Dormakaba ALVARADO MST-MC Installation And Operation Instruction Manual
Dormakaba ALVARADO MST-MC Installation And Operation Instruction Manual

Dormakaba ALVARADO MST-MC Installation And Operation Instruction Manual

Maximum security turnstile minimal contact

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Maximum Security Turnstile
Minimal Contact
MST-MC
Installation and Operation Instructions
Alvarado Manufacturing Company, Inc.
12660 Colony Street, Chino, CA 91710
Phone: (909) 591-8431
Fax: (909) 628-1403
support@alvaradomfg.com
www.alvaradomfg.com
PUD4480R2-1

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  • Page 1 Maximum Security Turnstile Minimal Contact MST-MC Installation and Operation Instructions Alvarado Manufacturing Company, Inc. 12660 Colony Street, Chino, CA 91710 Phone: (909) 591-8431 Fax: (909) 628-1403 support@alvaradomfg.com www.alvaradomfg.com PUD4480R2-1...
  • Page 2: Table Of Contents

    MST-MC Installation Instructions Contents Contents..................................2 Safety Precautions................................3 Safety Icons..................................3 UL Certification................................4 Installation Tools................................4 Parts List..................................5 Overview of Installation Requirements..........................6 Slab Requirements..............................6 Space Requirements..............................6 Confirming Orientation .
  • Page 3: Safety Precautions

    MST-MC Installation Instructions Safety Precautions The MST-TE may present a risk to persons and property if it is not installed and/or operated correctly. This manual must be read in its entirety and all safety and operations information must be followed. Note the following precautions: •...
  • Page 4: Ul Certification

    MST-MC Installation Instructions UL Certification This product is fully certified by a nationally recognized testing laboratory to UL 294, UL 325, and CSA C22.2 NO.247-14. Unauthorized modification to this product in any way is prohibited. Installation Tools The following tools may be required during the installation, dependent on the specific product installed. These tools are not provided.
  • Page 5: Parts List

    MST-MC Installation Instructions Parts List This product is shipped with all required installation hardware and components. Make sure that none of these parts are missing and/or damaged before beginning installation. If there are parts missing and/or damaged, please stop the installation and contact Alvarado.
  • Page 6: Overview Of Installation Requirements

    MST-MC Installation Instructions Overview of Installation Requirements Use only skilled technicians for the site preperation and installation of the turnstile using Alvarado's instructions. Slab Requirements Install the turnstile on a 6' x 6' (min.) level concrete slab. The slab must be a minimum of 4" thickness. The turnstile may only be installed on concrete.
  • Page 7: Installation Instructions

    MST-MC Installation Instructions Installation Instructions NOTE The turnstile is rated for both indoor and outdoor use. Confirm where the turnstile will be installed. Consider the overall footprint size of the unit when Fig. 1 Fig. 1 determining the installation location [Figure 1]. Exit Side Once the installation location has been determined, (Secured)
  • Page 8: Bottom Bearing

    MST-MC Installation Instructions Bottom Bearing Place the bottom bearing plate over the turnstile and roto intersecting lines. Mark the center location of all four anchor holes for the bottom bearing plate [Figure 3]. Set aside the Fig. 3 bottom bearing plate. Bottom Bearing Plate Using a ⅝"...
  • Page 9: Yoke

    MST-MC Installation Instructions Yoke NOTES Do not use a single yoke as a template when multiple turnstiles are installed, as yoke dimensions may vary slightly from yoke to yoke. Fig. 7 Fig. 7 Yoke Center Reconfirm the centerline location for the yoke [Figure 7]. Bottom Bearing Using a ⅝"...
  • Page 10 MST-MC Installation Instructions Yoke (Cont) Rotate the yoke back over the anchor holes and anchor it with two ⅜" x 4½" anchor bolt and flat washer [Figure 9]. NOTE Use caution when anchoring yokes with a powder coat finish. Confirm the yoke is level and plumb. Shim as needed - see Shim Notes. Once the yoke has been leveled, use a torque wrench and 9/16"...
  • Page 11: Card Reader Wire

    MST-MC Installation Instructions Card Reader Wire If reader plates were supplied, pull-wire is factory-installed to facilitate card reader wire installation. It is advised to pull the card reader wire through the yoke prior to top channel installation.[Figure 11] See Mounting the Card Reader section for details. Attach card reader wire to pull-wire.
  • Page 12 MST-MC Installation Instructions Reconfirm the centerline location for the OV [Figure 12]. While holding the OV in place, use a pencil and mark the center of all four anchoring holes in the base of the OV [Figure 13]. Fig. 12 Fig.
  • Page 13: Roto

    MST-MC Installation Instructions Roto NOTE Prior to installing, liberally apply a coating of grease to the shaft, top of the bearing, sides of the bottom bearing plate and inside the bottom bearing plate (layer ¼" to ½" in thickness). Applying grease as indicated will help protect against moisture and foreign matter penetrating the bearing area.
  • Page 14: Top Channel

    MST-MC Installation Instructions Top Channel A minimum of two people is required to complete the installation of top channel. Remove the cover from the top channel using a ⅛" Allen wrench [Figure 17]. Fig. 17 Fig. 17 Determine orientation before installing the top Allen Head Screw channel.
  • Page 15: Guard Plate

    MST-MC Installation Instructions Top Channel (Cont.) Fig. 19 Fig. 19 Fig. 19A Fig. 19A ½" Nut and Lock Washers Fig. 19B Fig. 19B ½" Nut and Lock Yoke Washers ½" x 23/4" Hex Head Bolts ½" x 1½" Hex Head Bolts The top channel mounting holes are located at each end of the top channel [Figure 19].
  • Page 16: Bearing Covers

    MST-MC Installation Instructions Bearing Covers NOTE For illustration and clarity purposes only, the bearing cover illustrations are shown without the surrounding sections. Fig. 21 Fig. 21 Top Bearing Cover Top Bearing Place the two halves of the top bearing cover over Covers the top bearing and align the mounting holes.
  • Page 17: Key Override Operation

    MST-MC Installation Instructions Key Override Operation The key override is used to change the turnstile passage mode Fig. 24A Fig. 24A between the following modes : - Controlled - Free-Pass - FP - No-Pass - NP See Testing Turnstile Operation section for passage mode details. Key overrides are installed in the top channel, on either side of the Controlled roto.
  • Page 18: Conduit Routing

    MST-MC Installation Instructions Conduit Routing There are two methods of routing conduit to the top channel: 1.) Flex conduit can be run through the vertical tube of the OV. The OV opening is 1" in diameter. [Figure 25] 2.) Conduit may be attached directly to the fixed part of the top channel lid. After completing primary power and access control wiring, plug all unused holes in the top channel.
  • Page 19 MST-MC Installation Instructions Conduit Routing (Cont.) 2. Top Channel Cover Installation Run conduit to the top channel cover to one of the locations shown. [Figure 26] If necessary, punch conduit hole at least 2.5" from the bottom of the top channel lid. After completing primary power and access control wiring, plug all unused holes in the top channel using included watertight plugs.
  • Page 20: Electrical Wiring

    MST-MC Installation Instructions Electrical Wiring WARNING Run permanent AC power wires to the unit. Use a licensed electrician to perform this procedure adhering to all local electrical codes. Use a licensed electrician for the following steps. Remove the top channel cover. Make sure the power on toggle switch is in the OFF position.
  • Page 21: Turnstile Control Board Layout

    MST-MC Installation Instructions Turnstile Control Board Layout Fig. 33 Fig. 33 J603 J602 J601 J600 J800 J801 CCW_EL CW_EL CCW_JS CW_JS CCWPASS ACTIVATE TESTMODE HOME CWFL CWFS CWPASS CCWFL CCWFS TIME1 TIME2 TIME3 TIME4 STK-Y STK-N EO-NO EO-NC IMP1 IMP2 SPD1 SPD2 INPUTS...
  • Page 22: Terminal Descriptions

    MST-MC Installation Instructions Terminal Descriptions Item Name Description Explanation J603 CCW_EL Connection for EL Lights - If red/green status lights are used, the green light signifies that the turnstile Counterclockwise is ready to accept an activation for the Counterclockwise direction. When CCWNP connection is closed, the red light will be illuminated and signifies that the turnstile will not accept an activation.
  • Page 23 MST-MC Installation Instructions Terminal Descriptions (Cont.) Ground wire connecton from the access Ground wire connection from the access control system. control system. INPUTS Reserved for use with touchless activation sensor - Touchless Activation Sensor - Clockwise direction Clockwise INPUTS Reserved for use with touchless activation sensor - Touchless Activation Sensor - Counterclockwise direction Counterclockwise...
  • Page 24 MST-MC Installation Instructions Terminal Descriptions (Cont.) Ground wire connection to the access Ground wire connection to the access control system. control system. CWCNT Contact closure output upon complete Provides feedback to the access control system that a Clockwise passage Clockwise rotation has been completed.
  • Page 25: Dip Switch Layout

    MST-MC Installation Instructions DIP Switch Layout Fig. 34 Fig. 34 CWFL CWFS CCWFL CCWFS TIME1 TIME2 TIME3 TIME4 STK-Y STK-N EO-NO EO-NC IMP1 IMP2 SPD1 SPD2 SPD3 SPD4 RST1 RST2 RST3 RST4 AUX 1 AUX 2 AUX 3 AUX 4 *DIP switches shown in their default configuration.
  • Page 26: Dip Switch Description

    MST-MC Installation Instructions DIP Switch Description Switch Switch Left / On Right / Off Position Position CWFL CWFS Configures solenoid control for the Clockwise direction to Configures solenoid control for the Clockwise direction to Fail-Safe. Power is applied to solenoid to maintain lock Fail-Lock.
  • Page 27: Mounting The Card Reader

    MST-MC Installation Instructions Mounting the Card Reader If done during the yoke installation, the card reader wires should be hanging from the hole in the reader plates attached to the yoke. If not, pull the card reader wire through the yoke and into the top channel now - refer to the Card Reader Wire section.
  • Page 28: Initial Power Up Sequence

    MST-MC Installation Instructions Initial Power Up Sequence WARNING Ensure turnstile passage way is clear of obstructions before applying power. When power is first applied, the turnstile may rotate up to 3x though the turnstile will not be ready for an activation until the Home position has been set.
  • Page 29: Testing Turnstile Operation

    MST-MC Installation Instructions Testing Turnstile Operation Perform the following turnstile functionality tests to validate turnstile operation. The following is assumed (Controlled Passage mode tests only): • The access control system is operational and all access control wiring to the turnstile is connected. •...
  • Page 30 MST-MC Installation Instructions Testing Turnstile Operation (Cont.) Function Test Procedure Turnstile Response Emergency Override • Provide (or remove, if N.C.) a • Roto will free-spin in the direction receiving sustained dry contact to CWFA / the sustained dry contact (CWFA / CCWFA) CCWFA.
  • Page 31: User Activation And Passage Instructions

    MST-MC Installation Instructions User Activation and Passage Instructions Print and distribute this page to inform users how to properly operate the turnstile. NOTES Fig. 37 Fig. 37 • Always walk slowly through the turnstile • "Home" Always use caution when using the turnstile Position Follow the steps below on how to use the turnstile.
  • Page 32: Post-Installation Checklist

    MST-MC Installation Instructions Post-Installation Checklist Electrical Validate that electrical connections meet local code requirements. Operation Validate key override operation. Ensure key overrides are in proper operational position. Ensure Home position set. Validate turnstile operation in conjunction with the installed access system. Perform multiple activations and rotations in each direction.
  • Page 33: Maintenance - Interior / Exterior

    MST-MC Installation Instructions Maintenance - Interior / Exterior Cleaning The frequency of interior maintenance will depend on how often the turnstile is used, the type of personnel using the turnstile and the environment. Installed turnstiles should be inspected once during the first 30 days after installation. Thereafter, follow the maintenance schedule on the following pages.
  • Page 34 MST-MC Installation Instructions Cleaning (Cont.) Stainless Steel Finishes (Cont) For stubborn stains, heavy spotting and rust, our #1 recommendation is MAAS Metal Polish (in the liquid form). This is hands down the best product we have used. Follow the manufacturer’s directions but in brief: (1) wipe down excess dirt from the turnstile;...
  • Page 35: Lubrication

    MST-MC Installation Instructions Lubrication It is recommended that the following lubricants be used to lubricate the MST-TE. Dow Corning MolyKote G-0010 Multipurpose Grease (-20° to +300°) DuPont Teflon Non-Stick Dry-Film Lubricant (Bottle) (-100° to +480°) NOTE For installations in extreme cold locations, we recommend using Molykote 33 Extreme Application Grease (-100°...
  • Page 36 MST-MC Installation Instructions Lubrication (Cont.) Fig. 40 Fig. 40 Springs [Figure 40] Lubricate spring contact points with DuPont Teflon Non- Stick Dry-Film Lubricant. Place lubricant on spring body by adding 1 drop on contact points. Lock Arm Return Spring Solenoid Spring Fig.
  • Page 37: Toubleshooting

    MST-MC Installation Instructions Toubleshooting If the steps listed in this section do not resolve the issue, contact Techncial Support Fail-Lock direction will not unlock Power Issues Cause Solution Reference Control board has no power 1. Ensure primary power input contacts (J101) on the control board terminals are Fig.
  • Page 38 MST-MC Installation Instructions Toubleshooting (Cont.) Fail-Safe direction will not unlock Power Issues Cause Solution Reference Control board has no power. 1. Ensure power terminals are secure. Fig. 30 2. Verify activation signal wire connection to control board is secure. Mechanical Issues Cause Solution Reference...
  • Page 39 MST-MC Installation Instructions Toubleshooting (Cont.) Fail-Safe direction will not re-lock Power Issues Cause Solution Reference Control board has no power. 1. Ensure primary power input contacts (J101) on the control board terminals are Fig. 31A/32A, 33 secure and tight. 2. Verify power supply 24VDC output. 3.
  • Page 40: Appendix A - Changing Fail-Safe / Fail-Lock

    MST-MC Installation Instructions Appendix A - Changing Fail-Safe / Fail-Lock Default Configuration: CW - Fail-Lock / CCW - Fail-Safe Fig. A1 Fig. A1 Fail-Lock Direction Fail-Safe Direction * Components not shown for clarity. Solenoid (Fail-Safe position) Solenoid Spring (Fail-lock) Solenoid Plunger Return Spring Return Spring Lock Arm Mounting Bolt...
  • Page 41 MST-MC Installation Instructions This page left intentionally blank. Installation Instructions support@alvaradomfg.com +1(909) 591-8431 www.alvaradomfg.com Page 41...
  • Page 42: Revision History

    Revision History Revision Date Author Description 3/2021 C. Maynez Initial Document Creation 4/2023 C. Maynez Added UL Certification. 4/2023 C. Maynez Rebranded to Dormakaba standards. 10/2023 C. Maynez Corrected Homing Procedure steps. Page 42 support@alvaradomfg.com +1(909) 591-8431 www.alvaradomfg.com Installation Instructions...
  • Page 43 MST-MC Installation Instructions Alvarado Manufacturing Company, Inc. 12660 Colony Street, Chino, CA 91710 Toll Free: (800) 423-4143 Fax: (909) 628-1403 information@alvaradomfg.com www.alvaradomfg.com © 2023 Alvarado Manufacturing Company, Inc. This work may not be reproduced, published or redistributed, in whole or in part, without the express prior written permission of Alvarado.

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