Sunrise Medical Quickie Groove Service And Maintenance Manual
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Sunrise Medical Quickie Groove Service And Maintenance Manual

Sunrise Medical Quickie Groove Service And Maintenance Manual

R-net control system
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Service and Maintenance
for Powerchairs
Technical Manual
Groove With R-net Control System
1
TM_Groove_R-net_EN_EU_rev1.0_05_08_09

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Summary of Contents for Sunrise Medical Quickie Groove

  • Page 1 Service and Maintenance for Powerchairs Technical Manual Groove With R-net Control System TM_Groove_R-net_EN_EU_rev1.0_05_08_09...

  • Page 3: Product Information

    It is possible to set up a control system so that it is unsuitable for some users or even some vehicles. For all of the above reasons it is important that you contact Sunrise Medical if you have the slightest doubts or if you need any advice on programming.

  • Page 5: Warranty Overview

    WARRANTY OVERVIEW WARRANTY CONDITIONS YOUR STATUTORY RIgHTS ARe NOT AFFeCTeD. The repair or replacement will be carried out by an authorised Sunrise Medical dealer/service agent. To apply the warranty conditions, should your wheelchair require attention under these arrangements, notify the designated Sunrise Medical service agent immediately giving full information about the nature of the difficulty.

  • Page 7: Table Of Contents

    TABLE OF CONTENTS CHAPTeR SUbjeCT PAge CHAPTER 1 Health & Safety 1:1-1:2 CHAPTER 2 Tool box CHAPTER 3 Service & Inspection CHAPTER 4 Adjustments & Settings Technical Specifications Seat Interface Torque Matrix Service Information CHAPTER 5 R-Net Modules Rehab Synchrodrive module 5:1-5:3 Synchrodrive Encoder Power Module...

  • Page 9: Health And Safety

    CHAPTER 1 HEALTH & SAFETY Sunrise Training and Education Programmes Health & Safety bATTeRIeS gOOD WORkINg PRACTICe Whilst working on powered mobility products, it is All work carried out on batteries or battery boxes should essential to observe good working practice. demand a degree of extra caution.

  • Page 10: Battery Chargers

    The wheelchair user must comply with all wheelchair a result of a sudden braking action, it is imperative safety warnings. Sunrise Medical accepts no liability for that a restraining device, such as a seat belt losses of any kind arising from failure to comply with this supplied with the wheelchair, is in use at all times condition.

  • Page 11: Tool Box

    CHAPTER 2 TOOL BOX Sunrise Training and Education Programmes Tool box TOOl bOx Metric socket set. The following list of tools will enable any task Metric hexagon wrenches, (Allen Keys). covered by this and other modules, to be carried out 3.5 - 8 mm flat screwdriver.

  • Page 13: Service & Inspection

    CHAPTER 3 SERVICE & INSPECTION Sunrise Training and Education Programmes Service & Inspection MODUleS SeATINg & POSITIONINg • Actuator Mode Select • Plug Connections and Leads • External Connections • Actuator Recognition • Check for Water/ Physical Damage • Actuator Function •...

  • Page 15: Adjustments And Settings

    CHAPTeR FOUR ADJUSTMENTS & SETTINGS Sunrise Training and Education Programmes Technical Specifications Description of test Chair feature/ configuration Results Dimensions of wheelchair ready for occupation Overall length including Standard footplate 1.17 - 1.21 m leg support and footrest & 70° hanger Overall length including Standard footplate 1.1 - 1.11 m...

  • Page 16: Seat Interface 4:2

    CHAPTER 4 ADJUSTMENTS & SETTINGS Sunrise Training and Education Programmes Seat Interface Hole HOle MODUle SeAT HeIgHT BALLE MODULE RWD 43.0cm BALLE MODULE FWD 44.5cm Build4me Only Build4me Only FILLER MODULE 43.0cm FILLER MODULE 44.5cm FILLER MODULE 46.0cm FILLER MODULE 47.5cm FILLER MODULE 49.0cm...

  • Page 17: Torque Matrix 4:3

    It is recommended that all mandatory safety procedures are strictly adhered to. No responsibility is accepted by Sunrise Medical for any consequence, directly or indirectly resulting from incorrect use of tools/equipment during any service procedure...

  • Page 18: Service Information 4:4

    It is recommended that all mandatory safety procedures are strictly adhered to. No responsibility is accepted by Sunrise Medical for any consequence, directly or indirectly resulting from incorrect use of tools/equipment or incorrect moving and handling techniques, during any service procedure pertaining to this or other Technical/ Workshop Manuals issued by Sunrise Medical.

  • Page 19: R-Net Modules Rehab

    CHAPTER 5 R-NET MODULES REHAB Sunrise Training and Education Programmes Synchrodrive module NOTE; Switch the control system OFF before removing any cables or modules. Lift the seat and secure with the seat stay. Lift the battery box cover off. Disconnect the RED power plugs. Disconnect the WHITE series connector.
  • Page 20 CHAPTER 5 R-NET MODULES REHAB Sunrise Training and Education Programmes Synchrodrive module The Synchrodrive module is mounted above the Disconnect all plugs to the Synchrodrive module. Power module. Mark the plugs to help refitting. Use a flat 10.0mm spanner to loosen the mounting Do the same to the other mounting bracket bolt.
  • Page 21 CHAPTER 5 R-NET MODULES REHAB Sunrise Training and Education Programmes Synchrodrive module MI / M2 PIN FUNCTION Supply +24v Encoder Ground Encoder A Encoder B...

  • Page 22: Synchrodrive Encoder 5:4

    CHAPTER 5 R-NET MODULES REHAB Sunrise Training and Education Programmes Synchrodrive encoder The Synchrodrive Encoders are mounted on the end Disconnect the smaller plugs from the of each motor assembley. Synchrodrive module. Use a 3.0mm Allen key to undo the 3 securing Carefully lift the encoder away from the motor screws on the encoder flange.

  • Page 23: Power Module 5:5-5:7

    CHAPTER 5 R-NET MODULES REHAB Sunrise Training and Education Programmes Power module NOTE; If a Synchrodrive module is fitted, remove it first using the process described previously in Chapter 5, Synchrodrive Module, frames 1 - 12. The power module is mounted on a bracket situated Disconnect all Power module plugs.

  • Page 24: On-Board Charger

    CHAPTER 5 R-NET MODULES REHAB Sunrise Training and Education Programmes elPM90 Power Module EL90 Power Module MOTOR 2 MOTOR 1 BATTERY Brake + Brake - Brake + Brake - Motor + Motor - Motor + Motor - Circuit Breaker *Assumes no Motor Swap programming has been undertaken Joystick Actual Motor +...
  • Page 25 CHAPTER 5 R-NET MODULES REHAB Sunrise Training and Education Programmes PM120 Power Module PM120 Power Module MOTOR 2 MOTOR 1 BATTERY Brake + Brake - Brake + Brake - Motor + Motor - Motor + Motor - Circuit Breaker *Assumes no Motor Swap programming has been undertaken Joystick Actual Motor +...

  • Page 26: Joystick Module (Jsm) 5:8

    CHAPTER 5 R-NET MODULES REHAB Sunrise Training and Education Programmes joystick Module (jSM) Carefully cut the tie wrap closest to the JSM. Disconnect the Bus Cable. Undo the Armrest securing knob. Cut any remaining tie wraps & remove the Armrest. The Joystick Module.

  • Page 27: Omni Module 5:9-5:10

    CHAPTER 5 R-NET MODULES REHAB Sunrise Training and Education Programmes Omni Module Disconnect the Bus Cable. Cut the 2 tie wraps noting their positions for use when refitting. Use a 3.0mm Allen key to undo the 2 securing Lift the Omni module off the bracket. studs.
  • Page 28 CHAPTER 5 R-NET MODULES REHAB Sunrise Training and Education Programmes Omni Module User Jack 2 User Jack 1 Port 2, D-Type Port 1, D-Type On/Off Input Sip & Puff Port OMNI 9 WAY D-TYPe Analog Function Digital Function Joystick Speed Forward Joystick Direction Reverse...

  • Page 29: Intelligent Seating (& Lights) Module (Islm) 5:11-5:14

    CHAPTER 5 R-NET MODULES REHAB Sunrise Training and Education Programmes Intelligent Seating (& lights) Module (ISlM) or (ISM) NOTE; The ISLM is shown in the process below, but the ISM has an identical type casing without the lighting functions. The process below is appropriate to both. The ISLM or ISM is housed behind the Left hand Undo the 2 studs using a 3.0mm Allen key.
  • Page 30 CHAPTER 5 R-NET MODULES REHAB Sunrise Training and Education Programmes Intelligent Seating (& lights) Module (ISlM) or (ISM) Use a 3.0mm Allen key to undo the 2 studs on the Use an 8.0mm spanner to undo the 2 nuts on the lower right of the module.
  • Page 31 CHAPTER 5 R-NET MODULES REHAB Sunrise Training and Education Programmes Intelligent Seating (& lights) Module (ISlM) or (ISM) Lift the backing plate off the module taking care not Make a note of the connections before to lose the 2 studs and 2 plastic spacers. disconnecting the plugs.
  • Page 32 CHAPTER 5 R-NET MODULES REHAB Sunrise Training and Education Programmes Intelligent Seating (& lights) Module (ISlM) or (ISM) NOTE; The Lighting Module for lights only applications, shares the same dimensions and appearance as the ISLM. Check the module serial number to confirm identity. Actuator Channels Actuator Seat...

  • Page 33: Wiring Hub 5:15

    CHAPTER 5 R-NET MODULES REHAB Sunrise Training and Education Programmes Wiring Hub NOTE; It is possible to connect multiple Wiring Hubs together by using a standard bus cable. It is also possible to use a Wiring Hub at any suitable place in the cable run. The Wiring Hub is usually housed behind the Left Undo the 2 studs using a 3.0mm Allen key.

  • Page 34: Input Output Module & Mouse Module 5:16-5:18

    CHAPTER 5 R-NET MODULES REHAB Sunrise Training and Education Programmes Input Output Module & Mouse Module Use a 3.0mm Allen key to undo the 2 uppermost studs Take the 4 plastic rivets out. on the left hand cover. Lift the cover off. The Input Output Module is mounted on a backing plate.
  • Page 35 CHAPTER 5 R-NET MODULES REHAB Sunrise Training and Education Programmes Input Output Module & Mouse Module Undo the single stud & nut to the right of the Input Retract the Mouse Module by lifting it off the Velcro Output module using a 3.0mm Allen key & 8.0mm pad.
  • Page 36 CHAPTER 5 R-NET MODULES REHAB Sunrise Training and Education Programmes Input Output Module & Mouse Module The Input Output Module. The Mouse Module 5:18...

  • Page 37: Perfect Fit Rear Mount Modules

    CHAPTER 6 R-NET MODULES PERFECT FIT Sunrise Training and Education Programmes Perfect Fit Rear Mount Modules The following modules all fit to the rear mounting brackets located under the plastic lift off cover fixed to the rear of the backrest. Input/Output Module, Mouse Module, Intelligent Seating (&...

  • Page 38: Input/Output Module & Mouse Module 6:1-6:3

    CHAPTER 6 R-NET MODULES PERFECT FIT Sunrise Training and Education Programmes Input/Output Module & Mouse Module NOTE: Check the configuration of a new Input/Output Module before fitting it. Open the original module to get the position of the Rotary Identifier Switch. Please refer to Chapter 7 of the R-net Technical Manual for details. Lift up &...
  • Page 39 CHAPTER 5 R-NET MODULES PERFECT FIT Sunrise Training and Education Programmes Input Output Module & Mouse Module Use a 3.0mm Allen key to undo the top mounting Lift the mounting bracket off the back rest. bracket stud. The Mouse Module is mounted on the back of the Lift the Mouse Module off the Velcro fixing.

  • Page 40: Intelligent Seating & Lighting Module

    CHAPTER 6 R-NET MODULES PERFECT FIT Sunrise Training and Education Programmes Intelligent Seating & lighting Module & Recline Interface Module Remove the plastic cover to reveal the ISLM & Use a 3.0mm Allen key/Driver to undo the top RIM. mount stud on the bracket. Use a 3.0mm Allen key/Driver to undo the bottom Gently pull the bracket forward to access the RIM.
  • Page 41 CHAPTER 5 R-NET MODULES PERFECT FIT Sunrise Training and Education Programmes Intelligent Seating & lighting Module & Recline Interface Module Lift the bracket off the ISLM. Disconnect the ISLM noting the positions of each cable. The ISLM removed. The RIM has 2 connections. Disconnect each plug.

  • Page 42: Calibrating The Recline Interface Module 6:6

    CHAPTER 6 R-NET MODULES PERFECT FIT Sunrise Training and Education Programmes Calibrating the Recline Interface Module Calibration is automatically achieved by following the instructions in frames 1 - 4 below. Frames 5 - 6 show a manual override option that can be used to reset the Recline should a lock out occur. Select Recline &...

  • Page 43: R-Net Wiring Tips

    CHAPTER 7 R-NET WIRING TIPS Sunrise Training and Education Programmes Cable Securing & Routing Things to Avoid NOTE: Cable routes depend on the options fitted to the Powerchair. For this reason a general overview is provided. For individual cable routing & securing, use the existing cable run as a pattern.
  • Page 44 Sunrise Medical GmbH +Co.KG Kahlbachring 2-4 69254 Malsch/Heidelberg Deutschland Tel.: +49 (0) 72 53/980-0 Fax: +49 (0) 72 53/980-111 www.sunrisemedical.com Sunrise Medical Limited High Street Wollaston West Midlands DY8 4PS England Phone: +44 (0) 13 84 44 66 88 www.sunrisemedical.com Sunrise Medical S.L.

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