Follow all safety codes. Wear safety glasses and work gloves. Use a quenching cloth for brazing, and place a fire extinguisher close to the work area. EC Series Heat Pumps — 8733841499 (2024/05)
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Children should be supervised to ensure that they do not play with the appliance. EC Series Heat Pumps — 8733841499 (2024/05)
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If a compressor is removed from this unit, refrigerant circuit oil will remain in the compressor. To avoid leakage of compressor oil, refrigerant lines of the compressor must be sealed after it is removed. EC Series Heat Pumps — 8733841499 (2024/05)
K — Fire Alarm Relay/Dual Power M — Wire to 208 Volts X — As Default for Non-Used Electrical Codes NOTE: Not all options are available on all models. Fig. 1 Model Nomenclature EC Series Heat Pumps — 8733841499 (2024/05)
General Description NOTICE 3 General Description The EC Series Water-to-Air Heat Pumps provide the best For well water applications, 50*F minimum entering water combination of performance and efficiency available. Safety temperature (EWT) with sufficient flow is required to prevent devices are built into each unit to provide the maximum system freezing.
freight bill. Concealed damage not discovered until after temperature of the job. removing the units from packaging must be reported to Bosch by Only remove the packaging when the unit is ready for the original purchaser by filing a claim at: installation.
Where access to side panels is limited, pre-removal of the control box side-mounting screws may be necessary for future servicing. NOTICE DO NOT use EC series units for temporary heating, air conditioning or ventilation during construction, especially NOTICE when plastering, sanding, or painting. Care should be taken to avoid introduction of dust, paint, or debris into the air coil.
(15.3 m 463.0 ft 417.7 ft 371.3 ft 334.2 ft 278.5 ft EC360 1419 2412 (14.0) (7.0) (43.0 m (38.8 m (34.5 m (31.0 m (25.9 m Table 3 Refrigerant Charge | 11 EC Series Heat Pumps — 8733841499 (2024/05)
Plumbing connected to the heat pump must not come in direct condensate to flow away from the unit. contact with building structure or its components (such as joists, trusses, walls, etc.). 12 | EC Series Heat Pumps — 8733841499 (2024/05)
5.8 Duct System All EC Series models are provided with a supply air outlet collar and return air duct flange to facilitate duct connections. Never use flexible hoses of a smaller inside diameter than that A flexible duct connector is recommended for supply and return air duct connections on metal duct systems.
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See the unit specification sheets for the water flow and pressure 30°F, the leaving loop temperature would be 22°F to 25°F. drop information. Therefore, the freeze protection must be at 15°F (30°F-15°F=15°F). 14 | EC Series Heat Pumps — 8733841499 (2024/05)
Power to the unit must be within the operating voltage range indicated on the unit’s nameplate or on the performance data Electric Code as well as all applicable local codes. sheet. | 15 EC Series Heat Pumps — 8733841499 (2024/05)
208-V power supply, the primary leads on the unit transformer will need to be changed from 240-V to 208- V. Table 4 Thermostat Connection Options Refer to the unit wiring diagrams starting on page #57. 16 | EC Series Heat Pumps — 8733841499 (2024/05)
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20 AWG (0,50mm voltage, erratic unit operation, or damage to the heat pump. 385 ft. (117m) 18 AWG (0,75mm Table 5 Length by Wire Gauge for Thermostat to HVAC Equipment Wiring | 17 EC Series Heat Pumps — 8733841499 (2024/05)
Fig. 7 Typical Cooling Tower and Boiler System Setup [1] Supply and Return Line of Central System [6] Flex Duct Connection [2] Ball Valves [3] Hose Kits (optional) [4] Line-Voltage Control Connection [5] Low-Voltage Control Connection 20 | EC Series Heat Pumps — 8733841499 (2024/05)
Fouling due to iron bacteria can also pose problems in some open loop installations. Iron bacteria fouling can quickly degrade system performance and plug heat exchangers. Air in the water system will greatly accelerate the fouling or corrosion process. | 21 EC Series Heat Pumps — 8733841499 (2024/05)
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< 10 ppm, < 600 µm size** Erosion Maximum Water Velocity 6 ft/sec 6 ft/sec * No "rotten egg" smell present at < 0.5 ppm H ** Equivalent to 30 mesh strainer Table 8 Water Quality 22 | EC Series Heat Pumps — 8733841499 (2024/05)
9.2 Checking Scroll Compressor Rotation This equipment is designed for indoor installation only. Extreme Scroll compressors, like the ones used on the EC series, are variations in temperature, humidity, and corrosive water or air phase sensitive. When out of phase, the compressors will run in will adversely affect the unit performance, reliability and service reverse.
2. Slowly turn the thermostat to a higher temperature until the compressor activates. 3. Check for warm air delivery at the unit grille within a few minutes after the unit has begun to operate. 24 | EC Series Heat Pumps — 8733841499 (2024/05)
[9] UPM Board Settings DIP Switch [10] A2L Sensor [11] 24VAC Power Common [12] 24VAC Power Input [13] UPM Standoff [14] Power LED [15] Fan (Fan in the event of an A2L leakage) 26 | EC Series Heat Pumps — 8733841499 (2024/05)
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Fig. 10 Waterside Freeze Protection Sensor Location Fig. 12 Condensate Overflow Protection Sensor • Air coil freeze protection sensors are mounted close to evaporator coil between the thermal expansion valve and evaporator coil. (Refer to Fig. 11.) | 27 EC Series Heat Pumps — 8733841499 (2024/05)
When DIP switch position “7” for pump function is set to ON, it allows the loop pump to run for 30 seconds before starting the compressor when the UPM has not received a Y call in over 8 hours. 28 | EC Series Heat Pumps — 8733841499 (2024/05)
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Table 10 UPM Fault Blink Codes If both UPM boards are flashing fault codes, the flashes will not be synchronized. Make sure to count the flashes on each UPM board to know what each are signaling. | 29 EC Series Heat Pumps — 8733841499 (2024/05)
The Leak Detection System requires that the unit remains OFF the unit in the event that water in the drain pan powered except when servicing. surpasses the acceptable limit. Once water touches the pin 30 | EC Series Heat Pumps — 8733841499 (2024/05)
Once the thermostat is satisfied, the compressor shuts down and the fan ramps down to either fan-only mode or OFF over a span of 30 seconds. | 31 EC Series Heat Pumps — 8733841499 (2024/05)
You should choose the means that best suits your specific application. The Typical Wiring Diagram illustrates one possible A number of options are available on EC Series of Heat Pumps. control sequence. Most heat pump compatible thermostats in The following details the purpose, function, and components of conjunction with a humidistat are acceptable for use.
OFF the compressor if it senses the suction pressure is too high. heat pump. 14.8 Economizer EC series heat pumps can be provided an optional waterside economizer. The waterside economizer option allows a cooling demand to be satisfied by circulating cold water through a...
15.4 Blower Motor Lubrication (Optional) Lubrication of the blower motor is not required; however, may be performed on some motors to extend motor life. Use SAE-20 non-detergent electric motor oil. 34 | EC Series Heat Pumps — 8733841499 (2024/05)
Using a gauge, apply 4 lb of force to the center of the belt and adjust the tension until a deflection of 1/64-in. is achieved for every inch of shaft center distance. (Refer to Fig. 15.) | 35 EC Series Heat Pumps — 8733841499 (2024/05)
All work must be undertaken under a controlled procedure to manufacturer's maintenance and service guidelines must be minimize the risk of a flammable gas or vapor being present while followed. If in doubt, consult Bosch service and support for the work is being performed. assistance.
This process might The following leak-detection methods are deemed acceptable for need to be repeated several times. Compressed air or oxygen all refrigerant systems: must not be used for purging refrigerant systems. | 37 EC Series Heat Pumps — 8733841499 (2024/05)
( i.e. , special cylinders for the recovery of refrigerant). Ensure all cylinders are complete with a pressure-relief valve and associated shut-off valves that are all in good working order. 38 | EC Series Heat Pumps — 8733841499 (2024/05)
Equipment must be labeled stating that it has been decommissioned and emptied of refrigerant. The label must be dated and signed. Ensure that there are labels on the equipment stating the equipment contains flammable refrigerant. | 39 EC Series Heat Pumps — 8733841499 (2024/05)
“R” and “C,” “Y” and “C,” and “O” and “C”. If the blower does not operate, verify 24 volts between terminals “G” and “C” in the air handler. Replace the thermostat if defective. 40 | EC Series Heat Pumps — 8733841499 (2024/05)
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Thermostat/ Thermostat was installed near a supply air grill; relocate thermostat. Readjust heat anticipator. Unit short cycles Controller (DDC) Wiring and Check for a defective or improperly calibrated low-pressure switch. Controls | 41 EC Series Heat Pumps — 8733841499 (2024/05)
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Check to see if sensor is not attached securely to line. temperature Switch is Closed Scaled or Fouled Clean the heat exchanger. Low heat output Heat Exchanger Table 12 Unit Troubleshooting 42 | EC Series Heat Pumps — 8733841499 (2024/05)
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Is the Fault LED blinking four (4) If Yes, Circuit 2 is Low-pressure fault—Low Check the refrigerant pressure times on the 1 & affected. refrigerant. with a gauge set. stage UPMs? | 43 EC Series Heat Pumps — 8733841499 (2024/05)
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1 & blockage. stage UPMs? Condensate fault—Blocked • Check that there is adequate return air. space between the return air opening and the walls or other obstructions on free return applications. 44 | EC Series Heat Pumps — 8733841499 (2024/05)
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1 & refrigerant leaked. #26.) stage UPMs? Check that the harness is connected from the A2L sensor side. Check if there are any hissing or gurgling noises in the system. | 45 EC Series Heat Pumps — 8733841499 (2024/05)
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No compressor Cooling or between the UPM 1 & UPM operation Heating times on the 1 & both the 1 and 2 stage UPMs. stages. stage UPMs? Table 13 Compressor Troubleshooting 46 | EC Series Heat Pumps — 8733841499 (2024/05)
20.1 Two-Stage, Single-Phase Standard Unit with Belt-Drive Motor Fig. 16 Two-Stage, Single-Phase Standard Unit with Belt-Drive Motor FOR REFERENCE ONLY. Actual unit wiring may vary from this example. Always refer to the wiring diagram attached to the unit. | 57 EC Series Heat Pumps — 8733841499 (2024/05)
Fig. 17 Two-Stage, Single-Phase Unit with Optional Components and Belt-Drive Motor FOR REFERENCE ONLY. Actual unit wiring may vary from this example. Always refer to the wiring diagram attached to the unit. 58 | EC Series Heat Pumps — 8733841499 (2024/05)
Fig. 18 Two-Stage, Single-Phase Unit with DDC, Optional Components, and Belt-Drive Motor FOR REFERENCE ONLY. Actual unit wiring may vary from this example. Always refer to the wiring diagram attached to the unit. | 59 EC Series Heat Pumps — 8733841499 (2024/05)
Fig. 19 Two-Stage, Single-Phase Unit with Dual-Point and Belt-Drive Motor FOR REFERENCE ONLY. Actual unit wiring may vary from this example. Always refer to the wiring diagram attached to the unit. 60 | EC Series Heat Pumps — 8733841499 (2024/05)
Fig. 20 Two-Stage, Single-Phase Unit with Dual-Point Power, Optional Components, and Belt-Drive Motor FOR REFERENCE ONLY. Actual unit wiring may vary from this example. Always refer to the wiring diagram attached to the unit. | 61 EC Series Heat Pumps — 8733841499 (2024/05)
Fig. 21 Two-Stage, Single-Phase Unit with Dual-Point Power, DDC, Optional Components, and Belt-Drive Motor FOR REFERENCE ONLY. Actual unit wiring may vary from this example. Always refer to the wiring diagram attached to the unit. 62 | EC Series Heat Pumps — 8733841499 (2024/05)
21.1 Two-Stage, Three-Phase Standard Unit with Belt-Drive Motor Fig. 22 Two-Stage, Three-Phase Standard Unit with Belt-Drive Motor FOR REFERENCE ONLY. Actual unit wiring may vary from this example. Always refer to the wiring diagram attached to the unit. | 63 EC Series Heat Pumps — 8733841499 (2024/05)
Fig. 23 Two-Stage, Three-Phase Unit with Optional Components (MHGR) and Belt-Drive Motor FOR REFERENCE ONLY. Actual unit wiring may vary from this example. Always refer to the wiring diagram attached to the unit. 64 | EC Series Heat Pumps — 8733841499 (2024/05)
Fig. 24 Two-Stage, Three-Phase Unit with DDC, Optional Components, and Belt-Drive Motor FOR REFERENCE ONLY. Actual unit wiring may vary from this example. Always refer to the wiring diagram attached to the unit. | 65 EC Series Heat Pumps — 8733841499 (2024/05)
Fig. 25 Two-Stage, Three-Phase Standard Unit with Dual-Point Power and Belt-Drive Motor FOR REFERENCE ONLY. Actual unit wiring may vary from this example. Always refer to the wiring diagram attached to the unit. 66 | EC Series Heat Pumps — 8733841499 (2024/05)
Fig. 26 Two-Stage, Three-Phase Unit with Dual-Point Power, Optional Components (MHGR), and Belt-Drive Motor FOR REFERENCE ONLY. Actual unit wiring may vary from this example. Always refer to the wiring diagram attached to the unit. | 67 EC Series Heat Pumps — 8733841499 (2024/05)
Fig. 27 Two-Stage, Three-Phase Unit with Dual-Point Power, DDC, Optional Components, and Belt-Drive Motor FOR REFERENCE ONLY. Actual unit wiring may vary from this example. Always refer to the wiring diagram attached to the unit. 68 | EC Series Heat Pumps — 8733841499 (2024/05)
Fig. 28 Two-Stage, Three-Phase Standard Unit with VFD Inverter-Duty Motor FOR REFERENCE ONLY. Actual unit wiring may vary from this example. Always refer to the wiring diagram attached to the unit. | 69 EC Series Heat Pumps — 8733841499 (2024/05)
Fig. 29 Two-Stage, Three-Phase Unit with Optional Components (MHGR) and VFD Inverter-Duty Motor FOR REFERENCE ONLY. Actual unit wiring may vary from this example. Always refer to the wiring diagram attached to the unit. 70 | EC Series Heat Pumps — 8733841499 (2024/05)
Fig. 30 Two-Stage, Three-Phase Unit with DDC, Optional Components, and VFD Inverter-Duty Motor FOR REFERENCE ONLY. Actual unit wiring may vary from this example. Always refer to the wiring diagram attached to the unit. | 71 EC Series Heat Pumps — 8733841499 (2024/05)
Fig. 31 Two-Stage, Three-Phase Standard Unit with Dual-Point Power and VFD Inverter-Duty Motor FOR REFERENCE ONLY. Actual unit wiring may vary from this example. Always refer to the wiring diagram attached to the unit. 72 | EC Series Heat Pumps — 8733841499 (2024/05)
Fig. 32 Two-Stage, Three-Phase Unit with Dual-Point Power, Optional Components (MHGR), and VFD Inverter-Duty Motor FOR REFERENCE ONLY. Actual unit wiring may vary from this example. Always refer to the wiring diagram attached to the unit. | 73 EC Series Heat Pumps — 8733841499 (2024/05)
Fig. 33 Two-Stage, Three-Phase Unit with Dual-Point Power, Optional Components, and VFD Inverter-Duty Motor FOR REFERENCE ONLY. Actual unit wiring may vary from this example. Always refer to the wiring diagram attached to the unit. 74 | EC Series Heat Pumps — 8733841499 (2024/05)
Fig. 34 Two-Stage, Three-Phase Standard Unit with VFD Inverter-Duty Motor (Ready for Field-Installed Blower Control) FOR REFERENCE ONLY. Actual unit wiring may vary from this example. Always refer to the wiring diagram attached to the unit. | 75 EC Series Heat Pumps — 8733841499 (2024/05)
Fig. 35 Two-Stage, Three-Phase Unit with Optional Components (MHGR) and VFD Inverter-Duty Motor (Ready for Field-Installed Blower Control) FOR REFERENCE ONLY. Actual unit wiring may vary from this example. Always refer to the wiring diagram attached to the unit. 76 | EC Series Heat Pumps — 8733841499 (2024/05)
Fig. 36 Two-Stage, Three-Phase Unit with DDC, Optional Components, and VFD Inverter-Duty Motor (Ready for Field-Installed Blower Control) FOR REFERENCE ONLY. Actual unit wiring may vary from this example. Always refer to the wiring diagram attached to the unit. | 77 EC Series Heat Pumps — 8733841499 (2024/05)
Fig. 37 Two-Stage, Three-Phase Standard Unit with Dual-Point Power and VFD Inverter-Duty Motor (Ready for Field-Installed Blower Control) FOR REFERENCE ONLY. Actual unit wiring may vary from this example. Always refer to the wiring diagram attached to the unit. 78 | EC Series Heat Pumps — 8733841499 (2024/05)
Fig. 38 Two-Stage, Three-Phase Unit with Dual-Point Power, Optional Components (MHGR), and VFD Inverter-Duty Motor (Ready for Field-Installed Blower Control) FOR REFERENCE ONLY. Actual unit wiring may vary from this example. Always refer to the wiring diagram attached to the unit. | 79 EC Series Heat Pumps — 8733841499 (2024/05)
Fig. 39 Two-Stage, Three-Phase Unit with Dual-Point Power, DDC, Optional Components, and VFD Inverter-Duty Motor (Ready for Field-Installed Blower Control) FOR REFERENCE ONLY. Actual unit wiring may vary from this example. Always refer to the wiring diagram attached to the unit. 80 | EC Series Heat Pumps — 8733841499 (2024/05)
Decommissioning — Means the final shut-down and removal from operation or usage of a product or piece of equipment containing fluorinated greenhouse gases. Discharge Pressure — Referring to the pressure leaving compressor. | 81 EC Series Heat Pumps — 8733841499 (2024/05)
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Additional Product Information Page Watertown, MA 02472 To see additional product information and documentation, please visit the product page: www.bosch-homecomfort.com/us/ or scan the QR code below. Tel: +1 (800) 283-3787 Fax: +1 (603) 965-7568 8733841499 | Revised 05/2024 Bosch Thermotechnology Corp. reserves the right to make changes without notice due to continuing engineering and technological advances.
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