Alcatel Vacuum Technology adixen MDP 5011 User Manual
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Alcatel Vacuum Technology adixen MDP 5011 User Manual

Molecular pump
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MDP 5011
Molecular Pump
User's Manual

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Summary of Contents for Alcatel Vacuum Technology adixen MDP 5011

  • Page 1 MDP 5011 Molecular Pump User’s Manual...
  • Page 2 Alcatel Vacuum Technology, as part of the Alcatel Group, has been supplying vacuum pumps, leak detection systems, vacuum measurement and micro machining systems for several years. Thanks to its complete range of products, the company has become an essential player in multiple applications : instrumentation, Research &...
  • Page 3 D The works with the ACT100 controller (refer to the MDP 5011 ACT User’s manual). REFERENCE DU MANUEL : 062199 EDITION : 13 - April 06 Alcatel Vacuum Technology France - MDP 5011 User’s Manual 1 / 2...
  • Page 4 All rights reserved, including copying this document in whole or any part without prior written authorization from Alcatel Vacuum Technology France. Specifications and information are subject to change without notice by from Alcatel Vacuum Technology France. 2 / 2 Alcatel Vacuum Technology France - MDP 5011 User’s Manual...

  • Page 5: Maintenance Instructions

    ....E 200 pump lubrication MDP 5011 running-in using ACT100 controller E 300 MDP 5011 Alcatel Vacuum Technology France - MDP 5011 User’s Manual 1 / 2...

  • Page 6: Maintenance Components

    Indicates a potentially hazardous situation which, if not avoided, could result in death or severe injury. DANGER Indicates an imminently hazardous situation that, if not avoided, will result in death or severe injury (extreme situations). 2 / 1 Alcatel Vacuum Technology France - MDP 5011 User’s Manual...
  • Page 7 ......MDP 5011 accessories 5 1 0 ..... Alcatel Vacuum Technology France - MDP 5011 User’s Manual 1 / 1...

  • Page 8: Main Characteristics

    At the pump exhaust, the gases are evacuated to the atmosphere by a roughing pump. Since the MDP compression rate is set by the design, the MDP limit pressure is given by that of the roughing pump used. Alcatel Vacuum Technology France - MDP 5011 User’s Manual 1 / 1...
  • Page 9 Inlet Shaft Impeller Rotor Housing Drag pump Motor Ball bearing Dynamic seal Motor housing Exhaust Electrical connector MDP 5011 standard molecular pump Cross section drawing Alcatel Vacuum Technology France - MDP 5011 User’s Manual 1 / 2...
  • Page 10 Shaft Impeller Rotor Housing Drag pump Motor Ball bearing Dynamic seal Motor housing Exhaust Purge system DN 16 Electrical connector MDP 5011 CP Molecular pump Cross section drawing 2 / 2 Alcatel Vacuum Technology France - MDP 5011 User’s Manual...
  • Page 11 The compression rate of the MDP 5011 CP is lower than this of the standard MDP 5011 pump. A part of the dynamic seal allows the protection against corrosion. Alcatel Vacuum Technology France - MDP 5011 User’s Manual 1 / 1...
  • Page 12 1.18 (30) 1.18 (30) Exhaust DN 16 ISO-KF Ø h 11 ISO-KF DN 63 3.39 (86.2) + (0.47) 12 mm for disassembling 3.74 (95) Power supply - Connector Alcatel Vacuum Technology France - MDP 5011 User’s Manual 1 / 3...
  • Page 13 +0.47 (12) for disassembling Water cooling connections for 0.23 x 0.31 (6 x 8 mm) plastic tubing or copper tubing 3.74 (95) 4.19 (106.5) Power supply - Connector 2 / 3 Alcatel Vacuum Technology France - MDP 5011 User’s Manual...
  • Page 14 Exhaust DN 16 ISO-KF 1.18 (30) 1.18 (30) h 11 ISO-KF DN 63 Ø 3.39 (86.2) + 0.47 (12) for disassembling 3.86 (98) 3.74 (95) Power supply - Connector Alcatel Vacuum Technology France - MDP 5011 User’s Manual 3 / 3...
  • Page 15 100 V - 50/60 Hz 063165 115 V - 60 Hz 063171 200 V - 50/60 Hz 063173 220 V - 50 Hz 063169 240 V - 50/60 Hz 063172 Alcatel Vacuum Technology France - MDP 5011 User’s Manual 1 / 1...
  • Page 16 ....Air cooling kit connection B 350 ....Alcatel Vacuum Technology France - MDP 5011 User’s Manual 1 / 1...
  • Page 17 The seal kits must be stored away from heat and light (direct sunlight and ultra violet radiation) in order to prevent any hardening of the elastomer. Alcatel Vacuum Technology France - MDP 5011 User’s Manual 1 / 3...
  • Page 18 CAUTION The performance and the operational safety of this product are guaranteed provided that it is used in normal operating conditions. Alcatel Vacuum Technology France - MDP 5011 User’s Manual 2 / 3...

  • Page 19: Installation - Start Up

    The air tightness of the products is guaranteed when they leave the factory for normal operating conditions. It is the user’s responsibility to maintain the level of airtightness particularly when pumping dangerous gases. Alcatel Vacuum Technology France - MDP 5011 User’s Manual 3 / 3...
  • Page 20 (exceptional phenomena). For this use the rotary flange attachment holes. If the inlet flange is attached with claw clamps, use 4 claw clamps. Alcatel Vacuum Technology France - MDP 5011 User’s Manual 1 / 2...

  • Page 21: Pumping Conditions

    Connect the Air inlet valve accessory to the pump. Connect the pump to primary pumping circuit Exhauxt flange DN 16 ISO-KF Different connection accessories can be found in the Manufacturer’s catalog. 2 / 2 Alcatel Vacuum Technology France - MDP 5011 User’s Manual...
  • Page 22 If the pressure of the purge line exceeds 1.3 bar (15 psi ) absolute the performance of the pump will be affected. MDP 5011 CP Filter F view Valve nitrogen Alcatel Vacuum Technology France - MDP 5011 User’s Manual 1 / 1...
  • Page 23 If the user want to make a venting, he must : D press the ”STOP” switch on the ACT 100 controller. D Disconnect the power cable on the ACT 100 controller. Venting valve system To RVP Alcatel Vacuum Technology France - MDP 5011 User’s Manual 1 / 1...
  • Page 24 - Screw the 2 water fittings (2) to the cooling ring and orientate them. - Secure the device by screwing the hose clamp (3) with a screwdriver : the cooling ring does not rotate. Water cooling device Alcatel Vacuum Technology France - MDP 5011 User’s Manual 1 / 2...
  • Page 25 - Control the flow of water depending on ambient temperature, and water temperature using the following graph. Flow l/mn θ water= 68˚F θ water= 59˚F θ water = 50˚F Ambient temperature °F 2 / 2 Alcatel Vacuum Technology France - MDP 5011 User’s Manual...
  • Page 26 If the ambient temperature is above 95 °F, the user should install a water cooling collar. It is recommended for use at ambient temperature between 95 and 132 ° F, or in continuous use at high pressure. Alcatel Vacuum Technology France - MDP 5011 User’s Manual 1 / 1...

  • Page 27: Operation

    ....... . . Alcatel Vacuum Technology France - MDP 5011 User’s Manual...
  • Page 28 Alcatel Vacuum Technology France - MDP 5011 User’s Manual 1 / 1...
  • Page 29 - start up the primary pump - start up the MDP pump. Stop: - close E1 - stop the primary pump - stop the MDP pump - stop the cooling system. Roughing pump Alcatel Vacuum Technology France - MDP 5011 User’s Manual 1 / 1...
  • Page 30 - close the E3 valve MDP pump and primary pump rotating - stop the MDP pump - close the E1 valve - stop the primary pump. - stop the cooling circuit. 2 / 2 Alcatel Vacuum Technology France - MDP 5011 User’s Manual...

  • Page 31: Maintenance

    Chapter D User’s manual of MDP 5011 molecular pumps MAINTENANCE pump maintenance frequency D 300 ..MDP 5011 Alcatel Vacuum Technology France - MDP 5011 User’s Manual 1 / 1...
  • Page 32 - at ultimate pressure 16000 14000 12000 10000 - in cycle less than 1 hour 8000 - at maximum inlet pressure 6000 4000 Housing temperature °C Housing temperature measuring point Alcatel Vacuum Technology France - MDP 5011 User’s Manual 1 / 1...
  • Page 33 WARNING After a complete maintenance operation, it is recommended to perform a helium airtightness test. Alcatel Vacuum Technology France - MDP 5011 User’s Manual 1 / 1...
  • Page 34 (see figure page 2/3). - Lubrication of bearing on the pumping cell side: black jumper. - Lubrication of bearing opposite the pumping cell side: red jumper. Alcatel Vacuum Technology France - MDP 5011 User’s Manual 1 / 3...
  • Page 35 E 200 MDP 5011 pump lubrication RELUBRICATION PROCESS Bearing near the ”pumping cell” Bearing opposite the ”pumping cell” Black 2 / 3 Alcatel Vacuum Technology France - MDP 5011 User’s Manual...

  • Page 36: Bearing Lubrication

    - Remove the syringe. - Reassemble the end cap (12) and the lock pin (F) . The relubrication operation is complete. Execute the pump running-in ( See section E 300). Alcatel Vacuum Technology France - MDP 5011 User’s Manual 3 / 3...
  • Page 37 0,25 min 0,25 min 0,5 min 0,5 min 0,75 min 0,75 min START 3 min 3 min 4,5 min Time minutes STOP 2,75 12,5 17,75 0,25 13,25 18,5 Alcatel Vacuum Technology France - MDP 5011 User’s Manual 1 / 1...
  • Page 38 AVTF supplies maintenance components, spare parts or kits to perform the maintenance of its products (see chapter F). Alcatel Vacuum Technology France - MDP 5011 User’s Manual 1 / 1...
  • Page 39 Electrovalve coil 220 V 50 Hz 038121 Electrovalve coil 200 V 50/60 Hz 038125 Electrovalve coil 115 V 60 Hz 038122 Electrovalve coil 100 V 50/60 Hz 038126 Electrovalve operator 038102 Silencer 075990 Alcatel Vacuum Technology France - MDP 5011 User’s Manual 1 / 1...
  • Page 40 G 010 Pumping curves Alcatel Vacuum Technology France - MDP 5011 User’s Manual...
  • Page 41 G 010 Pumping curves 2 / 2 Alcatel Vacuum Technology France - MDP 5011 User’s Manual...
  • Page 42 In compliance with European Community’s L360 directives , French labor code L231 - R231 and Federal OSHA Safety Standard 1910-1200, Alcatel Vacuum Technology requires this form to be completed to preclude the potential health risk to its service personnel that can occur when receiving, disassembling, or repairing potentially contaminated products.
  • Page 43 Stamp / Seal Stamp / Seal ALCATEL Vacuum Technology France – 98, avenue de Brogny – B.P. 2069 – 74009 ANNECY CEDEX Tél. (33) 4 50 65 77 77 - Fax (33) 4 50 65 75 77 - Web site : www.adixen.com 2 / 2 Alcatel Vacuum Technology France - ACT 100/ACT 100T User’s manual...
  • Page 44 Tel. (1) 781 331 4200 Fax. (1) 781 331 4230 Alcatel Vacuum Technology France - 98, avenue de Brogny - BP 2069 - 74009 Annecy cedex - FRANCE Tel. (33) 4 50 65 77 77 - Fax. (33) 4 50 65 77 89...

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