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Related Manuals for DÖRR EcoPump AD Package
Summary of Contents for DÖRR EcoPump AD Package
- Page 1 EcoPump AD Package Operation manual MPU00015EN, V04 www.durr.com N92120001V...
- Page 2 The reproduction and distribution of this document, use and communication of its contents are not permitted without express written approval. Offenders will be liable for damages. All rights in the event of a patent grant or design registration are reserved. © Dürr Systems AG 2016 2/40 EcoPump AD Package - MPU00015EN 12/2019...
- Page 3 An asterisk (*) in the document number replaces the symbol of the language variant. Hotline and Contact If you have queries or would like technical informa- tion, please contact your dealer or sales partner. 12/2019 EcoPump AD Package - MPU00015EN 3/40...
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Page 4: Table Of Contents
13.4 Order..........36 6.1 Safety Instructions......15 Index............37 6.2 Commissioning........15 Operation..........17 7.1 Safety recommendations....17 7.2 General notes........17 7.3 Switching on........18 7.4 Switching off........19 7.5 Rinsing..........20 4/40 EcoPump AD Package - MPU00015EN 12/2019... -
Page 5: Product Overview
Intended Use The system is approved exclusively for pumping Short description and processing of fluid coating materials and other The EcoPump AD Package (hereafter called fluids. "System") is a modularly constructed, pneumatic The system is approved for pumping and working low pressure paint supply system. -
Page 6: Residual Risks
Dispose of packaging according to regulation Ground System as specified. outside of Ex zone or store it. Check connection of grounding cable during Use tools with Ex approval. operation. Ground System. Measure volume resistivity. Wear suitable protective equipment. 6/40 EcoPump AD Package - MPU00015EN 12/2019... -
Page 7: Conduct In The Event Of A Hazardous Situation
Guidelines, Standards and Rules of Engi- neering Local conditions Technical Measures for occupational safety and health The mechanic is responsible for the following activ- ities on equipment and components: Assembly Waiting Maintenance Disassembly 12/2019 EcoPump AD Package - MPU00015EN 7/40... -
Page 8: Design And Function
Up to three spray guns can be operated and a pressure gage connected at the two fittings simultaneously. The system is depressurized through the ball valve on the filter (2). Incident con- densation is drained via the filter regulator. 8/40 EcoPump AD Package - MPU00015EN 12/2019... -
Page 9: Pneumatic Maintenance Unit For Com- Pressed Air Preparation
(6). Dissipate Ex atmosphere before using the nozzle cleaning (6). Wear specified protective equipment during nozzle cleaning (6). Do not stand in front of the cleaning valve (outlet valve). 12/2019 EcoPump AD Package - MPU00015EN 9/40... -
Page 10: Filter
Material pressure regulator EcoFlow LPF can flow out. The ball valve is connected to the For further information, refer to operating instruc- underside of the filter or of the manifold. tions of the filter Ä “Applicable documents”. 10/40 EcoPump AD Package - MPU00015EN 12/2019... -
Page 11: Material Pressure Regulator
Protect from solar radiation. 1 Transport trolley Avoid mechanical vibrations. 2 Mobile stand Temperature: 10°C to 40°C 3 Wall mount Relative humidity: 35% to 90% The system can be combined with three different transportation modules. 12/2019 EcoPump AD Package - MPU00015EN 11/40... -
Page 12: Transport
For transport carriage and mobile stand: Firm and flat ground without slope. The cross force is max. 70N. For wall mounting: Wall that withstands the weight of the system and vibrations during operation Ä 12 “Technical data”. 12/40 EcoPump AD Package - MPU00015EN 12/2019... -
Page 13: Connecting
The ue of wrong hose types may cause severe injuries and damages. – Ensure that the resistance of the hose is higher than the max. compressed air Ä 12 “Technical data”. Fig. 14: Connect paint hose to the distributor 12/2019 EcoPump AD Package - MPU00015EN 13/40... -
Page 14: Assembling Ground Conductor
– Before carrying out any work, make sure that there is no explosive atmosphere. The ground conductor and potential equali- zation cable are not in the scope of supply. Selection of suitable lines is the responsi- bility of the operator. 14/40 EcoPump AD Package - MPU00015EN 12/2019... -
Page 15: Commissioning
In case of leakages: the collector vessel. – Switch off the system. Secure against recon- nection. – Depressurize lines. – Rectify the defect. Commissioning Personnel: Mechanic 12/2019 EcoPump AD Package - MPU00015EN 15/40... - Page 16 ð The pump starts. 15. Purge application device until pure detergent flows out. 16. Close and lock application device. ð The pump stops. 17. Check hose lines and connection points for tightness and firm seating. 16/40 EcoPump AD Package - MPU00015EN 12/2019...
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Page 17: Operation
– Perform a tightness test according to the maintenance schedule. – Use feed cup only with lid. Before every operation: – Check the system for damages and leakages. – Check sealing paint of the pump nuts for dis- tortion. 12/2019 EcoPump AD Package - MPU00015EN 17/40... -
Page 18: Switching On
3. Open ball valve of the compressed air supply. Fig. 22: Switch on system (example) There may be material pressure after the purging. 18/40 EcoPump AD Package - MPU00015EN 12/2019... -
Page 19: Switching Off
8. Close ball valve (2) on the depressurization module. 2. Purge the system Ä 7.5 “Rinsing”. ð The pump stops. 3. Ensure that the ball valve on the compressed air supply is closed. 12/2019 EcoPump AD Package - MPU00015EN 19/40... -
Page 20: Rinsing
Collect the medium flowing out in a container. ð The system is de-pressurized. 5. When using a multi-component medium with corresponding processing time, ensure proper disposal of the medium. Fig. 26: Set maintenance unit Fig. 27: Fix regulator 20/40 EcoPump AD Package - MPU00015EN 12/2019... -
Page 21: Cleaning
17. If applicable, put or place recirculation in a col- – Before carrying out any cleaning and mainte- lector tray. Secure against falling out. nance work, ensure there is no explosive atmosphere. 12/2019 EcoPump AD Package - MPU00015EN 21/40... -
Page 22: Cleaning
Anti-Static Safety Boots – If the atmosphere is explosive, ensure that Eye protection the protective cap fits on the nozzle cleaning. Nozzle cleaning is available as a replacement part Ä 13.1 “Spare part”. 22/40 EcoPump AD Package - MPU00015EN 12/2019... -
Page 23: Maintenance
2. Pull condensate drain (2) in the direction of the arrow. Maintenance schedule If a maintenance assistant is used in the system visualizer, the maintenance intervals of the mainte- nance assistant are valid. 12/2019 EcoPump AD Package - MPU00015EN 23/40... -
Page 24: Replace Filter Of The Maintenance Unit
System is switched off Ä 7.4 “Switching off”. Fig. 32: Replace filter 1. Rotate condensate container (1) in the direction of the arrow. ð The condensate container (1) comes off loose from the maintenance unit. 24/40 EcoPump AD Package - MPU00015EN 12/2019... -
Page 25: Replacing Filter Disk
System is switched off Ä 7.4 “Switching off”. 4. Push in filter housing (2). System is depressurized and secured against 5. Close bayonet catch. restarting. ð The filter cartridge is replaced. 1. Loosen circlip (1). 12/2019 EcoPump AD Package - MPU00015EN 25/40... -
Page 26: Dismantling
1. Ensure that the ball valve (1) on the mainte- nance unit is closed. 2. Disconnect system from compressed air supply. 3. Disassemble compressed air hose on the pump (2) using a hexagon spanner. 26/40 EcoPump AD Package - MPU00015EN 12/2019... - Page 27 Fig. 40: Disassemble pump Disassembling ball valve 10. Fix filter or distributor in a vise. 15. Disconnect screw connection (1). Collect the material in a container. 11. Disassemble ball valve (3) and pressure gage. 12/2019 EcoPump AD Package - MPU00015EN 27/40...
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Page 28: Assembly
Eye protection Protective workwear Anti-Static Safety Boots Protective gloves Requirements: Individual components are assembled as described in the operating instructions Ä “Appli- cable documents”. Assemble pump 1. Place pump on the transportation module. 28/40 EcoPump AD Package - MPU00015EN 12/2019... - Page 29 Fig. 44: Assemble ball valve and distributor 8. Fix filter or distributor in a vise. 9. Disassemble ball valve (3) and pressure gage. Assemble filter or distributor 10. Tighten screw connection (2). Observe tightening torque. 12/2019 EcoPump AD Package - MPU00015EN 29/40...
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Page 30: Faults
Observe tightening torque. Faults 10.1 Behavior during faults If faults occur: Switch off compressed air supply. Secure against reconnection. Depressurize lines. Follow the defects table to correct the fault. 30/40 EcoPump AD Package - MPU00015EN 12/2019... -
Page 31: Defects Table
– Depressurize the lines. – Ensure that the forced ventilation is opera- tional. – Follow the safety data sheet. – Wear specified protective clothing. – Avoid contact (e.g. with eyes, skin). 12/2019 EcoPump AD Package - MPU00015EN 31/40... -
Page 32: Disassembly
Technical data Mobile stand Value 12.1 Dimensions and weight Height 1021 mm The dimensions and weight details refer only to the Width 548 mm transportation module. Depth 454 mm Weight < 15 kg 32/40 EcoPump AD Package - MPU00015EN 12/2019... -
Page 33: Connections
CE labeling Media temperature, 50 °C Manufacturer max. QR Code In the case of hand guided spray guns, the maximum media temperature drops to 43°C. For media temperatures above 43°C, wear protective hand gloves. 12/2019 EcoPump AD Package - MPU00015EN 33/40... -
Page 34: Operating And Auxiliary Materials
100mesh/149µm M13020063 Flash point >50°C Max. temperature 50°C, always 15K below 150mesh/105µm M13020073 flashpoint 200mesh/74µm M13020064 Viscosity: <200mPas In the case of hand guided spray guns, the maximum media temperature drops to 43°C. 34/40 EcoPump AD Package - MPU00015EN 12/2019... - Page 35 Material pressure regulator number Description Material Direct suction with filter, M34010536 number G1/2", 565 mm EcoFlow LPF M N26210005 Direct suction with filter, M34010537 G1/2", 580 mm Pressure gage G 1/8", 0 to 10bar W07010201 12/2019 EcoPump AD Package - MPU00015EN 35/40...
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Page 36: Tools
W12010008 without order number Ä “Hotline and Contact”. 13.3 Accessories Spray guns Value Material number EcoGun 910S N36200001V EcoGun 246 N36200007V EcoGun 249 N36200008V 36/40 EcoPump AD Package - MPU00015EN 12/2019... -
Page 37: 14 Index
Pumping ....... 8 12/2019 EcoPump AD Package - MPU00015EN 37/40... - Page 38 Suction model ......9 Replace filter cartridge ....25 38/40 EcoPump AD Package - MPU00015EN 12/2019...
- Page 39 12/2019 EcoPump AD Package - MPU00015EN 39/40...
- Page 40 Dürr Systems AG Application Technology Carl-Benz-Str. 34 74321 Bietigheim-Bissingen Germany www.durr.com Phone +49 7142 78-0 Translation of the original operation manual The reproduction and distribution of this document, use and communication of its contents are not permitted without express written approval. Offenders will be liable for damages. All rights in the event of a patent grant or design regis- tration are reserved.
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