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Titan Logix TD100 Installation & Operation Manual

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TD100 INSTALLATION & OPERATION
MANUAL
TPM 057
Version 1.4

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Summary of Contents for Titan Logix TD100

  • Page 1 TD100 INSTALLATION & OPERATION MANUAL TPM 057 Version 1.4...

  • Page 2: Table Of Contents

    CONTENTS CONTENTS ............................i TABLE OF FIGURES .......................... iv CUSTOMER SUPPORT ....................... 1 1.1 Returns for Repair, Replacement, or Credit ..................1 INTRODUCTION ........................2 2.1 Warranty ............................2 2.2 Disclaimer ............................2 2.3 Proprietary Information ........................2 2.4 Safety ............................... 2 SYSTEM OVERVIEW ........................
  • Page 3 7.2.1 Retrieving the TD80 Strap Table .................... 69 7.2.2 Exchanging the Transmitter ....................69 7.2.3 Transferring the TD80 Strap Table to the TD100 ..............69 7.2.4 Performing Offset Calibration on the TD100 ................. 70 TPM 057 Version 1.4, Oct 2020...
  • Page 4 Retrieving the TD80 Strap Table .................... 70 7.3.2 Exchanging the Transmitter ....................70 7.3.3 Transferring the TD80 Strap Table to the TD100 ..............71 7.3.4 Performing Offset Calibration on the TD100 ................. 71 7.3.5 Installing the TD100 Transmitter ................... 71 7.3.6...

  • Page 5: Table Of Figures

    Figure 27 2 Lo Display ..........................29 Figure 28 Offset Calibration Display ......................30 Figure 29 TD100 System Mount - Side View ....................32 Figure 30 TD100 System Mount - Top View ....................33 Figure 31 Probe Location ..........................34 Figure 32 Curved Surface Fitting Mount .....................
  • Page 6 Figure 46 SensorLink 4-20mA Set Points ....................54 Figure 47 TD100 System Component Location ................... 73 TPM 057 Version 1.4, Oct 2020...

  • Page 7: Customer Support

    Shipping cost to and from a Titan Logix service facility is the responsibility of the customer unless the product is under warranty. If the product is under warranty, the freight cost to Titan Logix is incurred by the customer. From Titan Logix, the cost is incurred by Titan Logix.

  • Page 8: Introduction

    Titan Logix online documents. This guide is intended to assist the user on the installation, use, and maintenance, of the Titan Logix TD100, under normal working conditions. Any user performing installations or operations outside the scope of this guide, are advised to contact Titan Logix technical support.
  • Page 9 Indicates an important message not related to personal injury or property damage. The TD100 system must be installed and operated in accordance with details described in the Titan Logix manuals, application notes, and all other relevant publications. Only qualified personnel familiar with the installation and operation of this equipment should install, adjust, operate, or service this equipment.

  • Page 10: System Overview

    Figure 1 TD 100 System The TD100 system consists of a TD100 transmitter, dual-rod or a coax probe , a Finch II or 5332INT In- Cab display. The TD100 system continuously measures liquid level in the tank and transmits volume information to a display.

  • Page 11: Components

    TD100 Transmitter (T21) The TD100 transmitter generates and processes the radar signals to determine liquid level in a tank. The TD100 is mounted on the tank top and connected to the probe, is weatherproof and rated for use in hazardous locations where explosive fumes may be present.

  • Page 12: Figure 4 Coax Probe

    This probe is primarily used for refined fuels and liquids. The coax probe enjoys a variable SPILL alarm setting that allows for special needs applications such Aviation Fuelers. The Coax probe is available with Titan Logix supplied 1” NPT top fitting (recommended) and anchor cone. Anchor Cone...

  • Page 13: Optional Components

    Refer to TPM 007 – Rack Control Module Product Manual. Module Air-Weigh Load-Maxx The Air-Weigh Load-Maxx provides over-weight prevention alarms and shutdowns. Combined with the TD100 and Finch II it monitors volume and weight simultaneously. Refer to TPM 050 – Air-Weigh Shutdown System Application Note. Figure 11 Air...

  • Page 14: Technical Specifications

    OVERVIEW TD100 Installation and Operation Manual 3.2 T ECHNICAL PECIFICATIONS SPECIFICATION STANDARD DETECTION MODE PERFORMANCE DETECTION MODE Power 8 to 30VDC @ 125mA max Probe Dual Rod Coax Dual Rod Coax +/- 7mm Accuracy +/- 7mm +/- 5mm +/- 5mm Minimum Probe Length 47.2”...

  • Page 15: Transmitter Shear Point

    The transmitter shear point provides a safety spill prevention feature in the event of a vehicle rollover or other instance where there is a danger of a force impacting the TD100 transmitter that could damage the tank connection if there was not a shear groove. The shear point is provided as a seal point to prevent leaks or spills through the probe fitting.

  • Page 16: Probe Sensing

    The transmitter and probe have two sensing options described as Standard Detection Mode and Performance Detection Mode. These choices in operating modes are offered for variations in fluid handling. If the operator is unsure which detection mode to choose, contact Titan Logix for guidance in choosing the correct detection mode.

  • Page 17: Figure 13 Deadband Areas - Dual Rod Performance Detection Mode

    OVERVIEW TD100 Installation and Operation Manual 3.4.3.1 Performance Detection Mode Dual Rod The bottom deadband region is 2.5” from the top of the shorting block. The top deadband region occurs 7.1” from the top of the tank or 3.9” from the fiducial.

  • Page 18: Figure 14 Deadband Areas - Dual Rod Standard Detection Mode

    OVERVIEW TD100 Installation and Operation Manual 3.4.3.2 Standard Detection Mode Dual Rod Probe The bottom deadband region is 3.5” from the top of the shorting block. For the Dual Rod probe, the top deadband region occurs 9.3” from the top of the tank or 6.1” from the fiducial.

  • Page 19: Figure 15 Deadband Areas - Coax Performance Detection Mode

    OVERVIEW TD100 Installation and Operation Manual 3.4.3.3 Performance Detection Mode Coax Probe The bottom deadband region is 2.5” from the top of the shorting block. The top deadband region is 4” from the top of the tank. Level measurements within the deadband regions are unreliable.

  • Page 20: Figure 16 Deadband Areas - Coax Standard Detection Mode

    OVERVIEW TD100 Installation and Operation Manual 3.4.3.4 Standard Detection Mode Coax Probe The bottom deadband region is 3.5” from the top of the shorting block. The top deadband region is 4” from the top of the tank. Level measurements within the deadband regions are unreliable.

  • Page 21: Band Clear And Auto Clear

    With the Coax probe set to Auto Clear the SPILL alarm is cleared by unloading liquid below the SPILL alarm level while the TD100 is powered on or off. The Spill alarm will automatically clear when the liquid level is below the SPILL alarm setting and therefore will not latch in a displayed SPILL like a system set to Band Clear behavior.

  • Page 22: Alarm Points

    OVERVIEW TD100 Installation and Operation Manual 3.5 A LARM OINTS The figures below show the alarm points along the probe that can be programmed or pre-set to alert the operator to critical levels in the tank. Figure 18 Alarm Points – Dual Rod Standard Detection Mode TPM 057 Version 1.4, Oct 2020...

  • Page 23: Figure 19 Alarm Points - Dual Rod Performance Detection Mode

    OVERVIEW TD100 Installation and Operation Manual Figure 19 Alarm Points – Dual Rod Performance Detection Mode TPM 057 Version 1.4, Oct 2020 Page | 17...

  • Page 24: Figure 20 Alarm Points - Coax Standard Detection Mode

    OVERVIEW TD100 Installation and Operation Manual Figure 20 Alarm Points – Coax Standard Detection Mode TPM 057 Version 1.4, Oct 2020 Page | 18...

  • Page 25: Figure 21 Alarm Points - Coax Performance Detection Mode

    OVERVIEW TD100 Installation and Operation Manual Figure 21 Alarm Points – Coax Performance Detection Mode TPM 057 Version 1.4, Oct 2020 Page | 19...

  • Page 26: Finch Ii/5332Int Generated Alarms

    4” and 17” below the below the bottom of the probe nut. The TD100 transmitter is the source of this alarm. Spill alarms are indicated by showing “SPill” on the display and may activate a relay depending on the user’s configuration.

  • Page 27: Finch Ii Display

    Finch II display is done through the Finch II Utility. See TPM 051 – Finch II Programming Manual for further details. TD100 reported errors or malfunctions are indicated by the Finch II showing “E xxxx”, where “xxxx” is an error code and activates the Fail alarm.

  • Page 28: Figure 22 Finch Ii Display

     RED 5 DIGIT DISPLAY: The 5 red digits can display volume readings, alarm messages, error codes, fill/fall settings, and offset calibration settings. When no TD100 connection is available, the display will show “-----“.  RED LED: The red LED at the top right of the display is used to indicate an error state. Currently, this LED is enabled during Spill and Fail alarms and any alarms set to “Not Acknowledgeable”...
  • Page 29 OVERVIEW TD100 Installation and Operation Manual Level LED % of HH Level 4 100% Level 3 Level 2 Level 1  COMPARTMENT (COMP.) SELECT BUTTON: The green digit is used to indicate the currently selected compartment. Each COMP SELECT button press will cycle the display through the available compartments and optional 3 party devices.

  • Page 30: Finch Ii Modes Of Operation

    The display has 3 brightness levels max, medium, and low as well as sleep mode. When in sleep mode, the display is turned off and does not respond to any TD100 alarms. This button press will put the display to sleep after the lowest brightness setting. All acknowledgeable alarms must be cleared with the ACK button before entering sleep.
  • Page 31 When the tank level is within the top deadband region, the display flashes “SPILL” and the last known volume before the Spill alarm. • To clear the alarm, fluid must be removed from the tank while the TD100 and Finch II Display are turned on. 3.6.2.6 Calibration Mode Calibration adjusts the strapping table offset in the transmitter.

  • Page 32: Finch Ii Relays

    The relays have all contacts, Normally Open (NO), Normally Closed (NC) and Common (COM) contacts available for power or signal control. The TD100 generated alarms, or alarms generated by the Finch II display can control these relays for various purposes including overfill prevention.

  • Page 33: 5332 Int In-Cab Display

    The 5332INT In-Cab display receives a continuous stream of volume information and alarm states from the TD100 over the SV Bus communication line. Volume alarm states and errors are shown on the numeric display. Alarms and errors control relays to signal or operate external devices. Relays can indicate Spill, High-High and system Fail alarms to external devices such as overfill prevention valves, lights, horns, and stationary loading controls.

  • Page 34: 5332Int In-Cab Modes Of Operation

    In this mode the 5332INT display shows the current tank level, as well as any errors received from the TD100 transmitter. The unit will act on any alarms it receives. To enter Monitor Mode the PTO must be on (grounded).

  • Page 35: Figure 26 5332Int Fill/Fall Display

    OVERVIEW TD100 Installation and Operation Manual 3.7.2.3 Set Fill / Fall Figure 26 5332INT Fill/Fall Display The Fill/Fall alarm setting can be done while displaying the tank level from Off Mode or while in Monitor Mode by momentarily pressing either of the buttons on the front panel. The Fill or Fall alarm is determined during installation by inserting or removing the Fill/Fall jumper inside the 5332INT display.

  • Page 36: Figure 28 Offset Calibration Display

    All alarms in the transmitter are cleared at this time. Calibration adjusts the strapping table offset in the TD100 transmitter. The transmitter also ensures that the HH alarm volume level does not exceed the Spill alarm level; the unit will not allow the operator to continue adjusting levels in that direction.

  • Page 37: Installation

    TD100 Installation and Operation Manual 4 INSTALLATION NOTE It is recommended that the user updates the TD100 transmitter and the Finch II firmware to the newest version prior to installation. Refer to TPM051 Finch II Programming manual. The latest firmware can be located at.

  • Page 38: Figure 29 Td100 System Mount - Side View

    Ensure that the vehicle power is turned off before performing any other work. CAUTION Ensure fuses and components are appropriate for the area classification. Figure 29 TD100 System Mount - Side View TPM 057 Version 1.4, Oct 2020 Page | 32...

  • Page 39: Probe Installation

    INSTALLATION TD100 Installation and Operation Manual Figure 30 TD100 System Mount - Top View 4.2.1 Probe Installation Care must be taken when installing the probe. The nature of Guided Wave RADAR requires a 4” minimum diameter around the probe to be free of metal.

  • Page 40: Figure 31 Probe Location

    WARNING • It is recommended to use the Titan Logix supplied 1” NPT top fitting. Alternative fittings must not be longer than 1 ½”. Fittings exceeding 1 ½” in length with an internal diameter of less than 4” interfere with the RADAR signal and prevent the TD100 transmitter from measuring the tank level or cause false level alarms.

  • Page 41: Figure 32 Curved Surface Fitting Mount

    INSTALLATION TD100 Installation and Operation Manual 1. Make a hole in the top of the tank where indicated by the manufacturing or installation drawings. 2. Ensure that the top fitting will allow the probe to hang vertically in the tank. If the tank has a curved top a leveling piece may be required.

  • Page 42: Figure 33 Top Fitting Location

    INSTALLATION TD100 Installation and Operation Manual NOTE No Mounting Hardware Should Extend Beyond 1½” Below the Nut on the Probe. Figure 33 Top Fitting Location 4.2.1.2 Mount the Anchor Cone It is recommended to use the Titan supplied anchor cone. The anchor cone is required to prevent excessive probe flexing and resulting damage to the probe or tank.

  • Page 43: Figure 34 Anchor Cone Location

    INSTALLATION TD100 Installation and Operation Manual Figure 34 Anchor Cone Location 1. Locate the probe and transmitter according the recommended guidelines. 2. Install the top collar. 3. Screw the swage fitting into the 1” NPT top fitting. 4. Insert the tube into the swage fitting until it reaches the bottom of the tank.
  • Page 44 INSTALLATION TD100 Installation and Operation Manual 4.2.1.3 Cut and Install the Probe NOTE The operator must be sure which detection mode (performance or standard) they will be using before cutting the probe. Performance Detection Mode requires a minimum 47.2” (120cm) probe length.

  • Page 45: Figure 35 Probe Measurement

    INSTALLATION TD100 Installation and Operation Manual Figure 35 Probe Measurement TPM 057 Version 1.4, Oct 2020 Page | 39...

  • Page 46: Figure 36 Cutting The Dual Rod Probe

    INSTALLATION TD100 Installation and Operation Manual Figure 36 Cutting the Dual Rod Probe TPM 057 Version 1.4, Oct 2020 Page | 40...

  • Page 47: Figure 37 Probe Measurement

    INSTALLATION TD100 Installation and Operation Manual Figure 37 Probe Measurement TPM 057 Version 1.4, Oct 2020 Page | 41...

  • Page 48: Figure 38 Cutting The Coax Probe

    INSTALLATION TD100 Installation and Operation Manual Figure 38 Cutting the Coax Probe TPM 057 Version 1.4, Oct 2020 Page | 42...

  • Page 49: Transmitter Installation

    INSTALLATION TD100 Installation and Operation Manual Figure 39 Probe Installation 4.2.2 Transmitter Installation 1. Ensure sufficient clearance between the transmitter and tank top mounted fittings, obstructions, or manway. Provide at least 4” of clearance around the transmitter. Consider the installation location for clearance of the large 1 ¾”...

  • Page 50: Finch Ii/5332Int Display Installation

    INSTALLATION TD100 Installation and Operation Manual WARNING Do not apply Teflon tape or anti-seize compound to the transmitter threads. Do not apply dielectric grease to the transmitter and probe connection. This must be a clean and bare metal-to-metal connection. 4. Hand-tighten the transmitter nut, and then use a wrench to secure the connection.

  • Page 51: Electrical Installation

    Observe the following instructions during installation: • The TD100 transmitter is provided with a 50’ or 75’ cable kit (optional). It is recommended to use the kit with included sealing fitting for connection to the Finch II display. If the cable kit is not used, a cable assembly is selected that uses a sealing fitting if the transmitter is installed in a hazardous area.

  • Page 52: Installation Wiring - System

    INSTALLATION TD100 Installation and Operation Manual CAUTION Replace the transmitter if the threads for the transmitter lid become damaged, to maintain explosion-proof protection. • The transmitter lid should only be removed at Titan factory. Warranty will be void if lid is removed outside of the Titan Factory.

  • Page 53: Installation Wiring - Transmitter

    INSTALLATION TD100 Installation and Operation Manual 4.3.2 Installation Wiring - Transmitter Figure 41 Transmitter/Finch II Connections Schematic TPM 057 Version 1.4, Oct 2020 Page | 47...

  • Page 54: Installation Wiring - Finch Ii Relays

    4.3.3 Installation Wiring - Finch II Relays For additional programming options Refer to Figure 34 and to the Finch II Programming Manual TPM051 manual. Any TD80 references in TPM051 will correlate with TD100 wiring applications for the purposes of this wiring installation.

  • Page 55: Installation Wiring - 5332Int In-Cab Display

    3. TD100 Power (black wire) to 5332INT GAUGE PWR (red wire) 4. TD100 Ground (white wire) to 5332INT GAUGE GND (black wire) 5. TD100 SV Bus (red wire) to 5332INT SV BUS (yellow wire) TPM 057 Version 1.4, Oct 2020...

  • Page 56: Installation Wiring - Current Loop Option

    GROUND when not connected to a PTO or brake air switch 4.3.5 Installation Wiring - Current Loop Option The 4-20mA current loop option may be used along with any TD100 configuration. This option does not interfere with the Finch II display, lights, horns, RCM, or the MIC 10.

  • Page 57: Figure 43 Current Loop Wiring Diagram

    INSTALLATION TD100 Installation and Operation Manual Figure 43 Current Loop Wiring Diagram Figure 44 TD100 Transmitter Wiring Schematic TPM 057 Version 1.4, Oct 2020 Page | 51...

  • Page 58: Configuration & Calibration

    5.1 T RANSMITTER The TD100 system must be configured before use. This is done through the Finch II display or the 5332INT In-Cab display, and the SensorLink software. HH and Spill alarms are set by the installer with the SensorLink software (refer to the SensorLink User Manual TPM058).

  • Page 59: Detection Modes

    CONFIGURATION TD100 Installation and Operation Manual Figure 45 SensorLink Strapping Table 5.1.1 Detection Modes During configuration, the operator has the option of selecting either Standard Detection Mode or Performance Detection Mode. The default detection mode is always set to Standard Detection mode.

  • Page 60: Finch Ii Display

    RANSMITTER PTION The tank level is detected by the TD100 using a probe and transmitter. This level or depth is converted into a signal of between 4mA and 20mA. A current of 4mA represents the lowest value in the measurement range, or 0% full. The 4-20mA signal represents depth of the liquid, not volume.

  • Page 61: Start Up

    CONFIGURATION TD100 Installation and Operation Manual Data and Alarm States TD100 SV Bus and Finch II TD100 4-20mA Signal Display Level Output Volume, 0-9999 units Depth, 0 to 100% = 4 to 20mA 10 Second Warm Up 3.8mA 2 LO Indication...
  • Page 62 1. Inspect installation before power is applied. 2. Turn power on to the TD100 system. During the warm-up cycle, the Finch II display will run tests showing the current software revision number, followed by a display test consisting of all five digits and compartment number(s) showing the values from 0 to 9 and A to F.

  • Page 63: Offset Calibration

    4. Refer to the strapping chart to determine the distance between the TD100 reported volume and the metered amount. 5. At the next site, load the tank to approximately 3/4 full. Note the TD100 reported volume. TPM 057 Version 1.4, Oct 2020...

  • Page 64: Method 3: Offset Calibration Using A Measured Level

    7. Add or subtract the distance calculated at step 4 to increase or decrease to the actual volume. Note the actual volume from the strapping chart. 8. The TD100 can now be calibrated to a metered volume. 9. Turn the gauge power off.

  • Page 65: Spill Alarm Reset

    Spill alarm setting are within the probe top deadband where measurements are unreliable. The Spill alarm is cleared by unloading liquid below the spill alarm level, while the TD100 system is powered on and reporting level through the SV bus and optional 4-20mA transmitter. This is the normal method to silence the Spill alarm.

  • Page 66: Troubleshooting & Maintenance

    TROUBLESHOOTING TD100 Installation and Operation Manual 6 TROUBLESHOOTING & MAINTENANCE For complete system troubleshooting Refer to the 5332INT (TPM059) or Finch II (TPM010) manuals for complete troubleshooting information. 6.1 R EQUIRED OOLS AND QUIPMENT • Short length of wire bare at both ends or with alligator clips.
  • Page 67 TROUBLESHOOTING TD100 Installation and Operation Manual ERROR FINCH II 5332INT ERROR CODE DESCRIPTION POSSIBLE SOLUTIONS CODE Internal strapping table - program the transmitter with a strapping table error, Alarms set, No E0081 E_81 strapping table - possibly defective transmitter Internal strapping table...
  • Page 68 TROUBLESHOOTING TD100 Installation and Operation Manual ERROR FINCH II 5332INT ERROR CODE DESCRIPTION POSSIBLE SOLUTIONS CODE E703 E0703 Finch II serial flash timeout - possible defective display - this may occur after upgrading from old firmware, Loaded old sector 0 settings...

  • Page 69: System Troubleshooting

    TROUBLESHOOTING TD100 Installation and Operation Manual 6.3 S YSTEM ROUBLESHOOTING The following troubleshooting items identify some of the most common system wiring and component failures along with suggested troubleshooting and repair steps. Always check there is power to the battery and that power is applied through the wiring to the transmitter and displays.
  • Page 70 Reprogram the transmitter with correct information. incorrectly programmed. c. The TD100 transmitter may be Replace the TD100 transmitter with a serviceable unit that has been defective. programmed with same information as the one it is replacing. Faint beeping coming from horn.
  • Page 71 Retighten the connectors and test contamination. the system. Spill alarm is on continuously, unable to clear the alarm by unloading while the TD100 is turned on or by entering Calibration mode. WHAT TO DO: DETAILS: REMEDY: a.
  • Page 72 TD100 transmitter power may be independent from the Finch II Display power. Power must be cycled to the Finch II Display and TD100 at the same time for offset calibration c. Finch II Display shows a i.

  • Page 73: Current Loop System (Optional)

    4. Measure the 4-20mA loop current and check for the following: a) 0mA indicates a broken wire or defective current loop component b) 3.8mA indicates that the TD100 transmitter is still in the 10 second warm up cycle or did not start normally.

  • Page 74: Repair

    TD100 Installation and Operation Manual d) Erratic current measurements between 4mA and 20mA with corresponding fluctuations of the Finch II displayed volume or error codes indicate a TD100 level transmitter or probe problem. e) Erratic current measurements between 4mA and 20mA while the Finch II displayed volume is steady indicate a defective TD100 transmitter, current loop power supply instability or intermittent loop wiring.

  • Page 75: Td80 To Td100 Retrofit Procedure

    5. Save the TD80 strap table as a file for future reference. 7.2.2 Exchanging the Transmitter 1. Power down the TD80 transmitter and Finch II and proceed to replace the TD80 with TD100 transmitter. 2. Ensure proper electrical connections to the TD100 transmitter have been made.

  • Page 76: Performing Offset Calibration On The Td100

    TD80 transmitter by either pressing the ▲ or ▼ arrow on the Finch II. 6. Power cycle the Finch II/TD100 system. 7. The TD100 should now contain the same strapping table as stored in the TD80, and Offset Calibration has been applied.

  • Page 77: Transferring The Td80 Strap Table To The Td100

    (see next section). 7.3.4 Performing Offset Calibration on the TD100 1. At this point it is assumed the TD80 transmitter has been removed and replaced with a TD100 transmitter. 2. Apply power to the Finch II/TD100 system. DO NOT INITIATE OFFSET CALIBRATION YET.
  • Page 78 RETROFIT PROCEDURE TD100 Installation and Operation Manual 2. There should be no error displayed on the Finch II. Since the tank is empty at this point, the display should indicate 2Lo. 3. If it is safe to do so, short the dual rods by running a metallic conductor at various points along the length of the probe.

  • Page 79: Reference Drawings

    REFERENCE DRAWINGS TD100 Installation and Operation Manual 8 REFERENCE DRAWINGS Figure 47 TD100 System Component Location TPM 057 Version 1.4, Oct 2020 Page | 73...
  • Page 80 Manufactured by: Head Office 4130-93 Street, Edmonton, Alberta Canada T6E 5P5 P 780.462.4085 F 780.450.8369 Manufactured in Canada Toll Free 1.877.462.4085 | TSX-V: TLA Sales Department: Email us at sales@titanlogix.com Service Department: Email us at support@titanlogix.com Find us online at www.titanlogix.com...

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