Lincoln Electric SPEEDTEC 320CP Service Manual
Lincoln Electric SPEEDTEC 320CP Service Manual

Lincoln Electric SPEEDTEC 320CP Service Manual

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SVM 3075
Rev.00 11-2018
®
SPEEDTEC
320CP
For use with machines having code numbers: 50393
LINCOLN ELECTRIC EUROPE
www.lincolnelectric.eu

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  • Page 1 SVM 3075 Rev.00 11-2018 ® SPEEDTEC 320CP For use with machines having code numbers: 50393 LINCOLN ELECTRIC EUROPE www.lincolnelectric.eu...
  • Page 2: Table Of Contents

    INDEX OF CONTENTS TECHNICAL SPECIFICATIONS ............................3 MAINTENANCE................................20 INPUT DC BUS CAPACITORS DISCHARGE PROCEDURE ..................20 MAJOR COMPONENTS LOCATION ..........................21 AUXILIARY POWER SUPPLY BOARD ........................... 22 CYCLE BOARD CONNECTORS ............................. 23 CYCLE BOARD RELAYS ..............................24 CYCLE BOARD LEDS ..............................25 CYCLE BOARD VOLTAGE TESTS ..........................
  • Page 3: Technical Specifications

    (K14168-1) Technical Specifications Primary side Primary power supply 400V +/- 20% Primary power supply frequency 50/60Hz Effective primary consumption 12 A Maximum primary consumption 18,7 A Fuse primary 16 A Gg Maximum apparent power 13,1 KVA Maximum active power 12,1 KW Active power in standby (IDLE) 26 W Efficiency at maximum current...
  • Page 4: Installation And Operator Instructions

    General description • This machine has a protection rating of IP23. Keep it dry when possible and do not place it on wet ground or SPEEDTEC 320CP is a manual welding set that in puddles. enables the following: Locate the machine away from radio controlled •...
  • Page 5 Input voltages is 3x400V 50/60Hz. For more information Wire speed can be adjusted with the button on front panel. about input supply refer to the technical specification section of this manual and to the rating plate of the To full the gas line or adjust the gas flow. Push the gas machine.
  • Page 6 Instructions for use Front panel functions Left display: Voltage, Right display: Current/ wire speed /wire thickness Display for selection of welding mode Selector button for welding mode Selector switch for welding process Measurement indicator of displayed values (pre-welding, welding and post-welding data) Led indicator for program mode Encoder voltage setup and navigation...
  • Page 7 Calibrate the power source Manual mode This is the disengaged mode of the welding Step 1: Turn the wire diameter switch to machine. Adjustable parameters for it are wire speed, arc voltage and fine setting. position and press the to access the COnFIG In this mode, only the wire speed value is displayed.
  • Page 8 List of accessible parameters in COnFIG menu Left display Right display Step Default Description Configuration of the Water Cooling Unit. 3 possible states : -On : Forced on, watercooler is always activated -OFF : Forced off, watercooler is always deactivated On -;OFF –...
  • Page 9 Program management SPEEDTEC 320 CP allows creating, storing and modifying up to 99 welding programs directly on front panel from program 01 to program 99. This function is activated by moving parameter PGM from no to YES in COnFIG menu. P00 is the working program in any state.
  • Page 10: Output Connections

    Work must be performed using a plastic tip to avoid recommended to contact the nearest technical service damage to the insulation of the windings. center or Lincoln Electric. Maintenance or repairs At each start-up of the welding unit and prior to calling performed...
  • Page 11 ON. The fan will continue to run whenever the machine is welding. If the machine doesn’t weld for more than five minutes, the fan will turn OFF. D: Water Cooler Connection SPEEDTEC 320CP work with water cooler...
  • Page 12: Presentation Of Welding Processes

    By increasing the wire feed speed, the SA mode enters seamlessly into SSA mode, while preventing the globular mode. Thanks to its quick arc control and using appropriate programming, SPEEDTEC 320CP can artificially extend the Short Arc range to higher currents, in the range of the speed short arc.
  • Page 13 Reduced smoke emissions compared with customary methods and even-speed short-arc (up to 50% less); Pulsed SPEEDTEC 320CP programs for stainless steel eliminate the small spatter that may occur on thin sheets at very low wire feed speeds. These "balls" are caused by slight spraying of the metal at the time of droplet detachment.
  • Page 14: Advanced Welding Cycle

    Advanced welding cycle Step cycle 2S Pressing the trigger activates wire feed and pre-gas and turns on the welding current.. Releasing the trigger causes the welding to stop. The Hot Start cycle is validated by the tHS OFF parameter in the general Cycle submenu of the .
  • Page 15 Spot cycle (…) Pressing the trigger activates wire feed and pre-gas and turns on the welding current. Releasing the trigger causes the welding to stop. Adjustment of the Hot Start, down-slope and sequencer settings is disabled. At the end of the spot time-delay, welding stops.
  • Page 16 In Smooth mode (short arc), lowering the fine-tune setting enables achieving a more dynamic transfer mode and the possibility of welding while reducing the energy carried to the weld pool by shortening the arc length. A higher fine-tune setting causes an increase in arc length. A more dynamic arc facilitates welding in all positions, but has the disadvantage of causing more spatters.
  • Page 17 PULSE 0.6 mm 0.8 mm 1 mm 1.2 mm Steel CrNi AlSi AlMg 3,5 AlMg4,5 Mn AlMg5 Cupro SI Cupro Alu SD 200 SD 400 NOTE: For any other synergies, please contact our agency. WIRE’S PART GAZ TABLE Description on power Description on Designation source...
  • Page 18: Troubleshooting Procedure

    Troubleshooting procedure Servicing of electrical equipment must be performed by qualified personnel only. GENERATOR IS ON WHILE THE FRONT PANEL IS OFF CHECK THE MAINS SUPPLY (TO EACH PHASE) Power supply CAUSES SOLUTIONS DISPLAY OF THE MESSAGE E01-ond THE MAXIMUM STRIKING CURRENT OF THE PRESS THE OK BUTTON TO CLEAR THE FAULT.
  • Page 19 Turn selector to unlock, after call customer service if always HMI selector PROCESS-DIAMETER-METAL-GAS in default default DISPLAY OF THE MESSAGE StE PUL Inverter not well recognized Call Customer Service DISPLAY OF THE MESSAGE I-A-MAHX Maximum current of power source reached Decrease wire speed or arc voltage DISPLAY OF THE MESSAGE bPX-on Message indicating that...
  • Page 20: Maintenance

    MAINTENANCE WARNING INPUT DC BUS CAPACITORS DISCHARGE PROCEDURE ® Remove input power to Speedtec 320CP Remove the cover following the instruction available in ELECTRIC SHOCK can kill this Service manual. Obtain a high resistance and high wattage resistor ( 25- Have an electrician install and service this equipment 1000 ohms and 25 watts minimum ).
  • Page 21: Major Components Location

    MAJOR COMPONENTS LOCATION ® SPEEDTEC 320CP Power Transformer Mains switch Secondary Board Filter Board Power Board Gas Solenoid 10. Fans Auxiliary Transformer 11. Wire Drive Auxiliary Power Supply Board 12. Control Board Cycle Board 13. Current sensor...
  • Page 22: Auxiliary Power Supply Board

    AUXILIARY POWER SUPPLY BOARD LD1_ ON = uP supplied Pin # Description Value Notes Primary supply of Auxiliary 400Vac +/- 10% Always when machine is ON transformer Power supply to PCB from 400Vac +/- 10% Always when machine is ON input Filter Power supply from Aux.
  • Page 23: Cycle Board Connectors

    CYCLE BOARD CONNECTORS...
  • Page 24: Cycle Board Relays

    CYCLE BOARD RELAYS...
  • Page 25: Cycle Board Leds

    CYCLE BOARD LEDS...
  • Page 26: Cycle Board Voltage Tests

    CYCLE BOARD VOLTAGE TESTS Pin # Description Value Notes Gas solenoid power supply +24Vdc +/- 10% Always when trigger is pressed 1 m/min = 2,2 Vdc when trigger is pressed and linked to Motor power supply 10 m/min = 16,5Vdc the set-up of WFS Current sensor power supply +15Vdc +/- 10%...
  • Page 27: Power Board Leds

    POWER BOARD LEDS L2,L3,L4,L5 are ON in MMA, LIFT TIG or MIG when output is enabled always ON when machine is supplied...
  • Page 28: Power Voltage Test

    POWER VOLTAGE TEST Connect the insulated voltage probe between terminal J3 (CH1) and J4 (CH1) • of the “primary board” and current probe on primary transformer cable (CH2). Turn the main switch ON . • Set-up the power source on MMA and confirm by OK. •...
  • Page 29: Display Error Messages

    DISPLAY ERROR MESSAGES...
  • Page 30: Display Error Messages (Continue)

    DISPLAY ERROR MESSAGES (continue)
  • Page 31: Display Error Messages (Continue)

    DISPLAY ERROR MESSAGES (continue)
  • Page 32: Calibration

    CALIBRATION WHEN IT’S NECESSARY TO CARRY OUT A CALIBRATION : At first start-up of the machine • After harness’s replacement (Length) torch ground cable • After cycle board’s replacement • After a reset of factory parameters • Before using a synergy with negative polarity •...
  • Page 33: Retest After Repair

    Should a machine under test be rejected for any reason requiring the removal of any mechanical part that could affect the machine’s electrical characteristics, or if any electrical components are repaired or replaced, the machine must be retested. Machine input and output SPEEDTEC 320CP Input Voltage Input Current Rated Output...
  • Page 34: Electrical Schematics

    ELECTRICAL SCHEMATICS Block Diagram Not present in Lincoln version...
  • Page 35: Note

    NOTE...

This manual is also suitable for:

50393

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