DÖRR EcoPump2 VP Operation Manual
DÖRR EcoPump2 VP Operation Manual

DÖRR EcoPump2 VP Operation Manual

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EcoPump2 VP Package
Operation manual
MPU00030EN, V01
N92130001V
www.durr.com

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Summary of Contents for DÖRR EcoPump2 VP

  • Page 1 EcoPump2 VP Package Operation manual MPU00030EN, V01 N92130001V www.durr.com...
  • Page 2 An asterisk (*) in the document number replaces the symbol of the language variant. Hotline and Contact If you have queries or would like technical information, please contact your dealer or sales partner. 2 /40 EcoPump2 VP Package - MPU00030EN 11/2022...
  • Page 3: Table Of Contents

    6.1 Safety notes ......... 6.2 Commissioning ........15 Operation ............. 16 7.1 Safety recommendations ...... 16 7.2 General notes ........17 7.3 Switching on ......... 17 7.4 Switching off ......... 18 7.5 Purging ..........18 11/2022 EcoPump2 VP Package - MPU00030EN 3 /40...
  • Page 4: Product Overview

    7 Suction model 8 Pressure relief Intended Use Short description The EcoPump2 VP Package (hereafter called "System") is a modularly constructed pneumatic high The system is exclusively intended for pumping pressure paint supply system. and processing of low-viscosity to medium-viscosity...
  • Page 5: Residual Risks

    Do not spend more time then necessary in the work area. Compressed air Hoses under pressure can tear or burst. Escaping compressed air can cause serious injury. Protect compressed air hoses from heat and sharp edges. Wear specified protective equipment. 11/2022 EcoPump2 VP Package - MPU00030EN 5 /40...
  • Page 6: Conduct In The Event Of A Hazardous Sit- Uation

    This document is intended for qualified personnel in Dürr Systems offers special product training for industry and craftmanship. Ä “Hotline and Contact” . Electrician Electricians assemble, install, service and repair elec- trical systems in a professional manner. 6 /40 EcoPump2 VP Package - MPU00030EN 11/2022...
  • Page 7: Personal Protective Equipment

    Design and Function System Fig. 3: Pump (example) Depending on the requirement, the system can be fitted with a suitable pump. Various versions are avail- able for the system: Fig. 2: System design (example) 11/2022 EcoPump2 VP Package - MPU00030EN 7 /40...
  • Page 8: Pneumatic Maintenance Unit For Com- Pressed Air Preparation

    For further information, refer to operating instructions unit (8). A separator connection for atomizer air (7) is for EcoPump2 VP Ä “Applicable documents” . also available as an option. Pneumatic maintenance unit for com-...
  • Page 9: Filter

    Pressure controller (2) Distributor (3) for the connection of paint guns Ball valve (4) for pressure relief For further information, refer to operating instructions of the filter Ä “Applicable documents” . Fig. 9: Console 11/2022 EcoPump2 VP Package - MPU00030EN 9 /40...
  • Page 10: Interfaces

    Temperature, min. - 30°C short-term Check system on receipt for completeness and integ- rity. Temperature, max. 60 °C Report defects immediately Ä “Hotline and Contact” . short-term relative humidity, min. relative humidity, max. 10 /40 EcoPump2 VP Package - MPU00030EN 11/2022...
  • Page 11: Handling Of Packaging Material

    Sources of ignition in explosive atmosphere can cause a fire or an explosion. Serious injury and death could be the consequence. Before carrying out any work, make sure that there is no explosive atmosphere. 11/2022 EcoPump2 VP Package - MPU00030EN 11 /40...
  • Page 12: Connecting

    2. Connect the atomizer air (2). ð Use bores (1) according to the configured pump. Connecting Connect compressed air hose Personnel: Mechanic  + additional qualification explosion protection Protective equipment: Protective workwear Protective gloves Anti-Static Safety Boots 12 /40 EcoPump2 VP Package - MPU00030EN 11/2022...
  • Page 13: Assembling Ground Conductor

    1. Assemble grounding line to the ground connection (1). 2. Measure grounding resistance. For further information, refer to operating instruc- tions for EcoPump2 VP Ä “Applicable docu- ments” . System with transport trolley Fig. 12: Connect paint hose example A ground conductor with grounding clamp is assem- bled on the transport trolley.
  • Page 14: Commissioning

    If material escapes at high pressure, the material can penetrate the body. The injury can look like a harmless cut wound. Death or serious injuries may result. Before commissioning: Check ball valve for functioning. 14 /40 EcoPump2 VP Package - MPU00030EN 11/2022...
  • Page 15: Commissioning

    9. Set the compressed air on the regulator (3) to a If flammable media are used, the colleciton tray value of max. 1 bar. must be connected with a suitable pontential equalization line. 10. Fix regulator (3). 11/2022 EcoPump2 VP Package - MPU00030EN 15 /40...
  • Page 16: Operation

    When purging, avoid back-spray of the combus- tible fluids. Do not spray into a closed container with the application device. Ensure that forced ventilation and fire protection equipment are in operation. 16 /40 EcoPump2 VP Package - MPU00030EN 11/2022...
  • Page 17: General Notes

    . equalization line. System has been put into operation Ä 6.2 “Com- 3. Open ball valve of the compressed air supply. missioning” . Coating material is prepared. 11/2022 EcoPump2 VP Package - MPU00030EN 17 /40...
  • Page 18: Switching Off

    14. Check hose lines and connection points for tight- ness and firm seating. 15. In the case of air assisted application, adjust the required atomizer pressure on the regulator (4). 16. Fix regulator (4). 18 /40 EcoPump2 VP Package - MPU00030EN 11/2022...
  • Page 19 4. Open ball valve (3) on the depressurization wall of the collecting tray. module. Collect the medium flowing out in a con- tainer. ð The system is de-pressurized. 11/2022 EcoPump2 VP Package - MPU00030EN 19 /40...
  • Page 20: Cleaning

    System Check regularly for leakage. Observe local regulations and maintenance schedule. Ensure that the forced ventilation is operational. Follow the relevant safety data sheets. Wear specified protective equipment. Avoid contact (e.g. with eyes, skin). 20 /40 EcoPump2 VP Package - MPU00030EN 11/2022...
  • Page 21: Cleaning

    Before nozzle cleaning, ensure that the atmos- phere is not explosive. If the atmosphere is explosive, ensure that the protective cap fits on the nozzle cleaning. 11/2022 EcoPump2 VP Package - MPU00030EN 21 /40...
  • Page 22: Maintenance

    1. Keep container ready to collect the condensate. Secure system personalized from being switched on again. 2. Open condensate drain (2). Depressurize the lines. ð The condensate is drained. 22 /40 EcoPump2 VP Package - MPU00030EN 11/2022...
  • Page 23: Maintenance Schedule

    Have the motor inspected by Customer Service. Check hoses for tightness. every 3 years Pressure verification after every replacement of components Drain condensate on the maintenance unit. As necessary Ä 8.2 “Cleaning” 11/2022 EcoPump2 VP Package - MPU00030EN 23 /40...
  • Page 24: Replace Filter Of The Maintenance Unit

    ð The groove on the regulator (5) must match 1. Pull the locking knob (1) downward. with the groove on the locking knob (6). 2. Rotate tank assembly (2) in the direction of the The filter is replaced. arrow. 24 /40 EcoPump2 VP Package - MPU00030EN 11/2022...
  • Page 25: Replacing Filter Disk

    ð The filter disk is replaced. Replace filter cartridge Personnel: Mechanic  + additional qualification explosion protection  + additional qualification for high pressure Protective equipment: Eye protection Protective workwear Protective gloves Anti-Static Safety Boots 11/2022 EcoPump2 VP Package - MPU00030EN 25 /40...
  • Page 26: Dismantling

    3. Disassemble the compressed air hose (1). 4. Secure maintenance unit against toppling. 5. Unscrew the screws (2) from the support bracket. 6. Remove the maintenance unit. Fig. 34: High pressure filter 15. Loosen screw connection (9). 26 /40 EcoPump2 VP Package - MPU00030EN 11/2022...
  • Page 27: Assembly

    If it is a chemical thread protection, observe the drying time as specified by the manufacturer. Personnel: Mechanic  + additional qualification explosion protection Protective equipment: Eye protection Protective workwear Anti-Static Safety Boots 11/2022 EcoPump2 VP Package - MPU00030EN 27 /40...
  • Page 28: Faults

    8. Tighten screw connection (2). reconnection. Observe tightening torque of 40Nm. Depressurize lines. 9. Tighten the hose (8) of the recirculation on the ball Follow the defects table to correct the fault. valve (1). 28 /40 EcoPump2 VP Package - MPU00030EN 11/2022...
  • Page 29: Defects Table

    System Check regularly for leakage. Observe local regulations and maintenance schedule. Depressurize the lines. Ensure that the forced ventilation is operational. Follow the relevant safety data sheets. Wear specified protective equipment. Avoid contact (e.g. with eyes, skin). 11/2022 EcoPump2 VP Package - MPU00030EN 29 /40...
  • Page 30: Disassembly

    In case of doubt, refer to the local disposal authorities. Width 194mm Depth 174mm Weight approx. 1.35kg Technical data 12.1 Dimensions and weight The dimensions and weight information refer to the support bracket being used. 30 /40 EcoPump2 VP Package - MPU00030EN 11/2022...
  • Page 31: Connections

    Purity classes in accordance with ISO 8573-1: 1:4:1 Limitations for purity class 4 (pressure dew point max.): – ≤ -3°C at 7bar absolute – ≤ +1°C at 9bar absolute – ≤ +3°C at 11bar absolute 11/2022 EcoPump2 VP Package - MPU00030EN 31 /40...
  • Page 32: Type Plate

    Only use approved detergents that meet the following requirements: 840 µm M13010030 Suitable for use in explosive areas. 595 µm M13010031 Compatible with the material used 300 µm M13010032 Compatible with the materials used 32 /40 EcoPump2 VP Package - MPU00030EN 11/2022...
  • Page 33: Accessories

    N36280002 250bar 6-KT High pressure filter EcoGun 2100 AirCombi LF N36280003 120bar 6-KT Material number EcoGun 2100 AirCombi LF N35430057 N36280004 250bar 6-KT EcoGunAL MAN 300 043 50 N36240110 NF N14 B 11/2022 EcoPump2 VP Package - MPU00030EN 33 /40...
  • Page 34: Order

    Use exclusively original spare parts. Ordering spare parts, tools and accessories as well as information on products that are listed without order number Ä “Hotline and Contact” . 34 /40 EcoPump2 VP Package - MPU00030EN 11/2022...
  • Page 35: 14 Index

    Purge ........18 11/2022 EcoPump2 VP Package - MPU00030EN 35 /40...
  • Page 36 Year of manufacture ..... . . 32 Replace filter cartridge ....36 /40 EcoPump2 VP Package - MPU00030EN 11/2022...
  • Page 37 11/2022 EcoPump2 VP Package - MPU00030EN 37 /40...
  • Page 38 38 /40 EcoPump2 VP Package - MPU00030EN 11/2022...
  • Page 39 11/2022 EcoPump2 VP Package - MPU00030EN 39 /40...
  • Page 40 Dürr Systems AG Application Technology Carl-Benz-Str. 34 74321 Bietigheim-Bissingen Germany Phone +49 7142 78-0 www.durr.com Translation of the original operation manual MPU00030EN, V01 The distribution and reproduction of this document as well as the use and communication of its contents are not permitted without express written approval. Violations will be liable for damages. All rights reserved in the event of the patent grant or registry of a utility model.

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