RKC INSTRUMENT CH102 Instruction Manual

RKC INSTRUMENT CH102 Instruction Manual

Digital controller

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Digital Controller
CB100/CB400/CB500/CB700/CB900
CH102/CH402/CH502/CH702/CH902
INSTRUCTION MANUAL
In order to achieve maximum performance and ensure proper operation of
your new instrument, carefully read all the instructions in this manual.
Please place this manual in a convenient location for easy reference.
x An external protection device must be installed if failure of this
instrument could result in damage to the instrument, equipment or
injury to personnel.
x All wiring must be completed before power is turned on to prevent
electric shock, fire or damage to instrument and equipment.
x This instrument must be used in accordance with the specifications
to prevent fire or damage to instrument and equipment.
x This instrument is not intended for use in locations subject to
flammable or explosive gases.
x Do not touch high-voltage connections such as power supply
terminals, etc. to avoid electric shock.
x We are not responsible if this instrument is repaired, modified or
disassembled
by
other
Malfunction can occur and warranty is void under these conditions.
CAUTION
x This is a Class A instrument. In a domestic environment, this
instrument may cause radio interference, in which case the user
may be required to take adequate measures.
x This instrument is protected from electric shock by reinforced
insulation. Provide reinforced insulation between the wire for the
input signal and the wires for instrument power supply, source of
power and loads.
x Be sure to provide an appropriate surge control circuit respectively
for the following:
- If input/output or signal lines within the building are longer than 30
meters.
- If input/output or signal lines leave the building, regardless the
length.
x This instrument is designed for installation in an enclosed
instrumentation panel. All high-voltage connections such as power
supply terminals must be enclosed in the instrumentation panel to
avoid electric shock by operating personnel.
x All precautions described in this manual should be taken to avoid
damage to the instrument or equipment.
x All wiring must be in accordance with local codes and regulations.
x All wiring must be completed before power is turned on to prevent
electric shock, instrument failure, or incorrect action. The power
must be turned off before repairing work for input break and output
failure including replacement of sensor, contactor or SSR, and all
wiring must be completed before power is turned on again.
x To prevent instrument damage of failure, protect the power line and
the input/output lines from high currents with a protection device
such as fuse, circuit breaker, etc.
x Prevent metal fragments or lead wire scraps from falling inside
instrument case to avoid electric shock, fire or malfunction.
x Tighten each terminal screw to the specified torque found in the
manual to avoid electric shock, fire or malfunction.
x For proper operation of this instrument, provide adequate
ventilation for heat dispensation.
x Do not connect wires to unused terminals as this will interfere with
proper operation of the instrument.
x Turn off the power supply before cleaning the instrument.
x Do not use a volatile solvent such as paint thinner to clean the
instrument. Deformation or discoloration will occur. Use a soft, dry
cloth to remove stains from the instrument.
x To avoid damage to instrument display, do not rub with an abrasive
material or push front panel with a hard object.
x Do not connect modular connectors to telephone line.
x This manual assumes that the reader has a fundamental knowledge
of the principles of electricity, process control, computer technology
and communications.
x The figures, diagrams and numeric values used in this manual are
only for purpose of illustration.
x We are not responsible for any damage or injury that is caused as a
result of using this instrument, instrument failure or indirect damage.
x Periodic maintenance is required for safe and proper operation of
this instrument. Some components have a limited service life, or
characteristics that change over time.
x Every effort has been made to ensure accuracy of all information
contained herein. We makes no warranty expressed or implied,
with respect to the accuracy of the information. The information in
this manual is subject to change without prior notice.
WARNING
than
factory-approved
NOTICE
1. PRODUCT CHECK
CB100
CH102
CB400
CH402
CB500
CH502
CB700
CH702
CB900
CH902
IMCB25-E3
(1) Control action
F: PID action with autotuning ( Reverse action )
D: PID action with autotuning ( Direct action )
W: Heat/cool PID action with autotuning ( Water cooling )
A : Heat/cool PID action with autotuning ( Air cooling )
(2) Input type, (3) Range code
See "9. INPUT RANGE TABLE."
(4) First control output [OUT1] (Heat-side)
M: Relay contact
8: Current (4 to 20 mA DC)
(5) Second control output [OUT2] (Cool-side)
No symbol: When control action is F or D.
T: Triac
(6) Alarm 1 [ALM1], (7) Alarm 2 [ ALM2 ]
N: No alarm
personnel.
A: Deviation high alarm
B: Deviation low alarm
C: Deviation high/low alarm L: Process low alarm with hold action
D: Band alarm
E: Deviation high alarm
with hold action
F: Deviation low alarm
with hold action
G: Deviation high/low alarm with hold action
(8) Communication function
N: No communication function
(9) Waterproof/dustproof
N: No waterproof/dustproof
(10) Case color
N: White
1
No self-tuning function is provided in the W or A control action type.
2
Heater break alarm cannot be specified in case of ALM1. Also, it isn't
possible to specify when control output is current output.
3
As control loop break alarm, only either the ALM1 or ALM2 is selected.
Check that power supply voltage is also the same as that specified
when ordering.
z Mounting frame (CB100/CH102)
z Mounting brackets (CB400/CB500/CB700/CB900): 2 *
z Instruction manual ( IMCB25-E3): 1
*CB900 waterproof/dustproof option: 4 pieces
2. MOUNTING
2.1 Mounting Cautions
(1) This instrument is intended to be used under the following
environmental conditions. ( IEC61010-1 )
[OVERVOLTAGE CATEGORY II, POLLUTION DEGREE 2]
(2) Use this instrument within the following ambient temperature and
ambient humidity.
x Allowable ambient temperature: 0 to 50 qC
x Allowable ambient humidity:
(Absolute humidity: MAX. W. C 29 g/m
(3) Avoid the following when selecting the mounting location.
x Rapid changes in ambient temperature which may cause
condensation.
x Corrosive or inflammable gases.
x Direct vibration or shock to the mainframe.
x Water, oil, chemicals, vapor or steam splashes.
x Excessive dust, salt or iron particles.
x Excessive induction noise, static electricity, magnetic fields or noise.
x Direct air flow from an air conditioner.
x Exposure to direct sunlight.
x Excessive heat accumulation.
††††-†† †† - †
(1) (2)
(3)
(4) (5)
:
T: Triac
V: Voltage pulse
G: Trigger (for triac driving)
V: Voltage pulse
8: Current (4 to 20 mA DC)
H: Process high alarm
J: Process low alarm
K: Process high alarm with hold action
5: RS-485 ( 2-wire system )
1: Waterproof/dustproof
A: Black
:
1
5 to 95 % RH
3
dry air at 101.3 kPa)
(6) (7)
(8)
1
1
M: Relay contact
<Accessories>

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Summary of Contents for RKC INSTRUMENT CH102

  • Page 1 All wiring must be completed before power is turned on to prevent <Accessories> electric shock, instrument failure, or incorrect action. The power z Mounting frame (CB100/CH102) must be turned off before repairing work for input break and output z Mounting brackets (CB400/CB500/CB700/CB900): 2 *...
  • Page 2: Mounting Procedures

    2.2 Dimensions 2.3 Mounting Procedures CB100 Individual mounting „ CB100 / CH102 CH102 1. Prepare the panel cutout as specified in 2.2 Dimensions. ( Unit: mm) 2. Insert the instrument through the panel cutout. +0.6 3. Insert the mounting frame into the mounting from the rear of the instrument.
  • Page 3: Wiring Cautions

    - Recommended tightening torque: 0.4 Nxm [4 kgfxcm] x For an instrument with 24 V power supply, supply power from a SELV circuit. 3.2 Terminal Configuration Power supply Alarm output CB100 CH102 ALM2 100 to 240V Alarm 2 Alarm 1 ALM1...
  • Page 4 Power supply Alarm output CB700 CH702 100 to 240V ALM2 Alarm 2 Control output Alarm 1 ALM1 Voltage pulse Relay contact Triac Current OUT2 OUT2 (Option) CT input Triac out OUT2 Communication Current transformer input OUT1 OUT1 RS-485 T/R(A) Triac out OUT1 T/R(B) W, A action types...
  • Page 5: Parts Description

    4. PARTS DESCRIPTION CB700, CB900/ CH702, CH902 CH102 CB400/ CH402 CB500/ CH502 CB100 / OUT1 OUT2 ALM1 ALM2 OUT1 OUT2 ALM1 ALM2 CB500 CB100 OUT1 OUT2 (4) (5) (6) (7) ALM1 ALM2 OUT1 OUT2 ALM1 ALM2 CB400 CB900 (4) (5) (6) (7) (1) Measured value (PV) display [Green] (Shift &...
  • Page 6: Parameter List

    5.2 Parameter List Parameter symbols which are not related to existing functions on the controller are not displayed. Parameter Setting Mode This is the mode used to set various parameters such as alarm, PID constants, PV bias (sensor calibration), etc. The following parameter symbols are displayed one by one every time the set key is pressed Symbol Name...
  • Page 7: Changing Parameter Settings

    5.3 Changing Parameter Settings Please Note Procedures to change parameter settings are shown below. The column below only applies to CB 900/CH 902 To store a new value for the parameter, always press the SET key. The display changes to the next parameter and the new value will be stored.
  • Page 8 6. OPERATIONS CAUTIONS z All mounting and wiring must be completed before the power is turned on. If the input signal wiring is disconnected or short-circuited (RTD input only), the instrument determines that burnout has occurred.  Displays: x Upscale: Thermocouple input, RTD input (when input break) x Downscale Thermocouple input (specify when ordering), RTD input (when short-circuited), Voltage input (1 to 5 V DC),...
  • Page 9: Initial Setting Menu

    7. INITIAL SETTING WARNING Parameters in the Initialization mode should be set according to the application before setting any parameter related to operation. Once the Parameters in the Initialization mode are set correctly, those parameters are not necessary to be changed for the same application under normal conditions. If they are changed unnecessarily, it may result in malfunction or failure of the instrument.
  • Page 10 7.4 Input Type Selection (SL1) 7.6 Alarm 1 [ALM1] Type Selection (SL4) Alarm 2 [ALM2] Type Selection (SL5) When any parameter setting is changed in the Initialization Mode, check all parameter set values in SV Setting Mode If the alarm function is not provided with the instrument when and Parameter Setting Mode.
  • Page 11 7.7 SV Alarm Type Selection (SL11) Factory set value varies depending on the instrument specification. Setting range For ALM1 setting, the first digit from the right is set to “0” Input type in the following cases. Setting limiter Setting limiter [high] [low] x When the instrument does not have ALM1 output.
  • Page 12: Error Displays

    8. ERROR DISPLAYS „ Error display Turn off the power once. If an error occurs RAM failure (Incorrect set data write, etc.) after the power is turned on again, please contact your sales office or the agent. „ Overscale and Underscale Measured value (PV) PV is outside of input range.

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