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Tennant i-mop XL Service Manual
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Tennant i-mop XL Service Manual

Auto scrubber for hard floor surfaces
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Tennant Company
10400 Clean Street, Eden Prairie,
MN 55344-2650
Telephone: (800) 553-8033
www.tennantco.com
Internet:
To view, print, download the parts manual
www.tennantco.com/manuals
visit:
i-mop XL/XXL
Auto scrubber for hard floor surfaces
Service manual
Revision: 0.4 (11/2023)
Tennant N.V.
Industrielaan 6
5405 AB, Uden
P.O. Box 6
5400 AA, Uden
The Netherlands
Europe@tennantco.com

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Questions and answers

Melody Weiss
April 3, 2025

I have a Tennant i-mop xl. I am looking for the part number for the squeegees and part number for the wheels.

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1 comments:
Mr. Anderson
May 14, 2025

The part number for the squeegee assembly for the Tennant I-Mop XL is 1232588. The context does not provide a specific part number for the wheels.

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Summary of Contents for Tennant i-mop XL

  • Page 1 XL/XXL Auto scrubber for hard floor surfaces Service manual Tennant N.V. Tennant Company Industrielaan 6 10400 Clean Street, Eden Prairie, MN 55344-2650 5405 AB, Uden Telephone: (800) 553-8033 P.O. Box 6 www.tennantco.com Internet: 5400 AA, Uden The Netherlands To view, print, download the parts manual Revision: 0.4 (11/2023)
  • Page 2 FASTER: Cleans 10 times faster than conventional wet mopping, backed-up by cleaning capacity of up to 1800 m per hour. CLEANER: Powerful twin counter-rotating 350 RPM brushes for soil removal validated by ATP test data, reflecting up to 90% cleaner surfaces. GREENER: Makes every ounce of chemical and every drop of water count.

  • Page 3: Purpose Of The Service Manual

    At the beginning of the description of a new service activity, a list of required tools and materials will be shown. This service manual describes maintenance of the following versions of the i-mop XL/XXL: Figure 1 Tennant XL Teal Model Part Number Figure 2 Tennant XXL Teal 1264254 (S/N 340000 - )i-mop XL ( N.America)

  • Page 4: Target Audience

    Servicing of the i-mop XL/XXL The i-mop XL/XXL may only be serviced by a person who has correctly read and understood the instructions in this manual or is trained by an experienced service engineer who has read...

  • Page 5: Table Of Contents

    I mop XL/XXL top board replacement ....................... 24 7.1.1 Disassembly ..............................24 7.1.2 Assembly ................................ 26 I-mop XL/ XXL trigger and trigger switch replacement ................27 8.1.1 Disassembly ..............................27 8.1.2 Assembly ................................ 30 I-mop XL/XXL main UTP-cable replacement ....................32...
  • Page 6 I-mop XL/XXL cleaning of the filter of the ball float ................. 42 10.1.1 Disassembly ..............................42 10.1.2 Assembly ................................ 43 I-mop XL/XXL cleaning of the filter of the clean water tank ..............44 11.1.1 Disassembly ..............................44 11.1.2 Assembly ................................ 44 I mop XL/XXL cleaning and replacement the deflector, rubber sleeve replacement .....
  • Page 7 2 2 1 I-mop XL/XXL main lever cover replacement ..................... 86 21.1.1 Disassembly ..............................86 21.1.2 Assembly ................................ 91 I-mop XL/XXL mainboard assembly instructions ..................93 22.1.1 Disassembly ..............................93 22.1.2 Assembly ................................ 96 I-mop XL/XXL hinge replacement ........................97 23.1.1...

  • Page 8: Introduction

    2. User and maintenance manual Figure 5 1.2 Tools and equipment required For regular servicing of the i-mop XL-XXL , the following tools and equipment are required: 1. Screwdriver, torx and cross head; 2. Multimeter; 3. Heat gun;...

  • Page 9: Materials Required

    1.3 Materials required For regular servicing of the i-mop XL/XXL, the following materials might be required: 1. Grease solvent; 2. Grease; 3. Loctite 222; 4. Shrinkable tube.

  • Page 10: Safety Warnings

    2 2 Safety warnings Observe all applicable standards relating to the repair of electrical appliances. Always disconnect the power plug from the mains before beginning repair work. 2.1 Symbols used Symbol Term Explanation WARNING Indicates a hazardous situation which, if the safety instructions are not followed, can lead to injuries of the operator or bystanders and light or moderate damage to the product or the environment.

  • Page 11: General Instructions

    2.2 General instructions Before carrying out any maintenance/repair, remove the batteries as described in user manual. This machine should only be used by properly trained and authorized personnel. Do not operate this machine in environments where there are harmful, hazardous, flammable, and/or explosive powders, liquids or vapors.
  • Page 12 Before working on the electrical components wear ESD gloves to avoid the electrostatic discharge (ESD), which may result in damage to components on the PCB. Before using the external battery charger appliance, make sure that the frequency and voltage as indicated on the machine's registration plate match the mains voltage. Do not charge the batteries if the power cord or plug are damaged.

  • Page 13: Transport And Storage

    3.1 Store position C C AUTION Do not put the i-mop XL/XXL in store position while the drive support and the park support are active. First deactivate the drive support and the park support. The store position is the upright vertical position for storage and maintenance tasks.

  • Page 14: Transport Outside

    4. Put the i-mop XL plus in store position, see section 3.1. ® 5. Carry the i-mop XL/XXL with one hand while holding the handle (Figure 7, pos 1) with your other hand. C C AUTION The transport wheels are not designed to roll over dirty surfaces, sand can cause the wheels to block.

  • Page 15: Technical Specifications

    4 4 Technical specifications 4.1 I-mop versions Tennant XL White Model Part Number 1251236 (S/N 330000 -) Tennant XXL White Model Part Number 1251235 (S/N 630000 -) Models contains : Battery safeguard, controll planel, splashguard, squeegee, floating ball system. From 2022 versions included electronic angle switch, drive support, parking support, antibacterail recovery tank.

  • Page 16: I-Mop Xxl

    XXL Tennant XXL Teal Model Part Number 1264255 (S/N 640000 -) Tennant XXL White Model Part Number 1251235 (S/N 630000 -) Figure 8 Product size: 129 x 68 x 48 cm (51” x 27” x 19”) Product size in store position: 120 x 68 x 38 cm (47”...
  • Page 17 Tennant XL Teal Model Part Number 1264254 (S/N 340000 - ) Tennant XL White Model Part Number 1251236 (S/N 330000 -) Figure 10 Figure 9 Product size: 120 x 48 x 46 cm | 47.25" x 19" x 18" Product size in park position: 120 x 48 x 36 cm | 47.25"...

  • Page 18: I-Mop Xl

    4.4 Warranty The i-mop XL plus should be used as intended and described in this manual. Using the ® i-mop XL/XXL outside will void the warranty on the product.

  • Page 19: Description

    USA, Canadian, Mexico market. Implemented in Portugal market Not available on the V22 i-mop but is available on the V23 Pro and the Tennant version Different for the Tennant version Different for V23 Pro and the Tennant version...

  • Page 20: Control Panels Of The Various Versions Of The I-Mop

    Figure 12 Model May 2014 – End of 2014 Figure 13 Model Jan 2015 – May 2015 Figure 14 Model May 2015 Figure 15 Model Jan 2016 Figure 16 Model V22 Figure 17 Model V22 Tennant Figure 18 Model V22 i-mop...

  • Page 21: Troubleshooting

    5 Troubleshooting P P roblem C C ause S S olution N N o power No batteries Insert batteries Empty batteries Charge batteries Batteries incorrectly placed Remove and reinstall batteries I I nsufficient/no water flow Wrong program Check the operating mode on the control panel Eco mode on Check the ECO mode light on the...

  • Page 23: Scheduled Maintenance

    Check tightening of screws and nuts (also after the first 8 hrs of operation) Figure 19 ATTENTION Cleaning the i-mop XL/XXL should be done with a damp cloth. Using a high pressure water jet for cleaning will void the warranty.

  • Page 24: I Mop Xl/Xxl Top Board Replacement

    7 7 I mop XL/XXL top board replacement Tool(s): Remarks Allan key Screw driver Torx T20 Material(s): Remarks ESD anti static gloves WARNING Electronic component can easily be damaged by Electro Static Discharge (ESD). To protect the electronic components always wear ESD anti static gloves when working on electronic components or mainboards.
  • Page 25 Loosen the screw connecting the earth cable. Loosen the connector to the handle-cable. Figure 22 Loosen the bolt fixing the knob to the circuit board. Figure 23 Remove the splined bushing from the shaft of the selector switch. Figure 24 Loosen the 3 pcs EJOT T8 screws.

  • Page 26: Assembly

    Remove the top board from the housing. Figure 26 7 7 .1.2 Assembly After replacing the top board, the housing can be re-assembled. Follow the steps as indicated in Figure 21 till Figure 26 in reversed order. Click here to return to the table of content.

  • Page 27: I-Mop Xl/ Xxl Trigger And Trigger Switch Replacement

    8 8 I-mop XL/ XXL trigger and trigger switch replacement Tool(s): Remarks Screwdriver Torx T20 Long nose pliers Material(s): Remarks None The trigger can braek as the trigger is not used in a proper way or the machine trigger came to a object on the side that coursed the trigger to break.
  • Page 28 Loosen the screw connecting the earth cable. Loosen the connector to the handle-cable. Figure 29 Loosen the bolt fixing the knob to the circuit board. Figure 30 Remove the splined bushing from the shaft of the selector switch. Figure 31...
  • Page 29 Remove the cover from the control panel. Disconnect the long UTP cable from the circuit board. Figure 32 CAUTION The clips on the sides of the plastic connector are delicate. If not handled with care they will break. Loosen the 4 pcs screws (M4 cross head). Figure 33 Remove the two housing halves.

  • Page 30: Assembly

    Remove the trigger from the I-mop handle by pulling it from the left hand side. Figure 35 When the trigger swith needs to be replaced, follow the step Figure 37. Otherwise continue with the step depicted in Figure 38. Loosen the 2 pcs screws (EJOT T8 screws). Revove the trigger switch from the housing half and replace.
  • Page 31 Fit the spring into the small slot in the housing cover. Figure 38 Once the spring is in the right position, fit the other half of the housing. Figure 39 For further assembly follow the steps as indicated in Figure 28 till Figure 36 in reversed order.

  • Page 32: I-Mop Xl/Xxl Main Utp-Cable Replacement

    9 9 I-mop XL/XXL main UTP-cable replacement Tool(s): Remarks Screwdriver Cross head Long nose pliers cutting pliers Material(s): Remarks None 9.1.1 Disassembly Before starting the disassembly remove the clean water tank and the dirty water tank. By this you have free space to strt the disassembly.
  • Page 33 Unclip the blue cigar from the white clip. You now can disassemble the sigar electrical connection. Figure 43 Cut the blue connector (cigar) from the long UTP cable. Figure 44 Extract the rubber sleeve from the handle. Figure 45 Take the deflector between thumb and index finger.
  • Page 34 Loosen 2 pcs EJOT T8 screws of the deflector housing. Figure 47 Loosen 2 pcs EJOT T8 screws of hose connection at the rear of the deflector housing. Figure 48 Remove the hose connection. The connecting hole to the deflector will be exposed. In case of any dirt, remove this.
  • Page 35 Loosen the 2 pcs bolts (Ejot delta PT 50x14). The top one is a shorter bolt.. Figure 51 Remove the lid from the housing. Figure 52 Loosen the screw connecting the earth cable. Loosen the connector to the handle-cable. Figure 53 Loosen the bolt fixing the knob to the circuit board.
  • Page 36 Remove the splined bushing from the shaft of the selector switch. Figure 55 Remove the cover from the control panel. Disconnect the long UTP cable from the circuit board. Figure 56 CAUTION The clips on the sides of the plastic connector are delicate. If not handled with care they will break.
  • Page 37 Remove the housing. Figure 58 Pull the long UTP cable out the rubber stopper. Figure 59 With a long metal rod, push the rubber down the handle. Figure 60 …till the rubber reaches the hole of the deflector. Figure 61...

  • Page 38: Assembly

    9 9 .1.2 Assembly Now the new long UTP cable can be installed. Push the end of the new long UTP cable through the rubber sleeve or socalled rubber seal, the troughput of the calble has to be at let 3 1 inch further than the end of the rubber seal.
  • Page 39 Use the metal rod to push the rubber up the handle of the I-mop. Figure 65 CAUTION Assure that the rubber inside the handle closes off the hole. If the hole is not closed off completely, the vacuum created by the I-mop will be reduced. This affects the functioning of the I-mop.
  • Page 40 Remove the black tape and Insert one by one the 8 cable ends into the connector. Figure 68 ATTENTION Check on the removed connector the sequence of how the cables should be connected. Once the wires have been connected, the housing can be re-installed.
  • Page 41 Fit the spring into the small nocks in the housing cover. Figure 71 Once the spring is in the right position, fit the other half of the housing. Figure 72 ATTENTION Before connecting the two housing halfs with the 4 bolts, check if the trigger moves freely.

  • Page 42: I-Mop Xl/Xxl Cleaning Of The Filter Of The Ball Float

    1 1 0 I-mop XL/XXL cleaning of the filter of the ball float Tool(s): Remarks None Material(s): Remarks None For cleaning of the ball float shutoff, the dirty water tank needs to be removed from the i- mop. 10.1.1 Disassembly Remove the ball float housing assembly from the tank.
  • Page 43 Clean the cage under running water. Figure 75 1 1 0.1.2 Assembly ATTENTION Before assembly, fill the recovery tank with approximately 1 l of water. Carefull shake the tank and dispose afterwards the water. Assemble the unit and place back in the tank. Figure 76 ATTENTION Assure that the support frame and rubber housing...

  • Page 44: Assembly

    1 1 1 I-mop XL/XXL cleaning of the filter of the clean water tank Tool(s): Remarks Allan key Small Material(s): Remarks None 11.1.1 Disassembly Remove the clean water tank from the i-mop. With a small allan key, the filter can be removed from the housing.

  • Page 45: Mop Xl/Xxl Cleaning And Replacement The Deflector, Rubber Sleeve Replacement

    12 I mop XL/XXL Cleaning the dirty tank deflector. Replacing the dirty tank deflector rubber sleeve Tool(s): Remarks Screwdriver Torx T8 Material(s): Remarks None 13 .1.1 Disassembly Take the deflector between thumb and index finger. Squeeze it and pull. The deflector will detach from the handle.
  • Page 46 Loosen 2 pcs EJOT T8 screws of hose connection at the rear of the deflector housing. Figure 81 Remove the hose connection. The connecting hole to the deflector will be exposed. In case of any dirt, remove this. Figure 82 Loosen 4 pcs EJOT T8 screws.

  • Page 47: Assembly

    ATTENTION When needed, the rubber sleeve inside the deflection housing can be replaced. 13.1.2 Assembly After replacing the rubber sleeve, the deflector housing can be re-assembled. Follow the steps as indicated in Figure 80 till Figure 85 in reversed order. Click here to return to the table of content.

  • Page 48: Mop Xl/Xxl Vacuum Motor Replacement

    1 1 3 I-mop XL/XXL vacuum motor replacement WARNING Electronic component can easily be damaged by Electro Static Discharge (ESD). To protect the electronic components always wear ESD anti static gloves when working on electronic components or mainboards. Tool(s): Remarks...
  • Page 49 Unclip the blue cigar from the white clip. Figure 87 Loosen the 2 pcs screws (Ejot delta PT 50x14). Extract the assy magnetic valve. Figure 88 Loosen the 8 pcs screws (Ejot delta PT 50x14). Figure 89 Slide the motor unit top up. Figure 90...
  • Page 50 Loosen the swivel on the inside of the motor unit top. Disconnect the inlet channel Ø6 mm. Figure 91 Loosen screw (parker 2.9X16) and extract the small connector print. Figure 92 Extract the entire vacuum motor group from the housing. Figure 93 ATTENTION It is easier to now remove the 8 pcs screws (Ejot...
  • Page 51 Remove the 2 power cables from the vacuum motor group. Figure 95 Now the vacuum motor group is completely separated from the housing and can be replaced. Figure 96...

  • Page 52: Assembly

    1 1 3.1.2 A ssembly After replacing the vacuum motor group, the unit can be re-assembled. WARNING When reconnection the wires, observe the regular standards: A (+)-connection should be connected to the RED-wire. A (-) connection should be connected to the BLACK wire. Assure that the rubber gasket at the bottom of the housing is fitted with the 2 notches facing down.
  • Page 53 Fit the vacuum motor rubber. Connect the vacuum motor group to the 2 power cables. Figure 99 Place the motor unit group back into the housing. Make sure that the flat surface of the motor is facing the outside of the housing. Figure 100 Replace the motor unit cover.
  • Page 54 ATTENTION Before fixing the 8 pcs screws (Ejot delta PT 50x14) check if the power cable and the hose and the long UTP cable can move freely. Click here to return to the table of content.

  • Page 55: Mop Xl/Xxl Magnetic Valve Replacement

    1 1 4 I-mop XL/XXL magnetic valve replacement WARNING Electronic component can easily be damaged by Electro Static Discharge (ESD). To protect the electronic components always wear ESD anti static gloves when working on electronic components or mainboards. Tool(s): Remarks...
  • Page 56 Loosen the swivel on the inside of the motor unit top. Disconnect the inlet channel Ø6 mm. Figure 105 Loosen the 2 pcs screws (Ejot delta PT 50x14). Extract the assy magnetic valve. Figure 106 Loosen screw (parker 2.9X16) and extract the connector print.
  • Page 57 Unplug the magnetic valve connector from the connector print. Figure 108 Loosen the second swivel. Disconnect the outlet channel Ø6 mm. Figure 109 The valve is now completely separated from the housing. Figure 110...
  • Page 58 Loosen the M8 nut on top of the solenoid and remove the solenoid. Figure 111 Clean the core of the valve and the inside of the solenoid. Figure 112 Loosen the plunger housing en remove the plunger. Reassemble the valve. Figure 113...

  • Page 59: Assembly

    Clean the seat of the plunger. Blow inside the valve housing to remove any small particles. Figure 114 Re-connect the valve with the magnetic valve connector with the connector print. Test the valve. If it still doesn’t work, replace it with a new one Figure 115 14.1.2 Assembly After replacing the valve, the unit can be re-assembled.

  • Page 60: Mop Xl/Xxl Short Utp Cable Replacement

    1 1 5 I-mop XL/XXL short UTP cable replacement WARNING Electronic component can easily be damaged by Electro Static Discharge (ESD). To protect the electronic components always wear ESD anti static gloves when working on electronic components or mainboards. Tool(s):...
  • Page 61 Loosen the 4 screws (Ejot delta PT 50x14) connecting the fixation plate of the drive/park support. Figure 118 Remove the drive/park support. Push the drive support connection part in the upward direction, by this movement you can take the unit of the machine. Figure 119 Loosen the 8 screws connecting the main lever with the main lever cover (Ejot delta PT...
  • Page 62 WARNING Electronic component can easily be damaged by Electro Static Discharge (ESD). To protect the electronic components always wear ESD anti static gloves when working on electronic components or mainboards. Disconnect the short UTP-cable from the mainboard. Figure 122 Cut the tierap holding the short UTP cable. Figure 123 Loosen the short UTP-cable and push it through the main lever cover.
  • Page 63 The cables and the small hose are now accessable. Figure 125 Place the handle of the I-mop in upright position. Loosen the 4 screws (M4x12 cross head) fixing the housing cover with the housing of the vacuum motor. Figure 126 Slide the motor unit top up.

  • Page 64: Assembly

    Pull the cable that needs to be replaced up, out of the housing. Figure 129 Remove the blue ‘cigar’ from the housing and disconnect. Remove the blue plastic ring inside the sleeve and pull out the connector. Figure 130 The entire short UTP cable is removed and can be replaced.

  • Page 65: Mop Xl/Xxl Main Solution Hose Channel Replacement

    1 1 6 I-mop XL/XXL main solution feed hose channel replacement Tool(s): Remarks Screwdriver Ejot delta PT 50 cutting pliers Material(s): Remarks None 16.1.1 Disassembly Loosen the 6 pcs screws (Ejot delta PT 50x14) and remove the two blue cover brush motor screw.
  • Page 66 Remove the driving wheel bottom. Figure 134 Loosen the 13pcs screws socket head cap (M5x10) and remove the brush unit bottom and splash guard. Figure 135 ATTENTION To prevent from loosening during operation, these 13 screws were fitted with Loctite. Remove the brush unit bottom part.
  • Page 67 Press the small blue ring at the T-connector and remove the Ø6 mm channel from the motor assembly. Figure 137 Pull the tube out of the rubber support. Figure 138 Place the handle of the I-mop in upright position. Loosen the 4 screws (M4x12 cross head) fixing the housing cover with the housing of the vacuum motor.

  • Page 68: Assembly

    Disconnect the outlet channel Ø6 mm from the magnetic valve. Pull the channel Ø6 mm out of the housing. Figure 141 16.1.2 Assembly After replacing the channel Ø6 mm, the unit can be re-assembled. Follow the steps as indicated in Figure 133 till Figure 142 in reversed order. WARNING When reconnection the wires, observe the regular standards: A (+)-connection should be connected tot he RED-wire.

  • Page 69: Mop Xl/Xxl Scrub Head Solution Feed Hose Replacement

    1 1 7I-mop XL/XXL Scrub head solution feed hose replacement Tool(s): Remarks Screwdriver Ejot delta PT 50 Spanner 10/11 cutting pliers Material(s): Remarks None 17.1.1 Disassembly Loosen the 6 pcs screws (Ejot delta PT 50x14) and remove the two blue cover brush motor screw.
  • Page 70 Remove the driving wheel bottom. Figure 144 Loosen the 13pcs screws socket head cap (M5x10) and remove the brush unit bottom and splash guard. Figure 145 ATTENTION To prevent from loosening during operation, these 13 screws were fitted with Loctite. Remove the brush unit bottom part.

  • Page 71: Assembly

    Cut the relevant tierap from the brush motor rubber and extract the Ø4 channel. Figure 147 Press the small blue ring at the T-connector and remove the Ø4mm channel from the motor assembly. Figure 148 17.1.2 Assembly After replacing the channel Ø4 mm, the unit can be re-assembled. Follow the steps as indicated in Figure 143 till Figure 149 in reversed order.

  • Page 72: Mop Xl/Xxl Internal Ø6 Mm Channel Replacement

    1 1 8I-mop XL/XXL internal Ø6 mm channel replacement Tool(s): Remarks Screwdriver Ejot delta PT 50 Spanner 10/11 Material(s): Remarks None 18.1.1 Disassembly Loosen the 4 pcs screws (M4x12 cross head). Figure 149 Slide the motor unit top up. Figure 150...

  • Page 73: Assembly

    Loosen the swivel on the inside of the motor unit top. Disconnect the inlet channel Ø6 mm. Figure 151 Loosen the swivel of the internal channel Ø6 mm. Extract the channel. Figure 152 18.1.2 Assembly After replacing the internal channel Ø6 mm, the unit can be re-assembled. Follow the steps as indicated in Figure 150 till Figure 153 in reversed order.

  • Page 74: Mop Xl/Xxl Power Cable Replacement

    1 1 9I-mop XL/XXL power cable replacement WARNING Electronic component can easily be damaged by Electro Static Discharge (ESD). To protect the electronic components always wear ESD anti static gloves when working on electronic components or mainboards. Tool(s): Remarks Screwdriver Ejot delta PT 50, Cross head Material(s): Remarks...
  • Page 75 Loosen the 4 screws (Ejot delta PT 50x14) connecting the fixation plate of the drive/park support. Figure 155 Remove the drive/park support. Figure 156 Loosen the 8 screws connecting the main lever with the main lever cover (Ejot delta PT 50x14).
  • Page 76 WARNING Electronic component can easily be damaged by Electro Static Discharge (ESD). To protect the electronic components always wear ESD anti static gloves when working on electronic components or mainboards. Loosen the 3 power cables for the vacuum pump and and push them through the main lever cover.
  • Page 77 Loosen screw (parker 2.9X16) and extract the small connector print. Figure 162 Unplug the power cable from the connector board. Figure 163 ATTENTION Pay attention to where the three cables are connected on the connector board. Pull the power cable from below out the housing.

  • Page 78: Assembly

    The cable can now be replaced. Figure 165 1 1 9.1.2 A ssembly After replacing the power cable, the unit can be re-assembled. Follow the steps as indicated in Figure 154 till Figure 163 in reversed order. ATTENTION If available, replace the power cable with its latest version.

  • Page 79: Mop Xl/Xxl Main Lever Replacement

    2 2 0I-mop XL/XXL main lever replacement WARNING Electronic component can easily be damaged by Electro Static Discharge (ESD). To protect the electronic components always wear ESD anti static gloves when working on electronic components or mainboards. Tool(s): Remarks Screwdriver Ejot delta PT 50 Allan key M5, M6...
  • Page 80 Now the brush motors are exposed. Figure 168 Cut the heat shrinkable tubes from the wires using a pair of cutting pliers. Figure 169 Unsolder the wires. Figure 170 Loosen the 6 pcs screws (Ejot delta PT 50x14) and remove the two blue cover brush motor screw.
  • Page 81 Remove the two counter sunk bolts (M5 x 18.5) located at the center of each motor shaft. Figure 172 ATTENTION The countersunk bolt at the left (black) has lefthanded screwthread. The countersunk bolt at the right (silver) has righthanded screwthread. Remove the driving wheel bottom.
  • Page 82 Remove the brush unit bottom part. Figure 175 Remove the two brush motors from the main lever. Figure 176 Press the small blue ring at the T-connector and remove the Ø6 mm channel from the motor assembly. Figure 177 Pull the tube out of the rubber support. Figure 178...
  • Page 83 Loosen the 2 pcs bolts socket head cap (M5x10) of the 2 pcs main lever support brackets. Figure 179 Loosen the bolt (M4 x 12) fixing the shaft of the main lever. Figure 180 Loosen the split pin fixing the shaft of the main lever.

  • Page 84: Assembly

    Remove the shaft from the main cover. Figure 183 Loosen the 8 screws connecting the main lever with the main lever cover (Ejot delta PT 50x14). Figure 184 Loosen the 2 pcs bolts (M5 x 16). The main lever can now be separated from the main lever cover.
  • Page 85 To prevent from loosening during operation, dip the tip of the following bolts/screws in Loctite 222: -two counter sunk bolts in Figure 173, -all the screws indicated in Figure 175, ATTENTION -the two bolts in Figure 180, -and the bolt shown in Figure 181. ATTENTION Always replace the split pen as shown in Figure 182 with a new one.

  • Page 86: I-Mop Xl/Xxl Main Lever Cover Replacement

    2 2 1I-mop XL/XXL main lever cover replacement WARNING Electronic component can easily be damaged by Electro Static Discharge (ESD). To protect the electronic components always wear ESD anti static gloves when working on electronic components or mainboards. Tool(s): Remarks Screwdriver Ejot delta PT 50 Allan key...
  • Page 87 Loosen the 4 screws (Ejot delta PT 50x14) connecting the fixation plate of the drive/park support. Figure 188 Remove the drive/park support. Figure 189 Loosen the 8 screws connecting the main lever with the main lever cover (Ejot delta PT 50x14).
  • Page 88 WARNING Electronic component can easily be damaged by Electro Static Discharge (ESD). To protect the electronic components always wear ESD anti static gloves when working on electronic components or mainboards. Loosen all the external connections to the mainboard. Figure 192 Cut the shrinkable tube with which the earthing cable is connected to the main lever cover.
  • Page 89 Loosen 10 pcs EJOT T8 screws. Disconnect the mainboard from the main lever cover. Figure 195 Cut the tierap holding the short UTP cable. Figure 196 Loosen the short UTP-cable and push it through the main lever cover. Figure 197 Loosen the 3 power cables for the vacuum pump and and push them through the main lever cover.
  • Page 90 Remove mainboard from the main lever cover. Figure 199 Cut the soldered parts of the 4 power cables for the 2 brush motors. Pull them gently out the main lever cover. Figure 200 WARNING The power cables of the brush motors should be removed gently from the main lever cover.

  • Page 91: Assembly

    Loosen the 1x pcs EJOT T8 screw. Remove the small lid covering the connector for programming. Figure 202 Loosen the 4 pcs EJOT T8 screws. Remove the magnet including magnet cover from the the main lever cover. All components connected onto the main lever cover are removed.
  • Page 92 ATTENTION Always replace the split pen as shown in igure 1 1 82 with a new one. WARNING The blue battery connector in Figure 202 should be mounted on the left hand side of the main lever cover. The grey power connector should be mounted on the right hand side.

  • Page 93: Mop Xl/Xxl Mainboard Assembly Instructions

    2 2 2I-mop XL/XXL mainboard assembly instructions WARNING Electronic component can easily be damaged by Electro Static Discharge (ESD). To protect the electronic components always wear ESD anti static gloves gloves when working on electronic components or mainboards. Tool(s): Remarks Screwdriver Ejot delta PT 50 Allan key...
  • Page 94 Loosen the 4 screws (Ejot delta PT 50x14) connecting the fixation plate of the drive/park support. Figure 207 Remove the drive/park support. Figure 208 Loosen the 8 screws connecting the main lever with the main lever cover (Ejot delta PT 50x14).
  • Page 95 WARNING Electronic component can easily be damaged by Electro Static Discharge (ESD). To protect the electronic components always wear ESD anti static gloves when working on electronic components or mainboards. Loosen all the external connections tot the mainboard. Figure 211 Cut the shrinkable tube with which the earthing cable is connected tot he main lever cover.

  • Page 96: Assembly

    Loosen 10 pcs EJOT T8 screws. Now the mainboard can be disconnected from the main lever cover.. Figure 214 2 2 2.1.2 Assembly After replacing the mainboard, the i-mop can be assembled. Follow the steps as indicated in Figure 206 till Figure 215 reversed order. When reconnection the wires, observe the regular standards: A (+)-connection should be connected tot he...

  • Page 97: Mop Xl/Xxl Hinge Replacement

    2 2 3I-mop XL/XXL hinge replacement Tool(s): Remarks Screwdriver Ejot delta PT 50, Cross head, Flat Spanner 10/11 Hammer Material(s): Remarks None 23.1.1 Disassembly Disassemble the two brush motor cooling covers by removing the 2 x 2 screws (Ejot delta PT 50x14). Figure 215 Remove the two brush motor cooling covers.
  • Page 98 Remove the motor unit top. Figure 218 Slide the protection cover from the hinge. Figure 219 Disconnect the outlet channel Ø6 mm from the magnetic valve. Pull the channel Ø6 mm out of the housing. Figure 220 Loosen the 2 bolts (EJOT PT50) on both sides of the hinge.
  • Page 99 Separate the handle and the deck of the i-mop. Figure 222 Extract the metal bush from the hinge. Figure 223 Extract the plastic bush from the hinge. Figure 224...

  • Page 100: Assembly

    Loosen the bolt (EJOT PT50) on the other side of the hinge. Figure 225 23.1.2 Assembly A new hinge comes with 4 new bushings, a shaft, washer and protection cover. Figure 226 After replacing the hinge, the unit can be re-assembled. Follow the steps as indicated in Figure 216 till Figure 226 in reversed order.

  • Page 101: Mop Xl/Xxl Brush Motor Replacement

    2 2 4I-mop XL/XXL brush motor replacement Tool(s): Remarks Screwdriver Ejot delta PT 50 Pulley lifter Optional (see toolbox) Allan key M5, M6 Heat gun cutting pliers Material(s): Remarks Loctite 222 Heat shrinkable tubes For 3mm wires 24.1.1 Disassembly Disassemble the two brush motor cooling covers by removing the 2 x 2 screws (Ejot delta PT 50x14).
  • Page 102 Now the brush motors are exposed. Figure 229 Cut the heat shrinkable tubes from the wires using a pair of cutting pliers. Figure 230 Unsolder the wires. Figure 231...
  • Page 103 Loosen the 6 pcs screws (Ejot delta PT 50x14) and remove the two blue cover brush motor screw. Figure 232 Remove the two counter sunk bolts (M5 x 18.5) located at the center of each motor shaft. Figure 233 ATTENTION The countersunk bolt at the left (black) has lefthanded screwthread.
  • Page 104 Loosen the 13pcs screws socket head cap (M5x10) and remove the brush unit bottom and splash guard. Figure 235 ATTENTION To prevent from loosening during operation, these 13 screws were fitted with Loctite 222. Remove the brush unit bottom part. Figure 236 Remove the brush motor fixation rubbers.
  • Page 105 Remove the brush motor helical gears. Figure 238 Remove the brush motor support rubber. Figure 239 Remove the driving wheel top from the shaft of the brush motor helical gears. Figure 240 If needed with an extractor / pulley lifter. Figure 241...

  • Page 106: Assembly

    Loosen the 4 screws counter sunk (M6 x 16) and remove the brush motor construction ring. Figure 242 ATTENTION Now the brush motor is separated from the i-mop and can be replaced. 2 2 4.1.2 A ssembly Put the brush motor construction on the new brush motor helical gears and secure it with 4 screws counter sunk (M6 x 16) dipped in Loctite 222.
  • Page 107 Put the brush motor support rubber in the upper side of the brush motor helical gears and push it tight onto the flange. Figure 245 Put the brush motor fixation rubber in the lower side of the brush motor helical gears and block it together with the brush motor support rubber matching the pins and the holes of the two gaskets.
  • Page 108 Fit the brush unit bottom part with the 13pc screws socket head cap (M5x10). Because of heavy vibrations in the deck, the screws should be dipped in Loctite 222. Figure 249 Put the two driving wheel bottoms on the driving wheels. Figure 250 ATTENTION Make sure the driving wheel with the LEFT indiction...
  • Page 109 Place the two blue cover brush motor screw and fasten each cover with 3pcs screw (Ejot 50X14. Figure 252 Put the left motor helical gears on the brush motor construction cover. Slide a heat- shrinkable tube over one of the cable ends. Connect the wires by soldering them.
  • Page 110 Adjust the cables in the correct position. Fit the brush motor construction on the left hand side using 2 pcs screws (Ejot delta PT 50x14). Now fit the brush motor cooling cover on the right hand side using 2 pcs screws (Ejot delta PT 50x14).

  • Page 111: Mop Xl/Xxl Wheel Support Replacement

    2 2 5I-mop XL/XXL wheel support replacement Tool(s): Remarks Screwdriver Ejot delta PT 50 Pulley lifter Optional (see toolbox) Allan key M5, M6 Heat gun Material(s): Remarks Loctite 222 Heat shrinkable tubes For 3mm wires 25.1.1 Disassembly Loosen the 6 pcs screws (Ejot delta PT 50x14) and remove the two blue cover brush motor screw.
  • Page 112 Remove the driving wheel bottom. Figure 258 Loosen the 13pcs screws socket head cap (M5x10) and remove the brush unit bottom and splash guard. Figure 259 ATTENTION To prevent from loosening during operation, these 13 screws were fitted with Loctite. Remove the brush unit bottom part.

  • Page 113: Assembly

    Loosen the 2 left (or right) pcs screws socket head cap (M5x10) of the relevant wheel support. Figure 261 Remove the wheel support. Figure 262 2 2 5.1.2 Assembly After replacing the wheel support, the i-mop can be re-assembled. Follow the steps as indicated in Figure 257 till Figure 263 in reversed order.

  • Page 114: Mop Xl/Xxl Squeegee Blade Replacement

    27I mop XL/XXL squeegee blade replacement T T ool(s): R R emarks None M M aterial(s): R R emarks None The squeegee blades come in pairs and wear out over time. When you notice the floor is no longer being dried properly, replace the squeegee blades. 2 2 7.1.1 Detaching the squeegee 1.

  • Page 115: Attaching The Squeegee

    2 2 7.1.3 Attaching the squeegee Figure 264 To attach the squeegee: 1. Take the vacuum hose (Figure 265, pos 1). 2. Insert the hose connector (Figure 265, pos 2) in the squeegee (Figure 265, pos 3). 3. Twist the hose connector 1/4 turn for a firm fit (Figure 265, pos 2). 4.

  • Page 116: Mop Xl/Xxl Water Save Interval Adjustment

    2 2 8 I-mop XL/XXL water save interval adjustment Tool(s): Remarks Screwdriver Material(s): Remarks None The amount of water used during cleaning can be adjusted. This program will be activated by pressing the interval switch. Figure 265 Remove the rubber stopper on the control unit.
  • Page 117 In the table the values (in s) of various Position Water (s) Stop (s) positions are shown. After having set the right value, plug the rubber stopper back into the hole of the control unit. Figure 267 Click here to return to the table of content.

  • Page 118: Mop Xl/Xxl Connector Battery Replacement

    2 2 9 I-mop XL/XXL connector battery replacement Tool(s): Remarks Screwdriver Torx T8 Long nose plier Material(s): Remarks None 29.1.1Disassembly Loosen the 4 pcs screws (Torx T8).Open the battery pack. Figure 268 Disconnect the two wires from the battery and battery pack.
  • Page 119 Remove the plastic block from the inside of the cover. Figure 271 The battery connector can now be removed from the cover. Figure 272 2 2 9.1.2 Assembly After replacing the battery connector, the battery pack can be re-assembled. Follow the steps as indicated in Figure 269 till Figure 273 in reversed order.

  • Page 120: Changing The Switch-Off Position Of The Control Boom

    3 3 0 0 Changing g the e shut-off f position n of f the e handle e angle e Tool(s): Remarks None Material(s): Remarks None By default, the machine switches off the brushes and vacuum motor as soon as the angle of the comes below 32 degrees.
  • Page 121 Release the water savings button when the following LED-lights start flashing: 2 Red LEDs (at the bottom of the batteries); 1 blue LED; 1 red LED. The new switch-off position is now set. Figure 276 Click here to return to the table of content.

  • Page 122: Assembly

    31 I-mop XL/XXL splash guard replacement T T ool(s): R R emarks None M M aterial(s): R R emarks None 3 3 1.1.1 Disassembly The splash guards are fitted on either side of the brushes. Each splash guard is fitted with three clips.

  • Page 123: Disassembly

    3 3 2 I-mop XL/XXL squeegee replacement Tool(s): Remarks None Material(s): Remarks None 32.1.1 Disassembly 1. Put the i-mop XL/XXL in store position, ® see section 3.1. 2. Hold the scrub deck firmly with one hand. 3. Pull on the left side of the squeegee to remove it (Figure 280, pos.
  • Page 124 3. Pull the front and rear rubber squeegee blades from the metal nobs of the holder (Figure 281, pos. 2). 4. Inspect the front and rear rubber blades: The first time: flip the blades so the top of the blade is now facing the floor. Push the front plate screws through the holes.

  • Page 125: Assembly

    3 3 2.1.3 Assembly Figure 282 To attach the squeegee: 1. Take the vacuum hose (Figure 283, pos. 1). 2. Insert the hose connector (Figure 283, pos. 2) in the squeegee (Figure 283, pos. 3). 3. Twist the hose connector 1/4 turn counterclockwise for a firm fit (Figure 283, pos. 2). 4.

  • Page 126: Decommissioning And Disposal

    It is the responsibility of the i-mop XL/XXL owner to dispose of the product ® responsibly. After decommissioning, the i-mop XL/XXL still contains valuable resources and needs to be disposed of according to your local laws and regulations regarding recycling of electrical equipment. Before disposal please: 1.
  • Page 127 34 Recommended Spare Parts lists 34.1 Parts i-mop XL (TEAL) Part number Part 1232627 Front squeegee blade, Linatex (standard) 1232629 Rear squeegee blade, Linatex (standard) 1265852 Front squeegee blade, Urethane (option) 1232635 Rear squeegee blade, Urethane (option) 1265851 Squeegee assembly 1265853 Splash Guard Kit (Left &...
  • Page 128 34.2 Parts i-mop XXL (TEAL) Part number Part 1237729 Front squeegee blade, Linatex (standard) 1237730 Rear squeegee blade, Linatex (standard) 1237731 Front squeegee blade, Urethane (option) 1237732 Rear squeegee blade, Urethane (option) 1265856 Squeegee assembly 1265857 Splash Guard Kit (Left & Right) 1237713 Brush Kit, Blue, Medium, Set of 2 (Standard) 1237714...
  • Page 129 Electrical wire diagram Electrical trouble shooting tips Tennant Company Tennant Company...

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