Related Manuals for DÖRR EcoPUC MC
Summary of Contents for DÖRR EcoPUC MC
- Page 1 EcoPUC MC Electrical Pump Control System Operation manual MCU00003EN, V03 www.durr.com F30400001V...
- Page 2 Transmission and duplication of this document, as well as use and sharing of its contents are not permitted without express written approval. Violations will be liable for compensation for damages. All rights in the event of a patent grant or design registration are reserved. © Dürr Systems AG 2016 2/68 EcoPUC MC - MCU00003EN 05/2017...
- Page 3 - Operating instructions governor Pressure relief valve - Operating instructions Circuit Diagram - EcoPUC MC Hotline and Contact If you have queries or would like technical informa- tion, please contact your dealer or sales partner. 05/2017 EcoPUC MC - MCU00003EN 3/68...
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Page 4: Table Of Contents
7.4 Operating modes....... 20 11.5 Compressed air quality....51 Visualizer..........21 11.6 Type plate........51 8.1 Operator Interface......21 11.7 Operating and auxiliary materials..52 8.2 Header row........21 11.8 Interfaces......... 52 8.3 Work area.......... 23 4/68 EcoPUC MC - MCU00003EN 05/2017... - Page 5 Replacement parts, tools and accesso- ries............53 12.1 Replacement parts......53 12.2 Tools..........53 12.3 Accessories........54 12.4 Order..........54 Index............55 Appendix..........58 A Interfaces..........59 05/2017 EcoPUC MC - MCU00003EN 5/68...
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Page 6: Product Overview
Product overview Product overview Short description The EcoPUC MC (hereafter called “Control Overview system") is a control system with control compo- Main cabinet nents for electrical pumps. Pumping pressure and speed of the electric pumps are regulated via the control system. -
Page 7: Safety Devices
Fig. 3: Danger due to electrical voltage Do not exceed the maximum hose lengths and cable lengths Ä 11.2 “Connections”. 1 Feed X01 Do not place any objects near the control system. This is valid for electrostatically charge- able objects. 05/2017 EcoPUC MC - MCU00003EN 7/68... -
Page 8: Residual Risks
Relieve the pressure on material lines. Guidelines and Rules of engineering Secure against reconnection. Applicable accident prevention regulations The mechanic is responsible for the following activ- ities on equipment and components: Assembly Commissioning Servicing Maintenance Disassemble 8/68 EcoPUC MC - MCU00003EN 05/2017... -
Page 9: Personal Protective Equipment
Wear the required personal protective equipment when working. Provide the following personal pro- tective equipment: Eye protection Protects eyes from dust, paint drops and particles. Protective gloves Protect the hands from: mechanical forces Thermal forces Chemical effects 05/2017 EcoPUC MC - MCU00003EN 9/68... - Page 10 1 Holes for wall mounting 1 Electrical components 2 Duct for hoses and cables 2 Fan cover with fan 3 Connection for base 3 Controls 4 Duct for hoses and cables 5 Electro-pneumatic components 6 Connection for base 10/68 EcoPUC MC - MCU00003EN 05/2017...
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Page 11: Interior View
17 Terminals for external connection Electro-pneumatic components 18 Terminal for thermistor motor protection 19 Proportional valve terminal Fig. 10: Internal view electro-pneumatic compo- nents 1 Stop valve (can be shut) 2 Proportional valve 3 Pressure control valve 05/2017 EcoPUC MC - MCU00003EN 11/68... -
Page 12: Operator Panel
User management User levels control the access to individual functions in the visualizer. Higher user levels have the authorization for lower user levels. – Enter new passwords at the time of commissioning. 12/68 EcoPUC MC - MCU00003EN 05/2017... -
Page 13: Transport, Scope Of Supply And Storage
Do not store outdoors. tact” Store in a dry and dust-free place. Do not expose to aggressive media. Protect from solar radiation. Avoid mechanical vibrations. Temperature: 10°C to 40 °C Relative humidity: 20% to 80 % 05/2017 EcoPUC MC - MCU00003EN 13/68... -
Page 14: Transport
– Do not enter the area below hovering loads. – Wear specified protective equipment. – Only use approved hoists and stoppers. – Ensure that the hoists and stoppers have adequate bearing capacity. 14/68 EcoPUC MC - MCU00003EN 05/2017... -
Page 15: Assembly
Have two persons to assemble the cabinet. Use anchor bolts M 8. 2. Align cabinet horizontally on the base. Ensure that the cabinet is seated firmly. Follow the circuit diagram Ä “Applicable docu- ments”. Fig. 13: Main cabinet rear side 05/2017 EcoPUC MC - MCU00003EN 15/68... -
Page 16: Connecting
Follow the circuit diagram Ä “Applicable documents”. Fig. 15: Grounding bolt in the control system housing 1. Connect flexible grounding leads to the grounding bolts (1) in the control system housing. ð The control system is grounded. 16/68 EcoPUC MC - MCU00003EN 05/2017... -
Page 17: Connect Compressed Air Supply
– Before carrying out any work: Protective workwear Depressurize hoses. Protective gloves Safety boots 1. Pre-assemble connection line. 2. Connect control system, see circuit diagram “Connection for feed and external” Ä “Appli- cable documents” 05/2017 EcoPUC MC - MCU00003EN 17/68... -
Page 18: Checks
Operating conditions correspond to the specifi- – Check hoses for damage. cations Ä 11.3 “Operating conditions”. – Before carrying out any work: Performance values correspond to the specifi- Depressurize hoses. cations Ä 11.4 “Operating values”. 18/68 EcoPUC MC - MCU00003EN 05/2017... -
Page 19: Switching On
Protective workwear Error messages are acknowledged. Safety boots Fig. 17: Switching on control system Fig. 19: Switch off control system. 3. Press [On] (1). 1. Press [Off] (1). ð The control system is switched off. 05/2017 EcoPUC MC - MCU00003EN 19/68... -
Page 20: Operating Modes
ð Configuration is confirmed. 4. Tap button (3). ð The “External” operating mode is switched on. The button has a green border. Fig. 22: Active mode The active operating mode (1) is displayed in the header row. 20/68 EcoPUC MC - MCU00003EN 05/2017... -
Page 21: Visualizer
3. Exit the window using the button (3). Fig. 24: Operator interface 1 Header row 2 Work area 3 Menu bar Header row Fig. 25: Header row 1 Active mode 2 User level 3 Pumps 1 to 4 05/2017 EcoPUC MC - MCU00003EN 21/68... - Page 22 In the Stand-By mode, the pump is volume-driven. The pump is operated at constant rotational speed. The Production mode, the pump is pressure- driven. A set pressure is entered in the visualizer, which the pump keeps constant by adjusting the speed. 22/68 EcoPUC MC - MCU00003EN 05/2017...
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Page 23: Work Area
5 Display of the IP address Confirm entry. 6 Display of the software version 7 Cleaning the screen 8 User-dependent buttons Cancel entry and exit window. 9 Set language Button is only displayed if the values entered are correct. 05/2017 EcoPUC MC - MCU00003EN 23/68... -
Page 24: Reset Password
2. Tap field (1). 3. Enter administrator password. 4. Tap button (2). ð The passwords are reset to factory settings. 5. Exit the window again using the button (3). 8.5.3 Change password Personnel: System operator 24/68 EcoPUC MC - MCU00003EN 05/2017... -
Page 25: Screen Cleaning
Measured values are recorded in a CSV file over a period of a week. Alarm data The inputs of the alarm history are recorded in a TXT file. Maximum 500 entries are stored. Personnel: System operator 05/2017 EcoPUC MC - MCU00003EN 25/68... -
Page 26: Setting Date And Clock Time
Ä 8.2 “Header row”. 8.5.7 Setting Date and Clock Time Personnel: Fig. 42: Enable UDP interface System operator 1. Tap button (1). ð Window (2) is opened. 26/68 EcoPUC MC - MCU00003EN 05/2017... - Page 27 11. Keep the button (1) on Touch display pressed for five seconds. ð Menu of the Touch Display is opened. Fig. 45: UDP interface 8. Open IP settings (1). ð “IP settings” window is opened. 05/2017 EcoPUC MC - MCU00003EN 27/68...
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Page 28: Flow Chart Of The External Interface
15. Enter the same IP Address (2) as entered in 1 m_relStOn: Global switching on approval from step 9. external control system to EcoPUC MC (no fault etc.) 2 m_StOn: Feedback switch-on approval from EcoPUC MC to external control system 3 m_StExtMode: EcoPUC MC in “External"... - Page 29 3 m_ModeP1: Enable production mode from external control system to EcoPUC MC for 1 m_RelStOnP1: Enable local switch-on release pump 1 from external control system to EcoPUC MC for 4 m_AckIntModeP1: Interval mode only possible pump 1 in standby mode.
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Page 30: Set Language
4 Flow rate in l/min (calculated from the motor fre- 8.5.10 Set language quency) 5 Button “Ext. Mode” Personnel: 6 “Filter maintenance” button System operator 7 “Production/ Standby” button 8 “Start/ Stop” button Fig. 57: Set language 30/68 EcoPUC MC - MCU00003EN 05/2017... - Page 31 “Manual” or “External” operating mode is ena- bled. Pump is in Stand-by mode. No fault is present. “Pump settings” menu is opened Fig. 58. 1. Tap “Filter maintenance” button. ð “Parameter” window is opened. Fig. 59: Parameter input 05/2017 EcoPUC MC - MCU00003EN 31/68...
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Page 32: Parameter Management
Production mode. Values between 10 and 50 Hz can be parameterized. Control pressure recirculation controller Parameter for setting the control pressure for the recirculation controller in Production mode. Values between 0 and 5 bar can be parameterized. 32/68 EcoPUC MC - MCU00003EN 05/2017... -
Page 33: Standby
2. Switch to “Standby” menu using the button Fig. 61: Setting parameters Fig. 62: Standby 3. Tap the field (1) behind the required parameter. 1 Setting the process parameter(s) 2 Display of the current process values 4. Enter and confirm parameter. 05/2017 EcoPUC MC - MCU00003EN 33/68... -
Page 34: Alarm Data
Pressure control lower pressure threshold [bar] ð The time range of the display is 30 min. A warning appears if the bottom pressure threshold is reached. Values between 0 and 17 bar can be parameterized. 34/68 EcoPUC MC - MCU00003EN 05/2017... -
Page 35: System Monitoring
Alarm history is limited. Alarm messages are limited to 500 entries. – Old alarm messages are overwritten. Colors of messages Faults are highlighted in red. Warnings are highlighted in yellow. Notes are highlighted in white. 05/2017 EcoPUC MC - MCU00003EN 35/68... -
Page 36: Error Codes
Alarms Drive 4 Alarms B&R Converter P84 Emergency Stop pump 4 Local Emergency Stop pump 4 Buzzing alarm process pump 4 Local process alarms pump 4 Buzzer warnings pump 4 Local warnings Pump 4 36/68 EcoPUC MC - MCU00003EN 05/2017... - Page 37 3 Powerlink connection Drive 4 Error in the power link connection to the frequency converter of the pump 4 FREE FREE General Error UDP connection No communication of the UDP interface with external control 05/2017 EcoPUC MC - MCU00003EN 37/68...
- Page 38 Error update set up data Setup data cannot be transferred from USB stick. FREE FREE FREE Error while saving the file Error while saving the data on USB stick FREE FREE FREE FREE FREE FREE FREE FREE FREE 38/68 EcoPUC MC - MCU00003EN 05/2017...
- Page 39 Frequency converter [Input phase loss] Loss Power Input Phase - 1 (PHF) Frequency converter [Undervoltage] Low voltage (USF) Frequency converter [Motor short circuit] Motor short circuit (hard detection) (SCF1) Frequency converter [Overspeed] (SOF) Overspeed 05/2017 EcoPUC MC - MCU00003EN 39/68...
- Page 40 PTCL-error (OC or SC) (PtFL) Frequency converter [PTC fault] (OtFL) Motor overheating detected by PTCL: Standard product Frequency converter [Internal- I measure] Error in current measurement (InF9) Frequency converter [Internal-mains cir- Network phase loss error cuit] (InFA) 40/68 EcoPUC MC - MCU00003EN 05/2017...
- Page 41 FREE Frequency converter [Cards pairing] Error in hardware configuration (HCF) FREE FREE Frequency converter [Load fault] (dLF) Error in dynamic load Frequency converter [Bad conf] (CFI2) Error in configuration transfer FREE FREE FREE FREE 05/2017 EcoPUC MC - MCU00003EN 41/68...
- Page 42 FREE Frequency converter [Safety fault] (SAFF) Triggering the safety function Frequency Converter [FB fault] (FbE) Function block Error Frequency converter [FB stop flt.] (FbES) Function Block Schematic FREE FREE FREE FREE FREE FREE FREE 42/68 EcoPUC MC - MCU00003EN 05/2017...
- Page 43 FREE FREE Overspeed in Production model (alarm Speed of the pump 1 / 2 / 3 / 4 is super- data) Pump 1 / 2 / 3 / 4 elevated for a set time. 05/2017 EcoPUC MC - MCU00003EN 43/68...
- Page 44 Service interval at 23760 operating hours Service interval 6 pump 1 / 2 / 3 / 4 due: Service interval at 39600 operating hours Cleaning/ changing air filter EcoPUC MC Service interval at 2000 operating hours M / E1 / E2 / E3...
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Page 45: Cleaning And Maintenance
– Wear ear protection. WARNING! Risk of injury from unsuitable replacement parts Parts of third party suppliers may not bear the loads. Serious injuries and death can result. – Only use original replacement parts. 05/2017 EcoPUC MC - MCU00003EN 45/68... -
Page 46: Maintenance
Verified that no current is present. Compressed air supply is switched off. System is depressurized: Close shutoff valve. For hose types, see circuit diagram Ä “Appli- cable documents”. 1. Pull out compressed air hose from the plug con- nection. 46/68 EcoPUC MC - MCU00003EN 05/2017... -
Page 47: Disassembly And Disposal
– Before carrying out any work, disconnect electrical supply. – Check components in the control system to verify that no current is present. – Only qualified electrical technicians are allowed to work on control system, electrical lines and components. 05/2017 EcoPUC MC - MCU00003EN 47/68... -
Page 48: Disassembly
2. Disconnect pressure sensor. Protective equipment: 3. Disconnect maximum pressure governor. Protective workwear 4. Disconnect pneumatic recirculation pressure Protective gloves controller. Safety boots 5. Optional: Disconnect control panel. Follow the circuit diagram Ä “Applicable documents”. 48/68 EcoPUC MC - MCU00003EN 05/2017... -
Page 49: Disconnect Compressed Air Supply
– Ensure that the hoists and stoppers have adequate bearing capacity. Disassembling main cabinet Personnel: Mechanic Protective equipment: Protective workwear Protective gloves Safety boots 1. Use a suitable hoist to secure main cabinet against toppling. 05/2017 EcoPUC MC - MCU00003EN 49/68... -
Page 50: Disposal
– In case of doubt, refer to the local disposal Extension cabinet without base 75 kg authorities. Extension cabinet with base 100 kg Personnel: Mechanic Protective equipment: Protective workwear Protective gloves Safety boots 50/68 EcoPUC MC - MCU00003EN 05/2017... -
Page 51: Connections
Maximum air pressure Frequency 50 / 60 Hz Protection type Voltage Power Frequency Power Option Value Protection EcoPUC MC-X-0750-XX-X-X-X 2.3 kVA Weight CE labeling EcoPUC MC-X-1500-XX-X-X-X 4.2 kVA Manufacturer EcoPUC MC-X-3000-XX-X-X-X 7.3 kVA QR code 05/2017 EcoPUC MC - MCU00003EN 51/68... -
Page 52: Operating And Auxiliary Materials
(NC) Proportional valve Detail Value Electrical current strength, min. 4 mA Electrical current strength, max. 20 mA Scaling output pressure, min. 0.15 bar Scaling output pressure, max. 6 bar 52/68 EcoPUC MC - MCU00003EN 05/2017... -
Page 53: Replacement Parts, Tools And Accessories
Blind plug M 63, gray E14840019 Hose 4 x 6 Blue W40031005 Lock nut M 63, gray E14820019 12.2 Tools Thermostat E44100007 There are no special tools available for this Current monitoring feed E18260002 product. 05/2017 EcoPUC MC - MCU00003EN 53/68... -
Page 54: Accessories
Serious injuries and death can result. – Only use original replacement parts. Ordering replacement parts, tools and accessories as well as information on products that are listed without order number. Ä “Hotline and Contact” 54/68 EcoPUC MC - MCU00003EN 05/2017... -
Page 55: Index
Switching On Pump 1 (Local)....... 29 Contact..............3 Switching Over Interval Mode Pump 1 (Local)............29 Control system Switching over standby production pump connect to ground......... 16 1 (local)............29 Flow rate............51 Frequency............51 05/2017 EcoPUC MC - MCU00003EN 55/68... - Page 56 Notes............... 6 Operating parameters Residual risks............8 adjustment............ 18 Compressed air..........8 Operation Danger to health from harmful or irritant Safety instructions......... 18 substances............8 Operator interface Electric current..........8 Overview............21 Grounding............8 56/68 EcoPUC MC - MCU00003EN 05/2017...
- Page 57 Technical data Interfaces............52 “ Operating conditions........51 “External” operating mode Technical Data Control panel..........20 Connections............ 7 switching off..........20 switch on............20 Tools..............53 UDP interface..........20 Touch display Setting IP address......... 26 05/2017 EcoPUC MC - MCU00003EN 57/68...
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Page 58: Appendix
Appendix 58/68 EcoPUC MC - MCU00003EN 05/2017... -
Page 59: A Interfaces
Spare 21.0 BOOL mSpare_21_0 Spare 21.1 BOOL mSpare_21_1 Spare 21.2 BOOL mSpare_21_2 Spare 21.3 BOOL mSpare_21_3 Spare 21.4 BOOL mSpare_21_4 Spare 21.5 BOOL mSpare_21_5 Spare 21.6 BOOL mSpare_21_6 Spare 21.7 BOOL mSpare_21_7 Spare 05/2017 EcoPUC MC - MCU00003EN 59/68... - Page 60 Run Pump 1 (RUN = TRUE) 62.4 BOOL m_AckModeP1 Mode Pump 1 (Standby = FALSE, Production = TRUE) 62.5 BOOL m_AckIntModeP1 Interval Mode Pump 1 (Interval = TRUE) 62.6 BOOL mSpare_62_6 Spare 62.7 BOOL mSpare_62_7 Spare 60/68 EcoPUC MC - MCU00003EN 05/2017...
- Page 61 Run Pump 4 (RUN = TRUE) 65.4 BOOL m_AckModeP4 Mode Pump 4 (Standby = FALSE, Production = TRUE) 65.5 BOOL m_AckIntModeP4 Interval Mode Pump 4 (Interval = TRUE) 65.6 BOOL mSpare_65_6 Spare 65.7 BOOL mSpare_65_7 Spare 05/2017 EcoPUC MC - MCU00003EN 61/68...
- Page 62 Spare 21.0 BOOL mSpare_21_0 Spare 21.1 BOOL mSpare_21_1 Spare 21.2 BOOL mSpare_21_2 Spare 21.3 BOOL mSpare_21_3 Spare 21.4 BOOL mSpare_21_4 Spare 21.5 BOOL mSpare_21_5 Spare 21.6 BOOL mSpare_21_6 Spare 21.7 BOOL mSpare_21_7 Spare 62/68 EcoPUC MC - MCU00003EN 05/2017...
- Page 63 63.1 BOOL mSpare_63_1 Spare 63.2 BOOL m_StartP2 Start/Stop Pump 2 63.3 BOOL m_ModeP2 Mode Pump 2 63.4 BOOL m_IntModeP2 Interval Mode Pump 2 63.5 BOOL m_SelectActValueP2 Select Motor Frequency or Delivery Rate Pump 2 05/2017 EcoPUC MC - MCU00003EN 63/68...
- Page 64 Start/Stop Pump 4 65.3 BOOL m_ModeP4 Mode Pump 4 65.4 BOOL m_IntModeP4 Interval Mode Pump 4 65.5 BOOL m_SelectActValueP4 Select Motor Frequency or Delivery Rate Pump 3 65.6 BOOL mSpare_65_6 Spare 65.7 BOOL mSpare_65_7 Spare 64/68 EcoPUC MC - MCU00003EN 05/2017...
- Page 65 Spare Spare Global Warnings Global Warnings (e. g. USB) Spare Spare Spare Spare Spare Spare Spare Spare Spare Spare Spare Spare Spare Spare Spare Spare Spare Spare Spare Spare Spare Spare Spare Spare Spare 05/2017 EcoPUC MC - MCU00003EN 65/68...
- Page 66 Emergency Stop P4 Emergency Stop Pump 4 Process Alarms P4 Process alarm pump 4 Warnings P4 Warnings Pump 4 Spare Spare Spare Spare Spare Spare Spare Spare Spare Spare Spare Spare Spare Spare Spare Spare 66/68 EcoPUC MC - MCU00003EN 05/2017...
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- Page 68 Dürr Systems AG Application Technology Carl-Benz-Str. 34 74321 Bietigheim-Bissingen www.durr.com Original operation manual Transmission and duplication of this document, as well as use and sharing of its contents are not permitted without express written approval. Violations will be liable for compensation for damages. All rights in the event of a patent grant or design registration are reserved.
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