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Alcatel Vacuum Technology DRYTEL 1025 User Manual

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Welcome
You have just purchased a
DRYTEL 1025 pumping unit.
We would like to thank you and
are proud to count you among our
customers.
This product has benefited from
Alcatel's many years of experience in
pumping unit design.
To guarantee high performances and
full satisfaction from this equipment,
we suggest that you study this manual
before any intervention on your
pumping unit, particularly the chapter
on installation and start-up.
Applications
Advantages
Alcatel Vacuum Technology France - Drytel 1025 User's Manual
DRYTEL 1025 pumping unit
Drytel 1025 pumping units are recommended for all
applications in which a clean and dry vacuum is required.
They may be used for different types of application:
INDUSTRY: Cryogenics, freeze-drying etc.
INSTRUMENTATION: Mass spectrometry, Airlock analysis
etc.
RESEARCH AND DEVELOPMENT: Pumping small volumes,
Gauge calibration, etc.
VARIOUS SEMICONDUCTOR PROCESSES: Airlock
pumping, etc.
Clean pumping,
Flexibility, reliability and strength,
Compact size and low weight,
Easy maintenance,
Economical solution.
1/2

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Summary of Contents for Alcatel Vacuum Technology DRYTEL 1025

  • Page 1 RESEARCH AND DEVELOPMENT: Pumping small volumes, Gauge calibration, etc. VARIOUS SEMICONDUCTOR PROCESSES: Airlock pumping, etc. Advantages Clean pumping, Flexibility, reliability and strength, Compact size and low weight, Easy maintenance, Economical solution. Alcatel Vacuum Technology France - Drytel 1025 User’s Manual...
  • Page 2 All rights reserved, including copying this document in whole or any part without prior written authorization from Alcatel Vacuum Technology France. Specifi cations and information are subject to change without notice by Alcatel Vacuum Technology France. Alcatel Vacuum Technology France - Drytel 1025 User’s Manual...
  • Page 3 Chapter F MAINTENANCE COMPONENTS F 000 - Spare parts - Instructions of use F 10 - Maintenance kit Chapter G APPENDIX G 100 - Declaration of conformity G 200 - Safety questionnaire Alcatel Vacuum Technology France - Drytel 1025 User’s Manual...
  • Page 4 Indicates a potentially hazardous situation which, if not avoided, could result in death or severe injury. Indicated an imminently hazardous situation that, if not avoided, will result in death or severe injury (extreme situations). Alcatel Vacuum Technology France - Drytel 1025 User’s Manual...
  • Page 5 The inlet gases are compressed and rejected at atmospheric pressure. Drytel 1025 pumping units are designed for the pumping gases or vapors and must not be use for the liquid pumping. Howener vapors emanated from liquids or solids can be pumped when diluting them with inert gases.
  • Page 6 Economical solution. • Different products DRYTEL 1025 available Primary pump AMD1 or AMD4 Secondary pump MDP 5011 or ATH 31 + Options Automatic air ballast Remote control DN16 exhaust end fitting Alcatel Vacuum Technology France - Drytel 1025 User’s Manual...
  • Page 7 A 20 Description Description The Drytel 1025 pumping unit is a dry (oil-free) pumping system, capable of pumping from atmospheric pressure up to secondary vacuum pressures. DRYTEL 1025 Primary pump AMD1 or ADM4 Secondary pump MDP 5011 or ATH 31 +...
  • Page 8 C 20. Using the pumping unit in local mode See sheet Side panel Fuse holder Time meter Male mains connector Main switch Optional remote control connector. C 30 B 50 See sheets A 50 Alcatel Vacuum Technology France - Drytel 1025 User’s Manual...
  • Page 9 For more efficiency, it is possible to use a dry neutral gas as a purge gas. B 30 Connecting the automatic air ballast (option) See sheet C 40 Using the automatic air ballast (option) See sheet Alcatel Vacuum Technology France - Drytel 1025 User’s Manual...

  • Page 10: Technical Data

    Power consumption at start-up (50Hz) (60Hz) (50Hz) (60Hz) (50Hz) (60Hz) (50Hz) Power consumption at synchronism (50Hz) (60Hz) (50Hz) (60Hz) (50Hz) (60Hz) (50Hz) Noise level (*) Ultimate vacuum measured according to PNEUROP specifi cation Alcatel Vacuum Technology France - Drytel 1025 User’s Manual...
  • Page 11 1 to 1.10 - Flow rate sccm - Solenoid valve power V DC supply voltage 1/8G - Connection thread Maximum weight of inlet flange Maximum temperature °C pumping gases Maximum operating °C temperature Alcatel Vacuum Technology France - Drytel 1025 User’s Manual...
  • Page 12 Avoid over pressure at exhaust purge at destroy the pump Make sure that tightness of inlet components group is effi cient. Check that the saturing vapor pressure of gas is not reached when pumping. Alcatel Vacuum Technology France - Drytel 1025 User’s Manual...
  • Page 13 This list is not exhaustive. During any applications, you can not know what the pumping group really pumps. The pumping line equipment degassing can produce reactive gases. The pumped gases composition can be modifi ed and to change its composition. Alcatel Vacuum Technology France - Drytel 1025 User’s Manual...
  • Page 14 Used to improve pumping of light gases by function air purge. • In case of accident or if the pump stop, a valve closes this inlet and keeps the pump anti-suck back. Alcatel Vacuum Technology France - Drytel 1025 User’s Manual...
  • Page 15 102568 ring (without O-ring) O-ring DN 63 082028 Rotatable fl ange 068420 Blank fl ange 068285 303166 Pack of 10 copper- 303290 gasket Flange 303124 Screw kit 303416 4 clamps 303056 Alcatel Vacuum Technology France - Drytel 1025 User’s Manual...
  • Page 16 It is a permanent device which is not piloted by remote control. • It is used during the pumping of high vapor pressure gases. • Its flow is 75 l/h. • When it is used, the unit is not anti--suck back. Alcatel Vacuum Technology France - Drytel 1025 User’s Manual...
  • Page 17 - use shielded links and connections for interfaces, - stabilise the power supply line with a mesh from the power supply source up to a distance to 3 m with respect to the product input. Alcatel Vacuum Technology France - Drytel 1025 User’s Manual...
  • Page 18 When the main switch is set to 0, some electrical connections may still be live. Electrical shocks may cause severe injuries. Before working on the pumping unit, it is recommended to disconnect the mains power supply cable. Alcatel Vacuum Technology France - Drytel 1025 User’s Manual...
  • Page 19 fi lters, scrubbers, etc., to insure that the exhaust meets all air regulations. Check that pump is correctly connected to the equipment. Alcatel Vacuum Technology France - Drytel 1025 User’s Manual...
  • Page 20 The pumping unit can pump air with steam. It must not pump water, other liquids, fumes, corrisive flammable gases. The pumpin unit must not be operate in the aeras where then is a exploision risk. Contact center service to adapt the pumping unit. Alcatel Vacuum Technology France - Drytel 1025 User’s Manual...
  • Page 21 Be sure to remove the foam packing particulary the wedge under AMD1 pump. Pumping unit storage The Drytel 1025 pumping unit can be stored without any particular precautions (ambient temperature between -10 and + 60 °C). See sheet A 40 Inlet flange must be closed for prevent foreign bodies or moisture from entering pump.
  • Page 22 Risk of toppling over: compliance with EEC safety regulations is guaranteed (normal range 10°). • However, it is recommended to take precautions to prevent the risk of the equipment toppling over during handling, installation and operation. Alcatel Vacuum Technology France - Drytel 1025 User’s Manual...
  • Page 23 To connect the neutral gas line, unfasten the air inlet filter, and connect tle neutral gas at the 1/8G connection. (option) Air inlet filter A 20 Description See sheet See sheet C 40 Using automatic air ballast. Alcatel Vacuum Technology France - Drytel 1025 User’s Manual...

  • Page 24: Electrical Connection

    Otherwise, make the necessary modifications. E 30 See sheet Connection • Check that the drytel 1025 is set to the local mains voltage. If not see sheet E 30 • Connet the main power cable to drytel 1025. If the pumping unit is equipped with the remote control option,...
  • Page 25 (Wiring, power supply and command are supplied by the customer). The power supply of 24 V DC valve must be done independently of Drytel 1025 electronical. This valve is normally closed. Alcatel Vacuum Technology France - Drytel 1025 User’s Manual...
  • Page 26 Location of the remote The remote control is connected via the male remote control connector on the side of the pumping unit. control connector Male remote control connector Alcatel Vacuum Technology France - Drytel 1025 User’s Manual...
  • Page 27 If the pumping unit is used in remote control mode, wire the remote control connector (supplied by customer) according to the diagram below, take off the mask and connect it to the male remote control connector. Alcatel Vacuum Technolog Alcatel Vacuum Technology France - Drytel 1025 User’s Manual...
  • Page 28 (supplied by the manufacturer and according to the diagram below) unit in local mode to the male remote control connector. Alcatel Vacuum Technology France - Drytel 1025 User’s Manual...
  • Page 29 B 50 Connecting the remote control connector (option) Contact Function 9 - 22 Primary pump operation 11 - 24 Secondary pump operation Alcatel Vacuum Technolog Alcatel Vacuum Technology France - Drytel 1025 User’s Manual...
  • Page 30 1. Then let the pump running for 20 minutes at ultimate pressure. The purpose of this slow rotation is to distribute the grease regularly in the ball bearings. Alcatel Vacuum Technology France - Drytel 1025 User’s Manual...
  • Page 31 The turbomolecular pump speeds up to reach its synchronism speed. Yellow Green The secondary pump has reached its synchronism speed Time T + 2 min The pumping unit is ready for operation. Yellow Green Alcatel Vacuum Technology France - Drytel 1025 User’s Manual...
  • Page 32 The pumping unit stops Time T + n • Main switch set to 0. The various parts of the unit stop: primary pump, fan and secondary pump stop simultaneously. Yellow Green Alcatel Vacuum Technology France - Drytel 1025 User’s Manual...
  • Page 33 Set the main switch to 1. The fan starts up. • The start-up of the primary and secondary pumps is controlled remotely by opening and closing the various dry contacts wired on the B 50 remote control connector. See sheet Alcatel Vacuum Technology France - Drytel 1025 User’s Manual...
  • Page 34 The shutdown of the primary and secondary pumps is controlled remotely by opening and closing the various dry contacts wired on unit the remote control connector. See sheet B 50 • Set the main switch to 0. The fan stops. Alcatel Vacuum Technology France - Drytel 1025 User’s Manual...
  • Page 35 If the gas is toxic, check that used materials are compatible with the requested leakness level. If necessary, install a purge at the exhaust of the pumping unit to dilute the gas and protect the exhaust from the moisture. Alcatel Vacuum Technology France - Drytel 1025 User’s Manual...
  • Page 36 Before working on the pumping unit, it is recommended to: - stop the pumping unit (main switch set to 0), - wait for all the components stop, - disconnect the mains power supply cable. Alcatel Vacuum Technology France - Drytel 1025 User’s Manual...
  • Page 37 The pumping unit has Wait for the pumping unit heated up.The red to return to ambient tempe- indicator light comes rature. The secondary pump Contact the service centre. is faulty. Alcatel Vacuum Technology France - Drytel 1025 User’s Manual...
  • Page 38 The primary pump is The primary pump is See action for incident 5. noisy. at high pressure. The primary pump is See action for incident 4. not powered correctly. Alcatel Vacuum Technology France - Drytel 1025 User’s Manual...
  • Page 39 Cleaning and bearing E 60 conditions replacement. (See page following) Secondary pump The pump grease refilling and bearing replacement periods depend on their use. • 5011 MDP, bearing refill, • ATH31+, bearing replacement. Alcatel Vacuum Technology France - Drytel 1025 User’s Manual...
  • Page 40 - 16 000 hours in continuous rotation, - 10 000 hours in cycle. For a temperature of 35 °C, the frequency is : - 10 000 hours in continuous rotation, - 6 300 hours in cycle. Alcatel Vacuum Technology France - Drytel 1025 User’s Manual...
  • Page 41 - please use the original packaging, - or hire a packaging specialist. • This packaging may be ordered P/N: 108992. Note: A product damage during its return, with not adapted packaging, will be not guaranteed. Alcatel Vacuum Technology France - Drytel 1025 User’s Manual...
  • Page 42 Replace the fuse holder (by snapping it on) in its housing in the power supply unit. • Position the housing. • Fasten the four M 4 - 10 housing attachment screws. Alcatel Vacuum Technology France - Drytel 1025 User’s Manual...
  • Page 43 Disconnect the secondary pump/converter board connection cable. • Unfasten the clamping collar on the exhaust side tube of the secondary pump. • Release and discard the tube. • Retrieve the clamping collar. Alcatel Vacuum Technology France - Drytel 1025 User’s Manual...
  • Page 44 • Tighten the retrieved clamping collar half-way up the connection fitting. Cowling reassembly • Position the cowling. • Fasten the four M 4 - 10 cowling support screws. Alcatel Vacuum Technology France - Drytel 1025 User’s Manual...
  • Page 45 It is recommended, when replacing diaphragms, to disassemble and reassemble each of the diaphragms in succession, so as not to invert the parts of one subassembly with another during reassembly, in particular possible locking washers. Diaphragm pump breakdown view Alcatel Vacuum Technology France - ATH 200 User’s Manual...
  • Page 46 Clamping disk the support disk and discard Diaphragm it. Clean the adjusting washer. Clean the diaphragm seats with alcohol. F 10 See sheet Adjusting washer Disk support Alcatel Vacuum Technology France - ATH 200 User’s Manual...
  • Page 47 Remove the diaphragm wrench. Flatten the diaphragms. Check valve Locate the position of head covers and casing cover. reassembly Oblong hole for inlet Circular hole for exhaust Alcatel Vacuum Technology France - ATH 200 User’s Manual...
  • Page 48 Always use 2 flat wrenches to fasten the bandjos. While holding the banjo fitting using the 16 mm flat wrench, fasten the upper connector using the 14 mm flat wrench. Perform the same procedure for the lower connector. Alcatel Vacuum Technology France - ATH 200 User’s Manual...
  • Page 49 - After the running in period, if the ultimate pressure is 2 mbar different from the technical data, check the leaks on pipes between the different stages and connectors. Alcatel Vacuum Technology France - ATH 200 User’s Manual...
  • Page 50 (possible if locking washers are present). AMD4 breakdown view Diaphragm suppor disk Diaphragm Diaphragm clamping disk Head cover Housing Valve Connecting rod Housing cover Housing cover Alcatel Vacuum Technology France - ATH 200 User’s Manual...
  • Page 51 Check the o-ring (4) and change it if necessary. Clean the valve seats with alcohol. Diaphragm disassembly With a screwdriver for recessed head screws (5), unfasten the 4 screws and remove the flange of the housing (6). Alcatel Vacuum Technology France - ATH 200 User’s Manual...
  • Page 52 Check for washers under clamping disk. Put them on the screw of the diaphragm clamping disk. Apply a drop of adhesive (Omnifit 50 M or Loctite 243) to thread of screw of diaphragm clamping disk. Alcatel Vacuum Technology France - ATH 200 User’s Manual...
  • Page 53 Note: Fasten the 4 CHC screws in contact diagonally and then tighten with a maximum torque of 10 Nm. Inlet Note : Housing cover must not be in contact with the housing to avoid pump seizing. Alcatel Vacuum Technology France - ATH 200 User’s Manual...
  • Page 54 Reassembling the Connect the inlet port to the pumping line. pump on its support Connect the exhaust port to the exhaust extraction system (if B 31 necessary). Refer to Alcatel Vacuum Technology France - ATH 200 User’s Manual...
  • Page 55 The greasing syringe contains two jumpers: • A black one for greasing the pumping cell side bearing. • A red one for greasing the bearing opposite the pumping cell. Alcatel Vacuum Technology France - Drytel 1025 User’s Manual...
  • Page 56 E 60 MDP 5011 pump lubrication RELUBRICATION PROCESS Bearing near the “pumping cell” Bearing opposite the “pumping cell” Black Alcatel Vacuum Technology France - Drytel 1025 User’s Manual...
  • Page 57 M 6 washer taking care not to crush the shock mounts. Note: When positioning the exhaust flange, make sure that the clamping collar screw is inside the circle defined by the secondary pump. Alcatel Vacuum Technology France - Drytel 1025 User’s Manual...
  • Page 58 Fasten the four C M 4 - 10 cowling attachment screws. Running after refilling • After refilling with grease, it is essential to follow the secondary pump start-up instructions. See sheet E 70 with grease Alcatel Vacuum Technology France - Drytel 1025 User’s Manual...
  • Page 59 (the second phase is carried out in a vacuum): Pumping unit in operation 0.25 0.25 0.75 0.75 Start Time in min Stop 17.75 12.5 2.75 0.25 13.25 18.5 Alcatel Vacuum Technology France - Drytel 1025 User’s Manual...
  • Page 60 F 000 Spare parts - Instructions of use Replacement of parts Our products are designed to comply with current EC regulations and guarantee optimal operating conditions with maximum and use of non genuine safety conditions for the user. parts Any modification of the product made by the user is liable to lead to non-compliance with the regulations, or even to put into doubt the performance of the product and the user’s safety.
  • Page 61 060855 4 A fuse 060851 6.3 A fuse 060860 Pumping tube 106796 Power cables Description Europe 103566 U.K. 104411 Italy 104758 Switzerland 103718 U.S.A 103567 Connector 2p + T U.S. 106837 Alcatel Vacuum Technology France - Drytel 1025 User’s Manual...

  • Page 62: Primary Pump

    - FD T.46 022). Seal washer Description AMD1 AMD4 Seal washer (pce) 109528 106027 Qty by pump Sold singly AMD4 AMD1 Silencer Description AMD1 AMD4 Silencer 114494 110035 AMD1 AMD4 Alcatel Vacuum Technology France - Drytel 1025 User’s Manual...
  • Page 63 The bearings are selected according to two digits marked on the identification plate, after the secondary pump serial number. The bearing kit part number will be determined by comparing the information on the identification plate. See the table below. Alcatel Vacuum Technology France - Drytel 1025 User’s Manual...
  • Page 64 Thefore, the part number of the pumping cell side bearing is 066675 • The second digit gives the dimension of the shaft opposite the pumping cell, i.e. 7.995mm. Therefore, the part number of the bearing opposite the pumping cell is 066675. Alcatel Vacuum Technology France - Drytel 1025 User’s Manual...

  • Page 65: Declaration Of Conformity

    G 100 Declaration of conformity Alcatel Vacuum Technology France - Drytel 1025 User’s Manual...
  • Page 66 In compliance with European Community’s L360 directives, French labor code L231 - R231 and Federal OSHA Safety Standard 1910-1200, Alcatel Vacuum Technology requires this form to be completed to preclude the potential health risk to its service personnel that can occur when receiving, disassembling, or repairing potentially contaminated products.
  • Page 67 Stamp / Seal Stamp / Seal ALCATEL Vacuum Technology France – 98, avenue de Brogny – B.P . 2069 – 74009 ANNECY CEDEX Tél. (33) 4 50 65 77 77 – Fax (33) 4 50 65 75 77 Web site: www.adixen.com...