Benchmark BG2300Di Manual
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Benchmark BG2300Di Manual

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BG2300Di
MANUAL

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Summary of Contents for Benchmark BG2300Di

  • Page 1 BG2300Di MANUAL...
  • Page 2 You must register online for your warranty to be valid. It only takes a minute, do it now while you still have your purchase receipt. Register Your Product Online www.benchmark.midlandpowerinc.com/ register-warranty Support for your product is available online, including parts, service center locations, and live expert advice.
  • Page 3 Thanks for choosing the BG2300Di! You're excited to get started, we'll keep this brief. READ THIS ENTIRE GUIDE BEFORE USING THIS PRODUCT AND SAVE FOR LATER USE. This user guide contains important instructions including safety, setup, operation, and maintenance that must be followed. All information in this guide is based on information available at the time of print.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS 1. Safety 2. Learn About Your Generator 3. Pre-Operation Check 3.1 Add Oil 3.2 Check the Air Filter 3.3 Add Fuel (Gasoline Only) 3.4 Check the LP Gas Cylinder Connection (Propane Only) 4. Starting the Engine 4.1 Starting your Dual Fuel Generator 4.2 Gasoline Manual Recoil Start 4.3 Propane (LPG) Manual Recoil Start 5.

  • Page 5: Safety

      When refueling the generator, keep it away from cigarettes, open flames, smoke and/or sparks.   Place the generator at least 3 feet away from buildings or other BG2300Di...
  • Page 6 equipment during operation.   Run the generator on a level surface. Tilting the generator may result in fuel spills.   Do not touch the spark plug while the engine is operating or shortly after the engine has been shut down.  ...
  • Page 7 Failure to do so can cause severe personal injury or death.   Always wear safety glasses when cleaning the generator set with air.   Do not clean the generator set with a pressure washer because it can BG2300Di...
  • Page 8 damage the generator set.   When working with batteries, ventilate the area, use safety glasses, do not smoke. Always disconnect the negative first and reconnect it last.   Use rubber gloves when coming into contact with engine oil.   Always stop the generator set before removing the oil filler cap.  ...

  • Page 9: Learn About Your Generator

    2.1 COMPONENT IDENTIFICATION Fuel Cap Air Vent Spark Plug Access Panel Fuel Cap Maintenance Panel Control Panel Oil Maintenance Panel Telescoping Handle Carrying Handle Recoil Grip Muf er & Spark Arrester Never Flat Wheels BG2300Di...
  • Page 10 2.2 CONTROL PANEL BG2300Di 1. EcoMode 9. Fuel Selector Switch 2. Choke 10. Propane Inlet 3. Power Switch 11. Parallel Ports 4. Low Oil Indicator 12. 5V 1.5A USB Port 5. Overload Indicator 13. 8A DC Breaker 6. Ready to Use Indicator 14.
  • Page 11 (such as the fuel tank), the frame, and the ground terminals of the AC outlets. Floating Neutral. AC Parallel Ports   These ports allow two approved i-Series inverter generators to be connected for additional power. The parallel kit is an optional accessory. BG2300Di...
  • Page 12 To purchase, contact your local Home Hardware store or visit us online. Low Oil Indicator Light   The oil alert system is designed to prevent engine damage caused by an insufficient amount of oil in the crankcase. Before the oil level in the crankcase reaches an unsafe limit, the oil alert system will automatically shut down the engine (the battery power switch remains in the ON position).

  • Page 13: Pre-Operation Check

    Reinstall outer casing side cover and tighten screws. NOTE   Oil Capacity: 12 fl. oz / 350mL   SAE 10W-30 or SAE 15W-40 is recommended for general use.   Use of synthetic oil does not change maintenance intervals.   DO NOT OVERFILL.   BG2300Di...
  • Page 14 Effective Viscosity Range of Engine Oils 15W-50 Synthetic 5W-30 10W-30 5W-30 0°C °C 32°F °F   Do not tilt the generator when adding engine oil. This could result in overfilling and damage to the engine.   Use high quality 4-stroke engine oil, certified to meet or exceed API standard SG, SF, SAE ratings with strong detergents.

  • Page 15: Check The Air Filter

    Foam element should be damp, but not dripping. Reinsert the foam element into the sir filter case. NOTE   Running the engine without the air filter or a dirty air filter will quickly degrade the engine. BG2300Di...

  • Page 16: Add Fuel (Gasoline Only)

    3.3 ADD FUEL (GASOLINE ONLY) DANGER! Gasoline is highly flammable and explosive under certain conditions. Refuel in a well-ventilated area with the engine stopped. Do not smoke or allow open flames or sparks in the area where the generator is being refueled or where gasoline is stored.

  • Page 17: Check The Lp Gas Cylinder Connection (Propane Only)

    Screw the LPG hose (included) to the panel propane connection. Ensure the handwheel on the LPG hose is in the OFF position. Connect the other end of the hose to the propane cylinder. Open the valve on the propane cylinder. BG2300Di...

  • Page 18: Starting The Engine

    4. STARTING THE ENGINE DANGER! Using a generator indoors WILL KILL YOU IN MINUTES. Generator exhaust contains high levels of carbon monoxide (CO), a poisonous gas you cannot see or smell. If you can smell the generator exhaust you are breathing CO. Even if you cannot smell the exhaust, you could be breathing CO.

  • Page 19: Starting Your Dual Fuel Generator

      Do not push the choke lever to the START/CLOSED position when the engine is hot or ambient air temperature is high.   If recoil starting, return the starter grip slowly by hand, do not let it snap back. BG2300Di...

  • Page 20: Gasoline Manual Recoil Start

    4.2 GASOLINE MANUAL RECOIL START START Turn the fuel cap air vent to the ON position. Turn the fuel selector on the panel to GASOLINE. Turn the power switch to the START position. Pull the choke lever out. Pull the starter slowly until it engages then pull quickly. Repeat until the generator starts.

  • Page 21: Propane (Lpg) Manual Recoil Start

    Turn the engine switch to START. Press the decompression valve button for 3 to 5 second Pull the starter slowly until it engages then pull quickly. Repeat 3-4 times until the generator starts. Repeat step 6 and 7 until the generator is started. BG2300Di...

  • Page 22: Generator Use

    5. GENERATOR USE WARNING! Do not connect directly to the building’s electrical system. Doing so may result in electrical shocks, fire, and backfeeding the grid. Connections for standby power to a building’s electrical system must be done by a qualified electrician and must comply with all applicable laws and electrical codes.

  • Page 23: Dc Applications

      System floating for DC output. Disconnecting the charging cable: Stop the engine. Disconnect the black lead from the negative (-) battery terminal, and the red lead from the positive (+) battery terminal. Reconnect the vehicle battery ground cable. BG2300Di...

  • Page 24: Ac Applications

    5.3 AC APPLICATIONS Start engine and make sure output indicator light (READY TO USE) is on. Confirm all electrical appliances are switched off, and connect the appliance plugs to the generator receptacle. Turn on the appliances. Turn EcoMode ON. NOTE  ...

  • Page 25: Ac Parallel Operation

    Connect the two parallel connectors to the two parallel sockets of each generator. Connect the ground wires to the ground terminal of each generator. Start each engine according to ‘Starting the Engine’ chapter. Confirm appliances are turned off, then connect the appliance to the parallel kit. Turn on the appliance. BG2300Di...

  • Page 26: Extending The Handle

    5.5 EXTENDING THE HANDLE Depress the handle lock and pull outwards to extend the telescoping handle. 8.6.2)Take off the spark arrester from the muffle 8.7) Cleaning•• F u after the engine cool down. 8.7.1•••• Remove•• t he•• f ue 8.7.2•••• Clean•• t he•• f ilter off the spark arrester from the muffle he spark arrester from the muffle 8.7) Cleaning••...

  • Page 27: Stopping The Engine

    Turn the fuel cap air vent to the OFF position. Normal Operation (Propane if equipped) STOP CLOSED STOP Switch off the connected electrical appliances, and disconnect them from the generator. Turn the power switch to the STOP position. Close the supply valve on the propane cylinder. BG2300Di...

  • Page 28: Maintenance

    7. MAINTENANCE Proper maintenance keeps your generator in the best operating condition by ensuring safe, economical and trouble-free operation. Only use genuine parts and recommended fluids to replace the worn components. Improper maintenance may cause the generator to malfunction and can lead to serious injury. Contact customer support if you have any maintenance questions.

  • Page 29: Maintenance Schedule

    Replace air filter if it cannot be adequately cleaned. Change oil after every 100 hours or yearly, whichever comes first. Service more frequently when operating under heavy load or in high temperatures. Recommend service to be performed by authorized service dealer. BG2300Di...

  • Page 30: Changing The Oil

    7.2 CHANGING THE OIL WARNING! Used motor oil can cause skin irritations if left in long-term contact with skin. Thoroughly wash off used oil as soon as possible with soap and water. Do not dispose of used oil in drains or on soil. Local service shops provide environmentally-friendly disposal methods.
  • Page 31   Handle and store the engine oil with care, avoid getting dirt or dust into Oil Cap & the engine oil. Dipstick   Before the engine oil falls below the safety margin, the low oil alert system will automatically shut off the engine. The low oil light will turn BG2300Di Max Oil Level...

  • Page 32: Cleaning The Air Filter

      To avoid the inconvenience of unexpected engine shutoff, check the engine oil level as often as possible. 7.3 CLEANING THE AIR FILTER WARNING! Using gasoline or other flammable solvents can cause a fire or explosion. Do not operate this product without an air filter. A dirty air filter will restrict air flow into the carburetor.

  • Page 33: Spark Plug Service

    Reinstall the spark plug maintenance cover. NOTE   The spark plug must be securely tightened or it could cause the spark plug to heat up enough to damage the engine.   Never use a spark plug with an improper heat range. BG2300Di...

  • Page 34: Spark Arrester Maintenance

    7.5 SPARK ARRESTER MAINTENANCE Inspect the muffler for cracks, corrosion, or other damage Remove screws, then remove the muffler cover as shown. Loosen bolt, then remove muffler cap, muffler screen, and spark. Check the muffler screen and spark for carbon deposits. Remove carbon deposits with a wire brush.

  • Page 35: Fuel Filter Maintenance

    . If the spark arrester is wear, ace it. sits from the 8.6.4)Reinstall the spark arrester and muffle guard. r is wear, m the Remove the fuel cap and filter. Clean the filter with solvent. Wipe the filter. Reinsert the filter. BG2300Di...

  • Page 36: Carburetor Modification For High Altitude Operation

    7.7 CARBURETOR MODIFICATION FOR HIGH ALTITUDE OPERATION (Above 2,000 feet) NOTE   This engine is equipped to run at altitudes below 2,000-ft.   A high-altitude main jet is recommended when operated at 2,000 to 7,000-ft above sea level.   At elevations above 7,000-ft the engine may experience decreased performance even with a high-altitude main jet.
  • Page 37 Wipe up any spilled fuel and allow excess to evaporate before starting engine. To prevent FIRE, do not start the engine while the smell of fuel hangs in the air. BG2300Di...

  • Page 38: Emission Control System

    7.8 EMISSION CONTROL SYSTEM Emission Source Exhaust gas contains carbon monoxide, nitrogen oxides (NOx) and hydrocarbons. It is very important to control the emissions of NOx and hydrocarbons as they are a major contributor to air pollution. Carbon monoxide is a poisonous gas. The emission of fuel vapors is a source of pollution as well.
  • Page 39 The descriptive term indicates the useful life period for the engine’s emission control system. The Air Index information hang tag must remain on the generator until it is sold. Remove the hang tag before operating the generator. BG2300Di...

  • Page 40: Transportation & Storage

    8. TRANSPORTATION & STORAGE Draining the Fuel Tank Turn OFF the engine. Remove the fuel cap and the debris screen underneath the fuel cap. Empty the fuel tank using a siphon and an approved gasoline container. Loosen the carburetor drain bolt to discharge all gasoline from inside of the carburetor.
  • Page 41 Pull the starter grip slowly until you feel resistance. At this point, the piston is coming up on its compression stroke and both the intake and exhaust valves are closed. This position helps to protect the engine from internal corrosion. BG2300Di...

  • Page 42: Troubleshooting

    9. TROUBLESHOOTING If appliances do not operate: Is the output indicator light ON? Contact customer Is the overload indicator light ON? support Check the electrical Contact customer appliance for any fault support Stop the engine and then replace or repair the appliance Restart the engine DC receptacle without any electricity: Repair or replace the appliance.
  • Page 43 Is there enough oil in the engine? Add the recommended oil. Is the spark plug in Clean, readjust the gap and dry the good condition? spark plug. Replace if necessary. If the engine still does not start, contact customer support BG2300Di...

  • Page 44: Technical Specifications

    Start System Recoil Start Fuel Type Unleaded Gasoline Oil Capacity 12 fl. oz. / 350mL Oil Type SAE 10W-30 / 15W-40 Model Name BG2300Di Rated Frequency 60Hz Rated Voltage 120V Rated Current 15A (13.3A LPG) Rated Speed 2800-3600rpm Max Output Power...

  • Page 45: Wiring Diagram

    11. WIRING DIAGRAM BG2300Di...

  • Page 46: Appendix

    12. APPENDIX The standard condition of rated power output: Altitude: 0m Ambient temperature: 77°F (25°C) Relative humidity: 30% Factor of Environment Correction: Altitude (m) Ambient Temperature°F (°C) 77° (25°) 86° (30°) 95° (35°) 104° (40°) 113 (45°) 0.98 0.96 0.93 0.90 0.93 0.91...

  • Page 47: Limited Warranty

    Damage that occurred after receipt of equipment, not caused by defects in workmanship or material; e. Normal maintenance services, as outlined in the user guide and intended for a consumer to perform; BG2300Di...
  • Page 48 Replacement of parts made in connection with normal maintenance services including oils, adhesives, additives, fuel, filters, brushes, belts, lubricants, spark plugs, gaskets, seals, fasteners, wires, tubes, pipes, fittings, wheels, batteries, and other expendables susceptible to natural wear; g. Any accessory or attachment. Any battery supplied with this Equipment is considered a consumable item and is excluded from this warranty.
  • Page 49 Power coil, Ignition coil assem- Ignition bly, Ignition control module, Spark plug cap, Spark plug Crankcase Emission Control Crankcase breather tube, Oil filler cap Tubing, fittings, seals, gaskets, and clamps associat- Miscellaneous Parts ed with these listed systems BG2300Di...
  • Page 50 Enjoy! Be sure to check www.benchmark.midlandpowerinc.com for updates regarding your product.
  • Page 51 Customer Service Online: www.benchmark.midlandpowerinc.com E-mail: support@midlandpowerinc.com Toll Free: 1-877-528-3772...
  • Page 52 BG2300Di...

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