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RKC INSTRUMENT CD101 Instruction Manual

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DIGITAL CONTROLLER
CD101 INSTRUCTION MANUAL
Before operating this instrument, please carefully read this manual and
fully understand its contents. And always keep it around you to make it
available easily anytime.
If failure or error of this instrument could result in a critical
accident of the system, install an external protection circuit to
prevent such an accident.
Do not turn on the power supply until all of the wiring is
completed. Otherwise electric shock, fire or malfunction may
result.
Use this instrument within the scope of its specifications.
Otherwise fire or malfunction may result.
Do not use this instrument in the places subject to flammable or
explosive gas.
Do not touch high-voltage blocks such as power supply
terminals, etc. Otherwise electric shock may result.
Never disassemble, repair or modify the instrument. This may
cause electric shock, fire or malfunction.
• This is a Class A instrument. In a domestic environment this
instrument may cause radio interference, in which case the user is
required to take adequate measures.
• This instrument is protected from electric shock by reinforced
insulation. So please arrange reinforced insulation to the wire for
input signal against the wires for instrument power supply, source of
power and loads as far as possible.
• This instrument is manufactured on the assumption that it is used in
the condition of being mounted on the instrumentation panel.
Therefore, take the necessary measures on the equipment side
mounted with this instrument so that the operator or other personnel
are not accessible to high-voltage blocks in this instrument such as
power supply terminals, etc.
• Always observe precautions described in this manual. Otherwise
serious injury or accident may result.
• Conduct all of the wiring in accordance with the local codes and
regulations.
• Install a protection device such as a fuse, etc. in the power supply,
input or output line, if necessary.
• Do not allow metal fragments or lead wire scraps to fall inside this
instrument. This may cause electric shock, fire or malfunction.
• Firmly tighten each terminal screw at the specified torque.
Otherwise electric shock or fire may result.
• Do not place any obstacle around this instrument in order not to
impede radiation of heat. And do not close ventilation holes.
• Do not connect wires to unused terminals.
• Before cleaning the instrument, always turn off the power supply.
• Remove stains from this instrument using a soft, dry cloth. Do not
use a volatile solvent such as thinner in order to avoid deformation
or discoloration.
• Do not rub nor strike the display unit of this instrument with a hard object.
• This manual is subject to change without prior notice.
• Examples of figures, diagrams and numeric values used in this
manual are for a better understanding of the text, but not for
assuring the resultant operation.
• This manual may not be reproduced or copied in whole or in part
without RKC's prior consent.
• RKC assumes no responsibility for any of the following damage
which the user or third party may suffer.
Damage incurred as a result of using this product
Damage caused by product failure which cannot be predicted by RKC
Other indirect damage
1. PRODUCT CHECK
Check whether the delivered product is as specified by referring to the
following model code.
CD101
IMCD08-E2
IMCD08-E2
WARNING
CAUTION
Notice
-
-
Control action
F: PID action with autotuning ( Reverse action )
D: PID action with autotuning ( Direct action )
W: Heat/cool PID action with autotuning ( Water cooling ) *1
A: Heat/cool PID action with autotuning ( Air cooling ) *1
,
Input type
Range code
First control output [OUT1] (Heat-side)
M: Relay contact
8 : Current (4 to 20 mA DC)
Second control output [OUT2] (Cool-side)
No symbol: When control action is F or D.
T : Triac
V : Voltage pulse
First alarm [ ALM1 ] ,
N: No alarm
A: Deviation high alarm
B: Deviation low alarm
C: Deviation high/low alarm
D: Band alarm
E: Deviation high alarm
with hold action
F: Deviation low alarm
with hold action
G: Deviation high/low alarm
with hold action
H: Process high alarm
Communication function
N: No communication function
Waterproof/dustproof construction
N: No waterproof/dustproof construction
1: Waterproof/dustproof construction
*1: No self-tuning function is provided in the W or A control action type.
*2: Heater break alarm can not be specified in case of ALM1. Also, it
isn't possible to specify when control output is current output.
*3: As control loop break alarm, only either the first alarm or second
alarm is selected.
Mounting frame : 1
Instruction manual [ IMCD08-E2 ]: 1
2. MOUNTING
2.1 Mounting cautions
(1) This instrument is intended to be used under the following
environmental conditions. ( IEC61010-1 )
[ OVERVOLTAGE CATEGORY II, POLLUTION DEGREE 2]
(2) Avoid the following when selecting the mounting location.
Ambient temperature of less than 0 °C or more than 50 °C.
Ambient humidity of less than 45 % or more than 85 % RH.
Rapid changes in ambient temperature which may cause condensation.
Corrosive or inflammable gases.
Direct vibration or shock to the mainframe.
Water, oil, chemicals, vapor or steam splashes.
Excessive dust, salt or iron particles.
Excessive induction noise, static electricity, magnetic fields or noise.
Direct air flow from an air conditioner.
Should be used indoors where the system is not exposed to direct
sunlight.
Heat to be accumulated radiation heat.
2.2 Dimensions
( Unit : mm )
9.2
6.2
48
1
*
(
)
8.2
* Rubber packing (option)
• This instrument corresponds to a panel thickness of 1 to 10 mm.
• Weight: Approx. 170g
:
See "8. INPUT RANGE TABLE."
T : Triac
V : Voltage pulse
G : Trigger (for triac driving)
M: Relay contact
8 : Current (4 to 20 mA DC)
Second alarm [ ALM2 ]
J: Process low alarm
K: Process high alarm with hold
action
L: Process low alarm with hold
action
P: Heater break alarm *2
( CTL-6 )
S: Heater break alarm *2
( CTL-12 )
R: Control loop break alarm *3
V: SV high alarm
W: SV low alarm
5: RS-485 ( 2-wire system )
<Accessories>
Panel cutout
25
45
100
+0.6
25
0
1

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Summary of Contents for RKC INSTRUMENT CD101

  • Page 1 Control action DIGITAL CONTROLLER F: PID action with autotuning ( Reverse action ) CD101 INSTRUCTION MANUAL D: PID action with autotuning ( Direct action ) W: Heat/cool PID action with autotuning ( Water cooling ) *1 IMCD08-E2 A: Heat/cool PID action with autotuning ( Air cooling ) *1...
  • Page 2: Mounting Procedures

    2.3 Mounting procedures (1) Prepare the panel cutout as specified in 2.2 Dimensions. (4) Push the mounting frame forward until the frame is firmly (2) Insert the instrument through the panel cutout. secured to the panel. (Fig.1) (3) Insert the mounting frame into the mounting from the rear of the (5) Fix the instrument to the panel by using the two screws.
  • Page 3: Name Of Parts

    ALM2 Used to select the RUN/STOP Autotuning (AT) lamp [Green] but less than 100 % : Dimly lit. function. (R/S key) Flashes during autotuning CD101 DOWN key Alarm output lamps [Red] execution. Used to decrease numerals. (ALM1, ALM2) Control output lamps [Green]...
  • Page 4: Parameter Setting Procedure

    #1 : Factory set value Symbol Name Setting range Description Control loop break 0.1 to 200.0 min. (0.0 can not be set.) Set control loop break alarm set value. alarm (LBA) See *2. LBA deadband (LBD) Temperature input: 0 to 9999 °C[°F ] Set the area of not outputting LBA.
  • Page 5 Setting set value (SV) Example: Following is an example of set value (SV) to 200 °C (1) S et to th e S V s ettin g m od e (2) S h ift of th e digit b rig htly lit (3) N um eric value c hange (4) S et value entry A fter finis h ing the s etting ,...
  • Page 6: Error Displays

    The first edition: JUN.1999 The second edition: SEP.2004 [IMQ00] HEADQUARTERS: 16-6, KUGAHARA 5-CHOME, OHTA-KU TOKYO 146-8515 JAPAN RKC INSTRUMENT INC. : 03-3751-9799 (+81 3 3751 9799) E-mail : info@rkcinst.co.jp PHONE  : 03-3751-8585 (+81 3 3751 8585) IMCD08-E2 SEP.