-Cut X19

  • Page 3: Technical Manual

    48v DC ROTOR MATCHING SYSTEM TECHNICAL MANUAL P · 800.543.6618 F · 603.298.8404 info@procutusa.com www.procutusa.com...

  • Page 4: Table Of Contents

    Machining Mode from Home Screen List of Standard Accessories Set-up Mode Pro-Cut International is dedicated to providing our customers with the most advanced, precise, Acceptance from Carrier Statistics Mode and profitable tools for brake repair. We have worked with, learned from and solved problems...

  • Page 5: Limited Warranty

    This warranty extends to the original owner of the equipment. Pro-Cut International warranties this equip- You have just purchased what we feel is the finest on-car brake lathe in the world. Your Pro-Cut X19 is a high ment against defects in materials or workmanship as follows.

  • Page 6: Lathe Overview / Components

    Lathe Overview COMPONENTS Compensation Adjust Button Cutting Head Spindle Speed Select Knob Microswitch 48v DC Motor Disc Lock Lever Emergency Stop Battery Monitor Spindle Start/Stop Feed Clutch (Obscured) Adjustment Solenoid Battery Charging Unit Belt Cover Chip Tray LED Task Lamp Draw Bar Knob PG / 800.543.6618...

  • Page 7: Specifications

    400mm, and width of friction face larger than 90mm. Please 1 37-740 T-8 Flag Wrench contact Pro-Cut or your local Pro-Cut Rep for details if doing larger vehicles. 1 50-376 Way Oil...

  • Page 8: Acceptance From Transportation Carrier

    Carefully inspect all items received in this shipment. If there is damage or evidence of mishandling in transit, determine the extent of damage and notify the transit company as well as Pro-Cut or your local Pro-Cut rep immediately. Although we Read all instructions.

  • Page 9: Safety Instructions

    Adequate ventilation should be provided when working on operating internal combustion engines. SPECIAL PRECAUTIONS: The Pro-Cut X19 brake lathe was designed to machine the portions of the brake disc that come in contact with the friction material. When used according to the instructions herein, this lathe will perform satisfactorily Keep hair, loose clothing, fingers, and all parts of body away from moving parts.
  • Page 10 SAFETY INSTRUCTIONS (continued) SAFETY INSTRUCTIONS (continued) HAND SAFETY: Keep hands away from moving parts when the machine is under power. Never clear chips or debris when USE PROPER EXTENSION CORD: Use only 3-wire extension cords that have 3-prong grounding plugs and 3-pole recep- the machine is under power and never use your hands to clear the chips.
  • Page 11 MISUSE: Do not use the machine for other than its intended use. If used for other purposes, Pro-Cut International, LLC, disclaims any expressed or implied warranty, and holds itself harmless for any injury or loss that may result.

  • Page 12: Vehicle Preparation

    CV joints using the yellow S-hooks provided (37-034). Be sure to remove all wheels that may turn when the lathe is turned on. 4. Use Pro-Cut part number 37-996 or 37-997 wheel hub cleaning kit, or other suitable wheel hub cleaning tool to remove rust Download the APP or debris.

  • Page 13: Lathe Preparation

    Before mounting the lathe, check the cutting tips and make sure they are ready for use. The cutting tips are one of the most critical components of the machine. It is vital that they are Pro-Cut brand tips in good condition and properly 778).

  • Page 14: Machining Rotors

    If the three steps are followed properly Move the cutting head out with the clutch so that the tips will not strike the rotor as you mount on each brake job, the Pro-Cut X19 will operate accurately and efficiently. Scan the lathe.
  • Page 15 C2 / COMPENSATE FOR LATERAL Run-out (Continued) sures the resulting machined rotor will have minimal run-out after cutting. The PFM X19 Rotor Matching System has been calibrated to reduce run-out to less than 0.001” [25.4 micron] or less as measured on the rotor face.
  • Page 16 MACHINING ROTORS MACHINING ROTORS C3 / CUT: MAKE THE CUT C3 / CUT (Continued) With the motor running, loosen the forward lock lever on the cutting head to allow cutting depth adjustment. The exceptions to this rule would be extremely large and thick rotors such as on a Medium Duty truck, or very thin solid rotors such as on the rear of a small car.
  • Page 17 MACHINING ROTORS MACHINING ROTORS C3 / CUT (CONTINUED) MACHINING THE OPPOSITE SIDE Once cut depth is set, tool arms are locked down, chip deflector is secure, and draw bar tightness is double checked, Loosen the trolley disc lock lever and rotate the machine into the upside-down position. you may turn the motor back on.

  • Page 18: Vehicle Reassembly

    Be sure to torque all lug nuts to manufacturer's specification with a torque ness to ensure that it is above “machine to” specification. You may compare to factory specifications in the Pro-Cut wrench or other calibrated tool. Excess or uneven torque can deflect the ro- Brake Spec Guide provided, or other reliable certified source.

  • Page 19: Machine Care

    The Pro-Cut lathe is simple and rugged. With just a few maintenance tips you can ensure a long and profitable life for your Check the slide plate for lateral play. Lateral play often causes ridges and machining grooves when a rotor is resurfaced. To machine.

  • Page 20: Troubleshooting Assuring A Smooth Finish

    The cutting tips must be right-side up. Dots or ridges face up. The cutting tips should not have chips or dings Pro-Cut lathe is designed to give you a superior surface finish on any rotor as long as proper maintenance in the surface of the points.

  • Page 21: Machining Mode From Home Screen

    SET-UP MODE SPINDLE MOTOR MUST BE OFF MACHINING MODE FROM HOME SCREEN Lathe Control Spindle Motor Panel ON/OFF Set-up Mode: · Long Press > 3 seconds to enter set-up mode. · Rotate to scroll through options and toggle between choices within an option. EMERGENCY STOP ·...

  • Page 22: Statistics Mode

    Test the resistance of the slide plate by turning the clutch knob. There should Detail of the 50-1690 Slide Plate not be any sideward movement or looseness in the slide plate but it should travel smoothly along the ways. Lube the 60° ways with Pro-Cut 50-376 way oil. PG / 800.543.6618 WWW.PROCUTUSA.COM...
  • Page 23 PG / 800.543.6618 WWW.PROCUTUSA.COM PG /...

  • Page 24: Calibration Procedure

    Worn shocks can impact compensation. CALIBRATION PROCEDURE The Pro-Cut PFM X19 Rotor Matching System is calibrated with an acceptance number from the factory. Normally, this will never need to be changed. Please call Pro-Cut Service Department before attempting calibration procedure to confirm that this is the problem.

  • Page 25: Adapters

    ADAPTERS COMMON ADAPTER PACKAGES (See Adapter Accessory sheet for complete adapter options) 50-687 50-688 50-693 50-946 50-694 50-683 50-935 50-681 4-HOLE ADAPTER 5-HOLE ADAPTER 5-LUG ADAPTER - LARGE LIGHT DUTY 6 LUG ADAPTER TOYOTA SPECIALTY & ALTERNATE TALL HUB TRUCK ADAPTER 3/4 TON TRUCK ADAPTER/COMMON DUAL WHEEL TRUCK Fits most 4-lug vehicles.
  • Page 26 50-2195 ITEM PART QTY. NUMBER 28 31 27 50-2047 50-867 50-2048 50-2029 37-038 50-2019 50-2300 50-2030 50-2073.1 37-304 ITEM PART 37-305 QTY. ITEM PART NUMBER 50-2072.1 QTY. NUMBER 37-064 50-2201 50-2071 35-811 50-883 50-2076 37-274 50-2016 37-2212 50-2074 50-2400 50-2390 50-2075 50-1804 37-485...
  • Page 27 50-2370 ITEM PART QTY. NUMBER 50-2371 50-2345 35-339 36-114 Not Shown: 50-1604 25' AC Cord NEMA 5-15 / IEC C13 10/13/2022 Tool tray shown for assembly information only. Not included. PG / 800.543.6618 WWW.PROCUTUSA.COM PG /...
  • Page 28 50-1690 50-2330 ITEM PART ITEM PART QTY. NUMBER QTY. NUMBER 50-2331 50-1651 50-2333 37-056 50-1332 50-016 50-1322 50-1668 35-291 Note 37-057 orientation 50-1324 of disc 35-927 50-1323 springs 50-018 50-1325 35-926 50-1335 50-1336 50-021 50-1339 10 50-1342 37-1335 11 50-1667 50-252 12 50-1657 37-1331...
  • Page 29 50-2470 50-2480 ITEM PART QTY. NUMBER 50-2331 ITEM 50-2333 PART NUMBER QTY. 50-1332 50-2331 50-1322 Note 50-2333 35-291 orientation 50-1332 Note 50-1324 of disc orientation 50-1333 50-1323 springs of disc 50-1325 50-1334 springs 50-1335 50-1335 50-1336 50-1336 50-1339 50-1339 37-1335 37-1335 50-252 50-252...

  • Page 30: System & Error Messages

    (common if you stop mid-cut and do not move indicate a mechanical issue and you should the inserts back out by adjusting depth or feed call Pro-Cut for troubleshooting and service. crank). 800-543-6618 (USA) +1-603-298-5200 (Int.) Press start/stop button to attempt spindle re- E-Stop button is down and user has pressed None - clears automatically.
  • Page 31 SYSTEM & ERROR MESSAGES SYSTEM & ERROR MESSAGES DISPLAY TEXT CAUSE CORRECTIVE ACTION TYPE / DESCRIPTION CAUSE CORRECTIVE ACTION TYPE / DESCRIPTION DISPLAY TEXT For DC motor equipped lathes, the voltage Ensure adequate AC supply voltage. Check cable connections to hall sensor mount- measured from AC/DC power supply is below Decrease cut feed rate.
  • Page 32 SYSTEM & ERROR MESSAGES NOTES CAUSE CORRECTIVE ACTION TYPE / DESCRIPTION DISPLAY TEXT This is a general fault message indicating one Power cycle lathe and/or replace Tcm. or more of: - Tcm internal memory fault. tcm / fault / call / - No microphone signal detected.

  • Page 33: Maintenance Schedule

    MAINTENANCE SCHEDULE MAINTENANCE SCHEDULE DATE DATE NOTES DRO READINGS NOTES DRO READINGS MONTH / DAY / YEAR | HOURS | TOTAL DISCS | AVG COMP | MONTH / DAY / YEAR | HOURS | TOTAL DISCS | AVG COMP | PG / 800.543.6618 WWW.PROCUTUSA.COM...
  • Page 34 PRINTED WITH PRIDE IN THE U.S.A. 50-893 Pro-Cut International, LLC 10 Technology Drive #4 West Lebanon, NH 03784 P. 800.543.6618 / 603.298.5200 Global inquiries please see: F. 603.298.8404 R10/2023 © PRO-CUT INTERNATIONAL, LLC www.procutusa.com E. info@procutusa.com...

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