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Summary of Contents for Omer Kar 400
- Page 1 Kar 400 Capacity 40,000 Kg / 88,185 Lbs Noiselevels 70dB (A) OPERATION AND MAINTENANCE MANUAL Mechanical Levelling OMER NA Inc. 2300 Speers Road, Oakville, ON. L6L 2X8 Tel. 905-847-1198 Fax 905-891-1214...
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Page 2: Table Of Contents
INDEX......ENGLISH General Information 1 - 1 1.1. Marketing Data 1 - 1 1.2. Assistance 1 - 1 1.3. Description of Personnel 1 - 2 Description of The Machine 2 - 1 2.1. Technical Data 2 - 1 2.2. Nomenclature 2 - 1 2.3. -
Page 3: General Information
General Information 1.1. Marketing data Table identification plate: Assistance OMER NA Inc. Phone: 877-799- LIFT (5438) Fax: 905-891-1214 Email: sales@KarLiftSolutions.comOMER NA Inc. -
Page 4: Description Of Personnel
Description of Personnel Terms and Definitions • OPERATOR / SPECIALIZED TECHNICIAN the person(s) appointed to: º Install º set up º adjust º perform maintenance on º clean º repair º transport the lift º perform certain maintenance operations that require specific preparation and expertise in the mechanics, electrical, electronic, oil-hydraulic and pneumatic fields. -
Page 5: Description Of The Machine
Description of the Machine Attention to: • USER; • OPERATOR / SPECIALIZED TECHNICIAN. 2.1. Technical Data LIFT CAPACITY 40,000 40,000 88,185 88,185 MOTOR POWER MOTOR POWER 220-240 / 440-480 220-240 / 440-480 ELECTRIC POWER SUPPLY ELECTRIC POWER SUPPLY TOTAL CURRENT DRAW MAX 28.0 / 14.0 28.0 / 14.0 PNEUMATIC POWER SUPPLY... - Page 6 DESCRIPTION Platform Lower Leg Upper Leg Tension Rod Hydraulic cylinder (main lift) Base plate Wheel Stop Access Ramps Electrical Controls Hydraulic Pump Flow Divider Protective floor pipe covers Ramp cover plate...
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Page 8: Loading Conditions
Loading Conditions... -
Page 9: Expected Use
SAFETY Attention to: - USER - OPERATOR / SPECIALIZED TECHNICIAN 3.1. Expected use The function of the vehicle lift is to lift motorized vehicles, which have the distribution of the loading according norms in force. Only move the vehicle on the lift in the fully down position. The accessories indicated in the relating chapter can be used. -
Page 10: Precaution
Precaution When loading the lift never exceed the capacity shown on the ID plate on the lift Never lift people. Any modifications to the lift must be authorized by the manufacturer The equipment must be used by specifically trained and authorized personnel only. Do not tamper with the lift’s upstroke and downstroke... - Page 11 Always check the stability of the hoisted vehicle In case of “recess-mounted version” before carrying out the final lowering with bypass key,please ensure you that all personnel are clear of the lift. Do not use the lift in the event of poor operational or hazardous conditions Check the lift carefully after long periods of inactivity before putting it back into service...
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Page 12: Improper Use
Improper use Never remove the stop (A) and the ramp overlay (B). They prevent the vehicle from coming off the platform. Never lift vehicles using equipment other than that specified by the manufacturer Never lift vehicles that are only partially on the lift... -
Page 13: Safety Device Features
Safety Devices Features SAFETY DEVICE COMPOSED OF POSITION IN THE EVENT OF..EFFECT ON MAIN LIFT Leakage on the Accidental descent is Mechanical On each hydraulic hydraulic circuit or blocked with a maximum Anti-fall Rack jack cylinder of the lift breakage of a displacement of a 4 Device... -
Page 14: Residual Risks
Residual risks HAZARD CONDITION RISK Contact with high Maintenance PIPE BREAKING MAINTENANCE pressure oil on Technician rupture Maintenance Contact with live ELECTRIC SHOCK MAINTENANCE Technician components Shearing of hands PERSONAL Maintenance MAINTENANCE and feet while lift is INJURED Technician in movement... -
Page 15: Stickers And Plates
Safety instruction (GB) Warning Warning Grounding Grounding Duty cycle time Duty cycle time Logo KAR 400 Logo KAR 400 Logo Omer Logo Omer MAX CAPACITY MAX CAPACITY Do not stay near the lift in movement Do not stay near the lift in movement... - Page 16 LIFT...
- Page 18 LABEL 1 LABEL 2 LABEL 3 LABEL 4 LABEL 5 LABEL 5 “SI CONNECTÉ À UN CIRCUIT PROTÉGÉ PAR DES FUSIBLES UTILISER DES FUSIBLES À UNE ACTION DIFFERÉE MARQUÉS D.
- Page 19 LABEL 6 LABEL 7 LABEL 8 LABEL 9 400/88 LABEL 10...
- Page 20 LABEL 11 LABEL 12 LABEL 13...
- Page 21 LABEL 14 LABEL 15 LABEL 16 LABEL 17 LABEL 17 40000 88185 LABEL 18 LABEL 18 DO NOT USE BELOW GARAGE FLOOR OR GRADE LEVEL LABEL 19 LABEL 19 NE PAS UTILISER À UN NIVEAU INFÉRIEUR À CELUI DU PLANCHER DU GARAGE OU DU SOL...
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Page 22: Transport And Handling
Installation Attention to: - OPERATOR / SPECIALIZED TECHNICIAN 4.1.! Transport and handling The packaged lift must only be transported using crane or fork truck with a greater capacity than the lift to be handled. The equipment is wrapped in bubble pack to protect the components. Wooden crates or pallets are used in special cases. -
Page 23: Packing List
~ 7000 ~ 1200 ~ 700 KAR 400 ~ 7000 ~ 1200 recess-mounted version KAR 400 is usually sent in 4 packages: Right platform Left platform Control unit Accessories The packages may vary according to: the size of the lift;... -
Page 24: Place Of Installations
Place of installation To ensure adequate installation please refer to ANSI / ALI ALIS SAFETY requirements for installation and service of automotive lifts The free space around the lift must satisfy applicable regulations and be no less than 700 mm or 27.5 inches. -
Page 25: Connecting The Lift
Connecting the lift Follow the sequence of operations given below 1. Connect the hoses provided, which lead out of the control unit with their respective inputs to the lift (see paragraphs: Hydraulic, pneumatic, electrical connection) 2. Fill the circuit MASTER/SLAVE and remove air from the same circuit. (see paragraph: Filling of the circuit Master-Slave) 3. - Page 26 JOIN THE HOSES RESPECTING THE NUMBERING HOLE FOR THE HOSE...
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Page 27: Pneumatic Connections
4.4.2. Pneumatic connections • Uncoil the pneumatic hose connected to EV2. • Bring the pneumatic hose from the control unit to the lift, through the hole at the base of the control unit. • Join the hoses from the platform with the hose from the control unit with a Tee coupling HOLE FOR THE HOSE HOLE FOR THE HOSE HOLE FOR THE HOSES PASSAGE... - Page 28 The electric power cable should be AWG 10 wire. Attention: • Power the lift’s electrical system using a line fitted with a main braker and without any other junctions. • The devices fitted to provide protection against short circuits must take into account the features of the electrical equipment: NOMINAL POWER NOMINAL POWER...
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Page 29: Filling Of The Circuit Master-Slave
4.5. Filling of the circuit Master-Slave PROCEDURE TO BE EXECUTED ONLY DURING THE INSTALLATION 1.Turn the taps on 2. Push button PS / UP till when the lift start lifting 3. Turn the taps off 4. Push button PS / UP till the complete opening of the divider 5. -
Page 30: Lift Position
4.6. Lift position 1. Place the lift on floor a. aligned b. in parallel 2. Mark on floor the position of the base frames 3. Lifting 4. Put the base frames again in the position alongside the marked line on floor 5. -
Page 31: Check
4.7. Check 1. Check that the gap is of > X 2. Screw the nut up to the time that the high of the spring is of Y... -
Page 32: Anchor Bolt Installation
4.8. Anchor Bolt installation 1. Drilling the hole 2. Clean the inside of the hole 3. Push the anchor capsule into the drilled hole 4. Driving the anchor rod into the hole 5. Waiting for the solidification time (t 6. Waiting for the hardening of the compound (t cure 7. -
Page 33: Checks Before Use
Checks before use Having completed installation of the lift, the following test must be performed before it can be used for work. TEST STANDARDS Lift leveling Max. 0.5 mm per meter GAP between the plates and the height of the (see: Check) spring Sturdiness of anchors fastening to the floor... -
Page 34: Final Testing
4.10. FINAL TESTING The static and dynamic load test with overloads are performed at the Manufacturer’s premises The user may perform nominal load test (with ± 10% tolerance admitted for maximum valve calibration) with distribution of the loads as described in the Loading conditions paragraph of the installations, use and maintenance manual. -
Page 35: Use
Attention to: - USER - OPERATOR / SPECIALIZED TECHNICIAN Operation commands SYSTEM MAIN SWITCH Activating this switch, the control panel in enable TABLE UP BUTTON Activating this switch, the vehicle lift begins lifting LT DOWN BUTTON By pressing the button PDLTA, the auxiliary lift LT a) Start the lowering b) Stops when the LT platform is about 120 mm from floor The lamp SLPDLT turns on... -
Page 36: Maintenance
MAINTENANCE The lift controls and safety devices should be checked periodically by the user to assure ongoing efficiency. All routine maintenance operation should be performed by trained staff operating in full safety Attention to: -OPERATOR / SPECIALIZED TECHNICIAN 6.1. Ordinary / extraordinary maintenance We recommend the following ordinary and extraordinary routine maintenance operations MACHINE TYPE OF... - Page 37 LUBRICATING POINTS (repeat on all 4 legs)
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Page 38: Maximum Pressure Valve Calibration
Table adjustment procedures 6.2.1. Maximum pressure valve calibration The calibration of the valve must be done by an authorized service technician from the manufacturer. After the calibration the valve must be sealed for example with sealing wax. 1) Take the table to maximum height 2) Connect a pressure gauge to the output (part A) 3) Loosen the nut by turning two revolutions anticlockwise (part B) 4) Keeping the up command button pressed, check the pressure on the pressure... -
Page 39: Functioning Test
6.2.2. Photocell The alignment procedure of the photocells has to be carried out by specialized people and authorized from the 6.2.2.1. Alignment manufacturer. NORMAL STATUS • RED LED ON STOP STATUS • RED LED OFF • With a sheet parallel to the reflector move downwards •... -
Page 40: Velocity Fuse
6.2.3 Velocity Fuse The calibration of the valve must be drive by an authorized service technician from the manufacturer. THE CALIBRATION DISTANCES MUST BE ESTABLISHED BY THE MANUFACTURER. 1. Remove the valve (1) on the bottom of the piston using the key provided (2) 2. -
Page 41: Platform Levelling
6.2.4 Platform levelling THE PROCEDURE OF PLATFORM LEVELLING MUST BE EXECUTED STRICTLY WITHOUT THE CAR ON THE LIFT 1. Lift using the button of “upward” PS until max weight is reached 2. Turn the taps on 3. Push PS/UP 4. Turn the taps off... -
Page 42: Unblocking Safety Locks
6.2.5 Unblocking safety locks The “unblocking procedure” has to be carried out from authorized service technician from the manufacturer. Procedure to be done , when a “safety lock” is on blocking position: 1. Open the feed valve of the slave circuit of the involved cylinder 2. - Page 43 6.3. Safety lowering MANUAL LOWERING WITH HAND PUMP (accessory available on request) Operations to be performed to lower raised platform with vehicle on the case of a power outage: • Insert the lever on the dedicated pump support • Unscrew the lock nut valve EV3, fully unscrew the knurled pin (see photograph) and allow the table to lower •...
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Page 44: Abnormal Operation
6.4. Abnormal operation WHAT HAPPENS WHERE CHECK The lift does not rise and the • FUSES a.1. line fuse blown motor does not start •THERMAL RELAY a.2. 24 volt fuse blown •TRANSFORMER b.1. thermal relay tripped, re-set •MOTOR c.1. transformer burnt out, does not emit 24 volt •CONTACTOR d.1. -
Page 45: Accessories
Accessories CODE DESCRIPTION PHOTOGRAPH 4033041400 LIGHTING SYSTEM (NEON STRIPS) (only for standalone)
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