DÖRR EcoPump2 VP Operation Manual
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DÖRR EcoPump2 VP Operation Manual

Pneumatic vertical piston pump
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EcoPump2 VP
Pneumatic Vertical Piston Pump
Operation manual
MPU00029EN, V01
N2417...
www.durr.com

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Summary of Contents for DÖRR EcoPump2 VP

  • Page 1 EcoPump2 VP Pneumatic Vertical Piston Pump Operation manual MPU00029EN, V01 N2417... www.durr.com...
  • Page 2 Illustrations can deviate from the technical con- struction. Validity range of the document This document describes the following product: N24170034 EcoPump2 VP 40 230 SST PE N24170035 EcoPump2 VP 80 120 SST PE N24170036 EcoPump2 VP 80 300 SST PE...

  • Page 3: Table Of Contents

    Spare parts and accessories ..... 42 7.1 Safety recommendations ...... 17 13.1 Spare parts ......... 42 7.2 General notes ........18 13.1.1 Motor ..........42 7.3 Purging ..........18 13.1.2 Control Unit ........11/2022 EcoPump2 VP - MPU00029EN 3 /56...
  • Page 4 13.1.3 Fluid part ......... 13.2 Accessories ........51 13.3 Repair kits .......... 13.4 Order ..........51 Index............. 52 4 /56 EcoPump2 VP - MPU00029EN 11/2022...

  • Page 5: Product Overview

    Air-assisted applications with (flammable and non- assembly forward and creates the conveying pressure flammable) water-based and solvent-based coating of the medium. materials The pump is approved for use in explosive areas of Ex zones 1 and 2. 11/2022 EcoPump2 VP - MPU00029EN 5 /56...

  • Page 6: Residual Risks

    Perform the following activities: Dispose of packaging according to regulation out- Close lines. side of Ex zone or store it. Secure against reconnection. Use tools with Ex approval. Depressurize lines. Ground Pump. Wear suitable protective equipment. 6 /56 EcoPump2 VP - MPU00029EN 11/2022...

  • Page 7: Staff Qualification

    Waiting Maintenance Disassembly  + additional qualification explosion protection In addition to the knowledge of the various specialist fields, the mechanic has knowledge of regulations and safety measures when working in potentially explosive areas. 11/2022 EcoPump2 VP - MPU00029EN 7 /56...

  • Page 8: Design And Function

    The pneumatically operated motor drives the pump. The piston (2) of the motor separate the cylinder (1) into two air chambers. Compressed air moves the piston (2) back and forth in the cylinder (1). 8 /56 EcoPump2 VP - MPU00029EN 11/2022...

  • Page 9: Transport, Scope Of Supply And Storage

    Protect Pump from moisture. Protect Pump from vibrations. 1. Check the pump for integrity on receiving it. Use transport locks (e. g. against slipping). 2. Report defects immediately Ä “Hotline and Con- tact” . 11/2022 EcoPump2 VP - MPU00029EN 9 /56...

  • Page 10: Handling Of Packaging Material

    Ensure by using appropriate safety valves or safety switches (at least PLr = b) that the technical data are maintained, in particular the maximum connec- tion air pressure and the maximum output material pressure. 10 /56 EcoPump2 VP - MPU00029EN 11/2022...

  • Page 11: Assemble Sound Mufflers And Com- Pressed Air Connection

    (2). Fig. 9: Assemble EcoPUC (optional) 1. Tighten the EcoPUC with four screw (1) above on the motor (2). Fig. 8: Install compressed air connection 2. Screw in the compressed air connection (3). 11/2022 EcoPump2 VP - MPU00029EN 11 /56...

  • Page 12: Assemble Bracket

    6. Connect the sensor again with EcoPUC. ration chamber. 5.3.4 Assemble bracket The pump can be assembled onto the wall on a rack with the console. Personnel: Mechanic  + additional qualification explosion protection  + additional qualification for high pressure 12 /56 EcoPump2 VP - MPU00029EN 11/2022...
  • Page 13 8. Direct the hose to a suitable overflow container. Connect the circulation 9. Remove the plug (7) on the opposite side. Fig. 14: Disassemble the funnel 10. Assemble the connection screws. 3. Remove three screws (3). Remove the funnel (4). 11/2022 EcoPump2 VP - MPU00029EN 13 /56...

  • Page 14: Rotate Fluid Part

    2. Tighten four screws (1). Mechanic ð The fluid part (2) is assembled.  + additional qualification explosion protection  + additional qualification for high pressure Protective equipment: Protective gloves Protective workwear Anti-Static Safety Boots 14 /56 EcoPump2 VP - MPU00029EN 11/2022...

  • Page 15: Connecting

    The charge can only flow if the piston pump is grounded with all components. Con- nection of the suction pipe and pressure pipe are not sufficient for grounding. Personnel: Electrician 11/2022 EcoPump2 VP - MPU00029EN 15 /56...

  • Page 16: Commissioning

    Ensure that air pressure of a maximum 7 bar is not Ground Pump as specified. exceeded. Before carrying out any work, make sure that there is no explosive atmosphere. 16 /56 EcoPump2 VP - MPU00029EN 11/2022...

  • Page 17: Setting Operating Parameters

    Wear specified protective equipment. Protective equipment: Protective workwear Use ear protection Protective gloves Anti-Static Safety Boots 1. Set the operating parameters on the higher level control. 2. Check operating parameters Ä 12.5 “Operating values” . 11/2022 EcoPump2 VP - MPU00029EN 17 /56...

  • Page 18: General Notes

    Refer to safety data sheet of material manufac- turer. 7.3.2 General notes When purging, use fluid to remove inner soiling from components. 7.3.3 Flush the pump Personnel: Mechanic  + additional qualification explosion protection  + additional qualification for high pressure 18 /56 EcoPump2 VP - MPU00029EN 11/2022...

  • Page 19: Cleaning

    Do not use sources of ignition and open light. Dispose of operating and auxiliary materials Do not smoke. according to the disposal provisions in force. Ground Pump. In case of doubt, refer to the local disposal authorities. 11/2022 EcoPump2 VP - MPU00029EN 19 /56...

  • Page 20: Maintenance

    Ensure that the pump is unpressurized. Maintenance schedule If a maintenance assistant is used in the system visualizer, the maintenance intervals of the maintenance assistant are valid. 20 /56 EcoPump2 VP - MPU00029EN 11/2022...

  • Page 21: Maintenance Work

    The rod seal can also be replaced with the always replaced together. assembled motor. Continue with Step 7. Personnel: Mechanic  + additional qualification explosion protection  + additional qualification for high pressure Protective equipment: Protective gloves 11/2022 EcoPump2 VP - MPU00029EN 21 /56...
  • Page 22 (10). Disassemble seal set 13. Remove the guide rod seal (12) from below out of 6. Clamp the fluid part at the lower hexagon (14) in a the sealing bush (10). vice. 22 /56 EcoPump2 VP - MPU00029EN 11/2022...
  • Page 23 19. Assemble the O-ring (17) into the guide bush (19). Insert into the material inlet housing (21). 20. Insert the guide belt (18). Observe installation position of the piston seal (16). Insert the piston seal (16). 11/2022 EcoPump2 VP - MPU00029EN 23 /56...

  • Page 24: Replace Non-Return Valve In The Piston

    ð Fluid part is disassembled. 5. Unscrew four connecting rods (3) on key surfaces. Disassemble the seal set of the fluid part 6. Clamp the fluid part at the lower hexagon (14) in a vice. 24 /56 EcoPump2 VP - MPU00029EN 11/2022...
  • Page 25 17. Remove the O Ring (17) from the valve ball guide Disassemble piston rod (18). Ensure that the piston rod is not damaged. 18. Remove the ball (16) from the piston rod (15). 11/2022 EcoPump2 VP - MPU00029EN 25 /56...

  • Page 26: Replace Non-Return Valve In The Material Inlet

    31. Secure half shells (2) with fastening clips (1). 9.3.3 Replace non-return valve in the material inlet Personnel: Mechanic  + additional qualification explosion protection  + additional qualification for high pressure Protective equipment: Protective gloves Protective workwear Anti-Static Safety Boots 26 /56 EcoPump2 VP - MPU00029EN 11/2022...

  • Page 27: Replace Valve Of The Control Unit

    Fig. 34: Disassemble control unit Loctite 222 2. Unscrew plug-in connections (3) from the control unit valve (4). 3. Unscrew the screws (6) from the connection plate (5). ð Control unit is disassembled. 11/2022 EcoPump2 VP - MPU00029EN 27 /56...

  • Page 28: Replace Switchover Valve

    2. Unscrew plug-in connections (3) from the control the connnection plate (5) onto the housing with unit valve (4). screws (6). 3. Unscrew the screws (6) from the connection plate (5). ð Control unit is disassembled. 28 /56 EcoPump2 VP - MPU00029EN 11/2022...

  • Page 29: Replace Quick Escape Valve

     + additional qualification for high pressure 5. Screw screw-in plug connection (3) into the quick Protective equipment: escape valve (4). Protective gloves 6. Screw sound muffler (1) into the quick escape Protective workwear valve (2). 11/2022 EcoPump2 VP - MPU00029EN 29 /56...

  • Page 30: Faults

    Piston seal defective or defective Ä 9.3.1 “Replacem the rod seal and piston incorrect installation posi- seal of the fluid part” . tion Defective switchover valve Replace changeover valve Ä 9.3.5 “Replace switch- over valve” . 30 /56 EcoPump2 VP - MPU00029EN 11/2022...
  • Page 31 . through the sound muf- the quick escape valve fler. Replace piston seal of the motor Ä 10.2.1 “Replace Piston seal of the motor piston seal of the air motor” . defective 11/2022 EcoPump2 VP - MPU00029EN 31 /56...

  • Page 32: Troubleshooting

    Fig. 41: Disassembling Coupling Observe the associated repair sets for the air Molykote TP-42 Paste motor Ä 13.3 “Repair kits” . 1. Loosen the mounting clips (1). Push downwards. 2. Remove half shells (2) 32 /56 EcoPump2 VP - MPU00029EN 11/2022...

  • Page 33: Assembling Ice Reduction

    2. Unscrew sealing screw (1). Fig. 43: Disassemble the piston seal Molykote TP-42 Paste Loctite 222 5. Unscrew the coupling (8). 6. Unscrew four screws (7) from the adapter plate (6). 7. Remove the adapter plate (6). 11/2022 EcoPump2 VP - MPU00029EN 33 /56...

  • Page 34: Disassembly And Disposal

    Fig. 46: Assemble connections – Install appropriate pressure release device, e.g. valve or ball valve, to ensure safe Loctite 222 depressurization. 6. Tighten throttle (5) with screw (6). Ensure that the pump is unpressurized. 34 /56 EcoPump2 VP - MPU00029EN 11/2022...

  • Page 35: Disassembly

    6. Collect material residue from pump and the con- Personnel: nection lines in collecting vessel. Mechanic 7. Separate the grounding cable from the grounding  + additional qualification for high pressure connection (2).  + additional qualification explosion protection 11/2022 EcoPump2 VP - MPU00029EN 35 /56...

  • Page 36: Disposal

    2. Remove the seals. Ensure professional disposal. 10. Unscrew the screws on the frame out of the bores (6). 3. Dispose of individual parts of the pump professio- nally. 11. Transport pump using a hoist. 36 /56 EcoPump2 VP - MPU00029EN 11/2022...

  • Page 37: Technical Data

    Fig. 52: Dimensions N24170036 Width 224.4 mm N24170036 Depth 172.6 mm Detail Value Weight 16.7 kg Height 776.3 mm Width 269.8 mm Depth 254.3 mm Weight 28.5 kg Fig. 51: Dimensions N24170035 Fig. 53: Dimensions N24170037 11/2022 EcoPump2 VP - MPU00029EN 37 /56...

  • Page 38: Connections

    Operating temperature, min. 10 °C Operating temperature, max. 60°C Ambient temperature, min. 15°C Ambient temperature, max. 40 °C Material temperature, min. 10°C Material temperature, max. 60°C Relative humidity, min. 35 % Relative humidity, max. 38 /56 EcoPump2 VP - MPU00029EN 11/2022...

  • Page 39: Compressed Air Quality

    Serial number Double strokes continuous, max- Maximum air pressure 20 1/min imum Maximum material pressure Double strokes short term, max- Manufacturer 40 1/min imum QR Code UKCA labeling CE labeling EX labeling 11/2022 EcoPump2 VP - MPU00029EN 39 /56...

  • Page 40: Materials Used

    W32020009 Klüber Syn- Lubricating grease theso GLEP 1 W32020010 Molykote TP-42 Paste Screws lubricant W32020044 Loctite 222 Thread protection W31010001 Fig. 57: Characteristic curve N24170035 10mL Medium Loctite 577 Thread protection W31010005 50ml 40 /56 EcoPump2 VP - MPU00029EN 11/2022...

  • Page 41: Material Specification

    Coating materials of the Explosion group IIA Material specifications: Temperature max. 60 °C, always 5 K below the flashpoint of the materials used Viscosity: 3 to 5000 mPas Fig. 59: Characteristic curve N24170037 Medium 11/2022 EcoPump2 VP - MPU00029EN 41 /56...

  • Page 42: Spare Parts And Accessories

    Spare parts and accessories Spare parts and accessories 13.1 Spare parts 13.1.1 Motor Fig. 61: Motor Spare parts 42 /56 EcoPump2 VP - MPU00029EN 11/2022...
  • Page 43 M57310014 SCREWED ELBOW PUSH-IN CON- M57310133 NECTION\D12 Hose 9x12 blue PA 0,25 m W40030019 RAISED COUNTERSUNK FLANGE M41230002 HEAD SREW\M5x1 MOUNTING PLATE\CYL. D100 M33071565 155x117x6 AL Socket head screw M12x30 DIN912 D09120521 1.4301 11/2022 EcoPump2 VP - MPU00029EN 43 /56...
  • Page 44 M57310014 SCREWED ELBOW PUSH-IN CON- M57310133 NECTION\D12 Hose 9x12 blue PA 0,25 m W40030019 RAISED COUNTERSUNK FLANGE M41230002 HEAD SREW\M5x1 MOUNTING PLATE\CYL. D100 M33071565 155x117x6 AL Socket head screw M12x30 DIN912 D09120521 1.4301 44 /56 EcoPump2 VP - MPU00029EN 11/2022...
  • Page 45 M57310014 SCREWED ELBOW PUSH-IN CON- M57310133 NECTION\D12 Hose 9x12 blue PA 0,25 m W40030019 RAISED COUNTERSUNK FLANGE M41230002 HEAD SREW\M5x1 MOUNTING PLATE\CYL. D100 M33071565 155x117x6 AL Socket head screw M12x30 DIN912 D09120521 1.4301 11/2022 EcoPump2 VP - MPU00029EN 45 /56...

  • Page 46: Control Unit

    Spare parts and accessories 13.1.2 Control Unit Fig. 62: Control unit spare parts 46 /56 EcoPump2 VP - MPU00029EN 11/2022...
  • Page 47 D4 G1/8 Hose 2,7x4 blue PA 0,5 m W40030233 PLUG\D20 d15,6 h8 GPN300F PE M48010218 SOCKET HEAD SCREW\M4x45 D09120351 DIN912 8.8 Z St SET SCREW\M4x4 DIN913 1.4301 D09130055 PLUG SCREW\M5 I-HEXAGON.L7 M41090167 SW2.5 11/2022 EcoPump2 VP - MPU00029EN 47 /56...

  • Page 48: Fluid Part

    Spare parts and accessories 13.1.3 Fluid part Fig. 63: Fluid part spare parts 48 /56 EcoPump2 VP - MPU00029EN 11/2022...
  • Page 49 HOUSING\OUTLET VP80 M16010720 Flange inlet VP M11010606 Guide valve ball piston VP80 M12290026 Packing bush basis VP 80 M08070101 GUIDE BUSH\VP80 M05150053 Cover funnel VP 80 M63011596 Ball D13,494 VA M66100084 BALL\D19,05 EcoPump M66100029 11/2022 EcoPump2 VP - MPU00029EN 49 /56...
  • Page 50 SEAL SET\ROD D29.7 VP120 PE N24960192 O-RING\42x2 80Sh FPM M08031054 O-ring 58x2,5 FKM EXTREME M08031025 O-ring 58x2,5 FKM EXTREME M08031025 O-ring\29,82x2,62 FKM EXTREME M08031113 O-ring\29,82x2,62 FKM EXTREME M08031113 O-RING\64,77x2,62 FKM M08031213 EXTREME O-RING\50x1,5 FKM M08030349 50 /56 EcoPump2 VP - MPU00029EN 11/2022...

  • Page 51: Accessories

    COUPLING VP 40, VP 80 and information on products that are listed without order VP 120 (M6301...) number Ä “Hotline and Contact” . EcoPUC A for EcoPump2 VP F30300001 EcoPUC RA for EcoPump2 VP F30300002 EcoPUC RA BUS for EcoPump2...

  • Page 52: Index

    Pump ....... Maintenance Safety notes ......20 52 /56 EcoPump2 VP - MPU00029EN 11/2022...
  • Page 53 Compressed air quality ....39 Dimensions ......37 11/2022 EcoPump2 VP - MPU00029EN 53 /56...
  • Page 54 Width ........37 54 /56 EcoPump2 VP - MPU00029EN 11/2022...
  • Page 55 11/2022 EcoPump2 VP - MPU00029EN 55 /56...
  • Page 56 Dürr Systems AG Application Technology Carl-Benz-Str. 34 74321 Bietigheim-Bissingen Germany Phone +49 7142 78-0 www.durr.com Translation of the original operation manual MPU00029EN, V01 The distribution and reproduction of this document as well as the use and communication of its contents are not permitted without express written approval. Violations will be liable for damages. All rights reserved in the event of the patent grant or registry of a utility model.

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