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Omer Tripark 25 Installation Manual

Capacity 2500 kg for each platform noise emission 70db(a)
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INSTALLATION MANUAL
O.ME.R. S.p.A.
Via Galileo Galilei, 20
30035 MIRANO (VENEZIA) Italy
Tel.+39 041.5700303
Fax +39 041.5700273
Numero verde 800 017745
E-Mail:
info@omerlift.com
www.omerlift.com
Capacity 2500 Kg for each platform
Noise emission 70dB(A)

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Summary of Contents for Omer Tripark 25

  • Page 1 INSTALLATION MANUAL O.ME.R. S.p.A. Via Galileo Galilei, 20 30035 MIRANO (VENEZIA) Italy Tel.+39 041.5700303 Fax +39 041.5700273 Numero verde 800 017745 E-Mail: info@omerlift.com www.omerlift.com Capacity 2500 Kg for each platform Noise emission 70dB(A)

  • Page 2: Table Of Contents

      BYPASS microswitch (FCBY2) ................ 28   Photocell (FOT) and reflector (CAT)  .............. 29     9.1.   .................. 31 IRING CONNECTIONS     9.2.  ................. 33 YDRAULIC CONNECTIONS     9.2.1. Connection of hydraulic unions .............. 34     9.3.  ................ 35 EVELLING THE LIFT STRUCTURE   Ground anchoring  .................... 36 9.4.    ................. 37   NSTALLING CHEMICAL ANCHORS cod.ITRIP250092D PRELIMINARY TRIPARK 25...

  • Page 3: Symbols Used In The Manual

    Non- IMPORTANT compliance with the indications can be dangerous for the operator and can damage the system. Indicates that the specific activity or operating sequence must PROHIBITION avoided cod.ITRIP250092D PRELIMINARY TRIPARK 25...

  • Page 4: Introduction

    - adequate guards have been installed as described in the chapter “Safety - Customer requirements” in the User's Manual. The platform complies with the certification issued by O.ME.R. only if the installation site meets the indicated requirements. cod.ITRIP250092D PRELIMINARY TRIPARK 25...

  • Page 5: Safety

    2 m. HELMET WITH CHIN Must always be worn while in the yard. STRAP Must always be worn while using EAR PROTECTION noisy equipment. SAFETY Must always be worn while in the yard. GOGGLES/GLASSES cod.ITRIP250092D PRELIMINARY TRIPARK 25...

  • Page 6: Building Scaffolding

    6. Equipment INSULATED PLIERS. INSULATED In addition to the standard equipment, the following are required for SCISSORS. installation: HAMMER SERIES OF SOCKET WRENCHES SPIRIT LEVEL SERIES OF FLAT AND PHILIPS- DRILL HEAD SCREWDRIVERS OIL PIPE WRENCHES GRINDER cod.ITRIP250092D PRELIMINARY TRIPARK 25...

  • Page 7: Transport And Handling

     protect the electrical box from impacts.  protect the corners and ends of the piece being transported with suitable material (Pluriboll – cardboard).  harness the unit to the lifting points using special slings cod.ITRIP250092D PRELIMINARY TRIPARK 25...

  • Page 8: Weight And Dimensions Of The Packaged Lift

    FOR TRANSPORT, THE CAGE (OR PACKAGED LIFT) MUST BE ADEQUATELY SECURED TO PREVENT IT FROM SHIFTING ON THE DECK OF THE TRANSPORT VEHICLE. cod.ITRIP250092D PRELIMINARY TRIPARK 25...

  • Page 9: Place Of Installation

    When the floor characteristics are not avalaible, a suitabel foundation has to be done below the supporting plates of the platform. The lift must in any case be fastened to the floor using dedicated chemical anchor capsules. cod.ITRIP250092D PRELIMINARY TRIPARK 25...

  • Page 10: Electric Supply System

    Only connect the machine to type approved sockets with an earth cable PICKUP CURRENT 35,8 of proven efficiency. FUSE (DELAYED) Periodically have qualified personnel check the correct tightening of the electric cables of the various components. FUSE (FAST) THERMOMAGNET CABLE SECTION cod.ITRIP250092D PRELIMINARY TRIPARK 25...

  • Page 11: Installation Procedure

    Pagina 11 di 45 9. Installation procedure Column Position the columns on ground. Fix: TYPE Q.ty Torque Nm SCREW M16x60 WASHER cod.ITRIP250092D PRELIMINARY TRIPARK 25...
  • Page 12 Pagina 12 di 45 Fix pipes + joints. cod.ITRIP250092D PRELIMINARY TRIPARK 25...

  • Page 13: Stop Microswitches(Fc2Sx,Fc2Dx)

    Pagina 13 di 45 Install STOP microswitches(FC2SX,FC2DX) FC2SX FC2DX TYPE Q.ty Torque Nm SCREWS TCEI M4x16 2,78 Pass the cable on the upper crosspiece cod.ITRIP250092D PRELIMINARY TRIPARK 25...
  • Page 14 Pagina 14 di 45 Install a column spacer temporarily (central cross brace) Place the machine in vertical position. Remove temporary spacer. cod.ITRIP250092D PRELIMINARY TRIPARK 25...
  • Page 15 Pagina 15 di 45 Fix only 1 anchor of 1st column: TYPE Q.ty CHEMICAL ANCHORS M16X125 cod.ITRIP250092D PRELIMINARY TRIPARK 25...
  • Page 16 Pagina 16 di 45 Remove screws and brackets for transportation. cod.ITRIP250092D PRELIMINARY TRIPARK 25...

  • Page 17: Lower Platform Guides

    Pagina 17 di 45 Lower platform guides Fix: TYPE Q.ty Torque Nm SCREW M16x60 WASHER Selflocking cod.ITRIP250092D PRELIMINARY TRIPARK 25...

  • Page 18: Central Lower Cross Brace

    Pagina 18 di 45 Central lower cross brace Insert and fix: TYPE Q.ty Torque Nm SCREW TE M16x70 WASHER Selflocking cod.ITRIP250092D PRELIMINARY TRIPARK 25...

  • Page 19: Torsion Bar

    Pagina 19 di 45 Torsion bar  Insert torsion bar  Insert right and left safety locks TYPE Q.ty Torque Nm SCREW M16x70 Selflocking cod.ITRIP250092D PRELIMINARY TRIPARK 25...
  • Page 20 TE M8x35 WASHER Selflocking front tip TYPE Q.ty Torque Nm SCREW TE M8x35 WASHER Selflocking the cables protection Compact everything • • Drill the central cover • TYPE Q.ty Ø Hole SCREW ST 4,8x16 4,25 mm cod.ITRIP250092D PRELIMINARY TRIPARK 25...

  • Page 21: Upper Platform Guides

    Pagina 21 di 45 Upper platform guides Insert right and left guides: TYPE Q.ty Torque Nm SCREW M16x70 WASHER M16 Selflocking cod.ITRIP250092D PRELIMINARY TRIPARK 25...

  • Page 22: Upper Central Cross Brace

    Pagina 22 di 45 Upper central cross brace TYPE Q.ty Torque Nm SCREW TE M16x70 WASHER M16 Selflocking Move up and down the platform. cod.ITRIP250092D PRELIMINARY TRIPARK 25...
  • Page 23 SCREW M8x35 WASHER M8 Selflocking b. Front tip (P) TYPE Q.ty Torque Nm SCREW M8x35 WASHER M8 Selflocking • Compact everything • Drill the central cover • TYPE Q.ty Ø Hole SCREW ST 4,8x16 4,25 mm cod.ITRIP250092D PRELIMINARY TRIPARK 25...
  • Page 24 Pagina 24 di 45 ATTENTION: Alignment of the mechanical locks teeths Installation of upper torsion bar 1. Right: TYPE Q.ty SCREW M16x70 Selflocking 2. Left: cod.ITRIP250092D PRELIMINARY TRIPARK 25...

  • Page 25: Magnets (M2)

    Magnet check microswitch (FCSX e FCDX) Magnets (M2) TYPE Q.ty Torque Nm WASHER SCREW M4X25 2,78 SCREW M4X40 2,78 SCREW M4X55 2,78 ATTENTION: Adjust the position of the FCSX and FCDX to allow the mechanical ratchet to open completely cod.ITRIP250092D PRELIMINARY TRIPARK 25...
  • Page 26 Pagina 26 di 45 Install brackets TYPE Q.ty Torque Nm SCREW M6x40 2,78 WASHER Selflocking cod.ITRIP250092D PRELIMINARY TRIPARK 25...

  • Page 27: Stop Microswitch (Fci1)

    D have 1 mm IMPORTANT GAP between the teeth tip of the AFTER SETTING THE LIMIT pinion and the bottom of the rack SWITCH, FILL IN THE HEIGHTS ON THE "USE RULES" LABEL cod.ITRIP250092D PRELIMINARY TRIPARK 25...

  • Page 28: Bypass Microswitch (Fcby2)

    Pagina 28 di 45 BYPASS microswitch (FCBY2) TYPE Q.ty Torque Nm SCREW TCEI M5x50 Selflocking FCBY2 cod.ITRIP250092D PRELIMINARY TRIPARK 25...

  • Page 29: Photocell (Fot) And Reflector (Cat)

    Pagina 29 di 45 Photocell (FOT) and reflector (CAT) on platform: TYPE Q.ty Torque PHOTOCELL SCREW TBEI M8X30 WASHER SCREW TE M5X12 10 SCREW TCEI M4X20 2,78 TYPE Q.ty Torque SCREW TBEI M8X30 WASHER cod.ITRIP250092D PRELIMINARY TRIPARK 25...
  • Page 30 Installation of lower platform’s plastic chain bracket: TYPE Q.ty Torque Nm SCREW TSPEI M4x20 2,78 WASHER Install the plastic chain: TYPE Q.ty Torque Nm SCREW TSPEI M4x10 2,78 TYPE Q.ty Torque Nm SCREW TSPEI M4x20 2,78 cod.ITRIP250092D PRELIMINARY TRIPARK 25...

  • Page 31: Wiring Connections

    Warnings for the installation of electric cables between the control unit and lift Wire as follows: a) Connect to relevant numbers on the terminal board (A) inside the electrics box Cables from lift (microswitch) b) Connect the power cable to the electrics system. cod.ITRIP250092D PRELIMINARY TRIPARK 25...
  • Page 32 Pagina 32 di 45 cod.ITRIP250092D PRELIMINARY TRIPARK 25...

  • Page 33: Hydraulic Connections

    (See: Connection of hydraulic unions) Lower the system and refill the oil tank. Viscosità Q.tà Tipo di olio/Marca Temp. Grasso Viscosity Q.ty Oil Type/Brand Name C° Lubricating Grease mm²/s HYDROIL GF 46 GREASE LC2 cod.ITRIP250092D PRELIMINARY TRIPARK 25...

  • Page 34: Connection Of Hydraulic Unions

    Tightening the nut more than indicated causes excessive deformation of the ogive and can compromise the hold of the hydraulic union. N.B : The hydraulic pipe must have the following characteristics: It must be cut perpendicular to the axis It must be burr-free. cod.ITRIP250092D PRELIMINARY TRIPARK 25...

  • Page 35: Levelling The Lift Structure

    3. Using a “crowbar”, lift the column at the point where the shims need to be inserted; then slip in the desired shim The shims must be inserted into the uprights’ connection points at the bases (A). 4. Remove the “crowbar” and once again check whether the base is level by positioning a level crosswise both transversally and diagonally in both directions. cod.ITRIP250092D PRELIMINARY TRIPARK 25...

  • Page 36: Ground Anchoring

    Check for proper functioning of gears and torsion bars • Return both platforms to the ground • Check the perpendicularity between the platforms and the bases • Secure to the ground with all the anchors TYPE Q.ty CHEMICAL ANCHORS M16X125 cod.ITRIP250092D PRELIMINARY TRIPARK 25...

  • Page 37: Installing Chemical Anchors

    5. Wait until gelling has set in (t (max) SECURED 6. Wait for the compound to harden (t cure DIAMETER OF HOLE IN cons. 7. Tighten to set torque (T inst PLATE max. TORQUE inst PINS NUMBER n° cod.ITRIP250092D PRELIMINARY TRIPARK 25...
  • Page 38 Pagina 38 di 45 Covers Insert the protection covers on the lower platform: TYPE Q.ty Torque Nm SCREW TCEI M5x20 WASHER cod.ITRIP250092D PRELIMINARY TRIPARK 25...
  • Page 39 Pagina 39 di 45 Insert the protection covers on the upper platform: TYPE Q.ty Torque Nm SCREW TCEI M5x25 WASHER cod.ITRIP250092D PRELIMINARY TRIPARK 25...
  • Page 40 Pagina 40 di 45 Install safety bar Fix the levers to the slats: TIPO Q.tà Coppia di serraggio SCREW M10x45 M10 Selflocking WASHER WASHER BE CAREFUL THE ASSEMBLY DIRECTION cod.ITRIP250092D PRELIMINARY TRIPARK 25...
  • Page 41 Check that the limit switch, if pressed, sends the stop signal and that this occurs no more than 30 mm of displacement, otherwise adjust the limit switch lever POSITION OF FCI2 POSITION OF FCI2 WITH OPEN FRAME WITH CLOSED FRAME cod.ITRIP250092D PRELIMINARY TRIPARK 25...
  • Page 42 Lubricate the columns along the entire length of the sliding blocks. OPTIONAL: Photocell for height control upper platform TYPE Q.ty Torque Nm SCREW M5x20 WASHER selflocking TYPE Q.ty Torque Nm SCREW M4x12 2,78 WASHER selflocking TYPE Q.ty Torque Nm SCREW M4x30 2,78 WASHER selflocking cod.ITRIP250092D PRELIMINARY TRIPARK 25...

  • Page 43: Check Before Using

    After having performed all adjustments and controls, run a lift test running it all the way up and down; this operation serves to check that the entire machine is functioning properly and that there are no hydraulic system leaks. cod.ITRIP250092D PRELIMINARY TRIPARK 25...

  • Page 44: Dismantling The Machine

    Pagina 44 di 45 11. Dismantling the machine Before dismantling the machine, contact OMER S.p.A. technical services. If parts or the entire machine need to be dismantled, remember: 1) bring the platform to the lowest floor and take the machine OUT OF SERVICE;...
  • Page 45 Pagina 45 di 45 cod.ITRIP250092D PRELIMINARY TRIPARK 25...

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