Download Print this page

Flint & Walling Commander 3 Manual

Variable speed controller system

Advertisement

Available languages

Available languages

Quick Links

Commander® 3 Variable
Speed Controller System
Instructions
The Commander® 3 Variable Speed Controller is a dependable
water system Variable Frequency Drive (VFD) that uses custom
programming to enhance the performance of single phase 3-Wire
& 3-phase submersible pumps as well above ground 3-phase
pumps. When applied correctly, the drive eliminates pressure
cycling associated with conventional pressure switch-controlled
water pumping systems and provides a constant output pressure.
Key features of the drive controller include:
Can use either a pressure switch (no snap action) or a
4-20mA transducer as the pressure control.
Constant water pressure with a wide range of settings (30-
80 psi) (Note: The maximum obtainable system pressure is
limited by the performance of the pump installed)
Smaller pressure tank can be used.
Can be used with F&W as well as industry standard 3-wire
single phase submersible motors as well as 3-Phase
submersible motors or above ground pumps with 3-phase
motors.
Fits the pump to the application – pump speed is controlled
to provide the optimum performance without overloading the
motor.
Low in-rush (power-on transient) current
Rules for safe installation and operation.
Read these warnings and instructions carefully. Failure to follow them could cause serious bodily injury and/or property damage.
Follow all local electrical and safety codes as well as
the National Electrical Code (NEC) and the
Occupational Safety and Health Act (OSHA).
The power supply should be a separate circuit, independent
of all other circuits. Be sure it is equipped with a fuse and
disconnect box of ample capacity.
DESCRIPTIONS AND FEATURES
Included Items:
A.
B.
C. Switch or Transducer Cable
D. Installation Manual
E.
F.
G. Switch Adjustment Tool (Switch Systems only)
Note to Canada residents: A gallon refers to a US standard
gallon (3 .78 liters)
IMPORTANT SAFETY INSTRUCTIONS
application of power. Failure to do so could result in fatal
electrical shock.
HELP LINE: 800-742-5044
Flint & Walling © Copyright 2024. All rights reserved.
1
Low motor start-up current (soft-starting)
Protection features
Underload conditions – using intelligent load monitoring
(see page 10)
Locked pump or motor
Low line voltage
Short circuit
Controller Unit
Pressure switch or Transducer
Small Screwdriver
Warranty Card
Always disconnect power source before performing
any work on or near the motor or its connected load.
If the power disconnect point is out-of-sight, lock it in
the open position and tag it to prevent unexpected
COMMANDER 3
COMMANDER 2
INDOOR/OUTDOOR USE
INDOOR/OUTDOOR USE
PWR
PWR
STS
STS
TRP
TRP
FW2294 A
FW2294 A
025676 A

Advertisement

loading
Need help?

Need help?

Do you have a question about the Commander 3 and is the answer not in the manual?

Questions and answers

Summary of Contents for Flint & Walling Commander 3

  • Page 1 COMMANDER 2 COMMANDER 3 INDOOR/OUTDOOR USE INDOOR/OUTDOOR USE FW2294 A FW2294 A Commander® 3 Variable Speed Controller System Instructions DESCRIPTIONS AND FEATURES The Commander® 3 Variable Speed Controller is a dependable • Low motor start-up current (soft-starting) water system Variable Frequency Drive (VFD) that uses custom •...
  • Page 2: System Components

    DO NOT handle pump with wet hands or when DO NOT use this pump to pump flammable liquids such as standing in water as fatal electrical shock could gasoline, fuel oil, kerosene, etc. Failure to follow the above occur. Disconnect main power supply before warning could result in property damage and/or personal handling pump for any reason.
  • Page 3: Controller Location Selection

    100 PSI. Install the pressure relief valve between the pump and pressure tank. Pressure Tank Pressure COMMANDER 2 COMMANDER 3 The pressure relief valve and the discharge outlet need a flow INDOOR/OUTDOOR USE INDOOR/OUTDOOR USE Switch or FW2294 A...
  • Page 4: Controller Installation Procedure

    Minimum voltage rating of motor cable is 600 V. Input Wire Size Model Do Not Use Aluminum Wire. AWG Copper Wire Sizes, 75° C Insulation Panel to Controller Cable Lengths (in feet) 1 Motor Wire Size AWG 600V Copper Wire Sizes, 75° C Insulation Motor Cable Lengths (in feet) 1 230 1/2 15...
  • Page 5: Controller Configuration

    CONTROLLER CONFIGURATION Submersible Motor HP Setting (DIP SW1 – Pos. 5) Select a single DIP switch from SW1 that corresponds with the MOTOR STYLE SELECTION motor/pump HP being used. The corresponding HP values are Select Motor Type (DIP SW1 – Pos. 6) printed beside the SW1 diagram on the shield.
  • Page 6 Refer to the following table for percentage to PSI conversions for popular transducer ranges. Transducer Range The Commander 3 is configured at the factory to ensure detection of Underload faults in a wide variety of applications. At times (as in shallow wells with some pumps), this trip level may result in unnecessary faults.
  • Page 7: Operation

    Compared to a traditional and a differential pressure switch, the        Commander 3 as a rule allows for a smaller pressure tank to be used in the system. If a larger pressure tank is used, the system      ...
  • Page 8: Troubleshooting

    Status light: Off with Trip light blinking at the noted rate. Over Temperature Foldback The Commander 3 is constructed to provide full power operation in ambient temperatures up to 122°F (50°C) at nominal input voltage Under severe thermal situations, the controller will...
  • Page 9 LEFT for switch operation.  Transducer is incorrectly wired Verify transducer wiring connections. Transducer is damaged or failed Replace Transducer  Commander 3 Drive Specifications Model CMDR3 Input from Power Source Voltage 230 ± 10% VAC Phase In...
  • Page 10 System Troubleshooting Guide Symptom Possible Cause Corrective Action Water flow rate is not as Motor/Pump is running backwards. Switch two of the three wires leading from the controller to high as expected. the 3-phase motor. Pump capacity cannot supply the Use pump with higher flow rating (if head requirement is still demand.
  • Page 11: Instrucciones De Seguridad Importantes

    COMMANDER 2 COMMANDER 3 INDOOR/OUTDOOR USE INDOOR/OUTDOOR USE FW2294 A FW2294 A Instrucciones del sistema del controlador de velocidad variable Commander® 3 DESCRIPCIONES Y FUNCIONES El controlador de velocidad variable Commander® 3 es un • Baja corriente de arranque del motor (arranque suave) variador de frecuencia confiable para sistemas de agua •...
  • Page 12: Componentes Del Sistema

    NO manipule la bomba con las manos mojadas o Eléctrico Nacional (NEC) de los EE. UU. y la sección 26-954 cuando esté parado sobre agua, ya que podría del Código Eléctrico Canadiense. Si no lo hace, podría ocurrir una descarga eléctrica fatal. Desconecte la resultar en una lesión fatal.
  • Page 13: Cableado De La Bomba

    Tanque conecte una línea de drenaje adecuada a la válvula de alivio de presión COMMANDER 3 Presostato de presión. Lleve la línea a un desagüe adecuado o a un área INDOOR/OUTDOOR USE...
  • Page 14 derecha del controlador y están etiquetadas YEL, RED, BLK y ( Tamaño del cable de entrada ). Para seleccionar el tamaño del cable, consulte el manual Tamaños de alambre de cobre AWG, Aislamiento del propietario de la bomba y los ćodigos NEC y locales para de 75 °C conocer el tamaño de cable adecuado.
  • Page 15: Configuración Del Controlador

    CONFIGURACIÓN DEL CONTROLADOR Ajuste de HP del motor sumergible (Posición 5 del DIP SW1) Seleccione un solo interruptor DIP del SW1 que corresponda con Selección del estilo del motor la potencia del motor/bomba que se está utilizando. Los valores Seleccione el tipo de motor (Posición 6 del DIP SW1) de HP correspondientes están impresos junto al diagrama SW1 en el escudo.
  • Page 16 DE PRESIÓN SETPOINT Consulte la siguiente tabla para ver las conversiones porcentuales El Commander 3 está preconfigurado para garantizar la a PSI para los rangos de transductores más populares. detección de fallas por carga insuficiente en una amplia variedad de aplicaciones. A veces (como en pozos poco profundos...
  • Page 17: Operación

    La sensibilidad de carga insuficiente debe ajustarse solo cuando Importante: La precarga del tanque de presión debe ser menor que el Commander 3 está apagado. La nueva configuración no surtirá la presión de corte en todas las situaciones efecto hasta que se encienda la unidad.
  • Page 18: Resolución De Problemas

    Arranque suave del motor Nota: El controlador no proporciona la detección de Al arrancar el motor, el Commander 3 aumenta gradualmente sobretemperatura del motor. la velocidad del motor y el voltaje de salida, lo que reduce la corriente de entrada al motor y produce un motor más frío en...
  • Page 19 El transductor está mal cableado Verifique las conexiones del cableado del transductor.  El transductor está dañado o falla Reemplace el transductor Especificaciones de la unidad Commander 3 Modelo CMDR3 Entrada de la fuente de Voltaje 230 ± 10% VAC alimentación...
  • Page 20 Guía de Solución de Problemas del Sistema Síntoma Posible causa Acción correctiva La tasa de flujo de agua El motor/la bomba está funcionando al Invierta dos de los tres cables que van desde el controlador no es tan alta como se revés.