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Summary of Contents for Zipp 101 XPLR
- Page 1 ZIPP Wheels Tubeless Tape and Rim Strip Replacement SERVICE MANUAL GEN.0000000006539 Rev C © 2024 SRAM, LLC...
- Page 2 W a r r a n t y a n d T r a d e m a r k For SRAM Warranty information, visit: www.sram.com/warranty. For SRAM Trademark information, visit: www.sram.com/website-terms-of-use.
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Page 3: Table Of Contents
3ZERO MOTO ........................................7 RIM PREPARATION ................................................7 RIM STRIP INSTALLATION .............................................8 TUBELESS TAPE INSTALLATION ..........................................9 VALVE STEM INSTALLATION............................................10 101 XPLR ..........................................11 RIM PREPARATION ................................................. 11 RIM STRIP INSTALLATION ............................................11 TUBELESS TAPE INSTALLATION ..........................................13 VALVE STEM INSTALLATION............................................14 ROAD TUBELESS &... - Page 4 SAFETY FIRST! We care about YOU. Please, always wear your safety glasses and protective gloves when servicing Zipp products. Protect yourself! Wear your safety gear!
- Page 5 Z i p p S e r v i c e We recommend that you have your Zipp components serviced by a qualified bicycle mechanic. Servicing Zipp components requires the use of specialized tools. Failure to follow the procedures outlined in this service manual may cause damage to your component and void the warranty.
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Page 6: Parts, Tools, And Supplies
• Zipp 101 XPLR: 101 XPLR Tubeless Valve/Tape Kit • Plastic tire lever • Bicycle tire pump • Zipp 202 and 30 Course: 202/30 Course Tubeless Valve/Tape Kit • Wheel truing stand • Zipp 303: 303 Tubeless Valve/Tape Kit Common Tools •... -
Page 7: 3Zero Moto
3 Z E R O M O T O R i m P r e p a r a t i o n Note: For wheels equiped with a Quarq TyreWiz air pressure sensor, refer to the Quarq TyreWiz User Manual for removal, installation, and tubeless sealant instructions. -
Page 8: Rim Strip Installation
R i m S t r i p I n s t a l l a t i o n Align the valve hole in the rim strip with the valve hole of the rim. The printed side of the rim strip should face the rim with the smooth side facing away. -
Page 9: Tubeless Tape Installation
T u b e l e s s T a p e I n s t a l l a t i o n Install the wheel into a truing stand. Beginning at the side of the rim opposite the valve hole, apply a small section of tubeless tape to the rim, pressing it firmly against the rim. -
Page 10: Valve Stem Installation
V a l v e S t e m I n s t a l l a t i o n Use a pick to poke a small hole through both layers of tape at the valve hole. It may be helpful to use a small flashlight to locate the valve hole. NOTI CE Do not use scissors or a knife to create the hole for the valve stem. -
Page 11: 101 Xplr
R i m S t r i p I n s t a l l a t i o n When installing the rim strip, make sure that the "rough" side of the welded area is facing the rim, and the smooth side facing away. 101 XPLR... - Page 12 Align the valve hole in the tubeless rim strip with the rubber grommet at the valve hole in the rim. Note: A screwdriver inserted into the valve hole can help keep the rim strip in place during installation. Install the rim strip onto the rim, making sure it is centered in the channel, all spokes and nipples are covered, and no part of the valve hole is covered.
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Page 13: Tubeless Tape Installation
T u b e l e s s T a p e I n s t a l l a t i o n Install the wheel into a truing stand. Beginning at the side of the rim opposite the valve hole, apply a small section of tubeless tape to the rim, pressing it firmly against the rim. -
Page 14: Valve Stem Installation
V a l v e S t e m I n s t a l l a t i o n Use a pick to poke a small hole through both layers of tape at the valve hole. It may be helpful to use a small flashlight to locate the valve hole. NOTI CE Do not use scissors or a knife to create the hole for the valve stem. -
Page 15: Road Tubeless & 1Zero Hitop Wheels
R o a d T u b e l e s s & 1 Z E R O H i T o p W h e e l s R i m P r e p a r a t i o n Note: For wheels equiped with a Quarq TyreWiz air pressure sensor, refer to the Quarq TyreWiz User Manual for removal, installation, and tubeless sealant instructions. -
Page 16: Tubeless Tape Installation
T u b e l e s s T a p e I n s t a l l a t i o n Apply the beginning section of tape between the two spoke holes that Apply the beginning section of tape between the two spoke holes that are 180 degrees opposite from the valve stem hole. -
Page 17: Valve Stem Installation
Cut the tape. Use your fingers to press the edge of tape against the Cut the tape. Use your fingers to press the edge of tape against the rim. This will help prevent sealant from getting under the tape. rim. This will help prevent sealant from getting under the tape. V a l v e S t e m I n s t a l l a t i o n Shine a flashlight through the rim to illuminate the valve stem hole. -
Page 18: Tubeless Tire Installation
T u b e l e s s T i r e I n s t a l l a t i o n Note: For wheels equiped with a Quarq TyreWiz air pressure sensor, refer to the Quarq TyreWiz User Manual for tubeless sealant instructions. Before installing the tire, apply soapy water to the tire channel of the rim and the tire beads to ease tire installation and improve sealing. - Page 19 ASIAN HEADQUARTERS WORLD HEADQUARTERS EUROPEAN HEADQUARTERS SRAM Taiwan SRAM, LLC SRAM Europe No. 1598-8 Chung Shan Road 1000 W. Fulton Market, 4th Floor Paasbosweg 14-16 Shen Kang Hsiang, Taichung City Chicago, Illinois 60607 3862ZS Nijkerk Taiwan U.S.A. The Netherlands...
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