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Operating Instructions
Pellet boiler P1 Pellet (Touch)
Translation of the original German operating instructions for the operator
Read and follow the instructions and safety information!
Technical changes, typographical errors and omissions reserved!
B1000013_en | Edition 15/07/2014
Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com
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Table of Contents
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Summary of Contents for Fröling P1 Pellet
- Page 1 Operating Instructions Pellet boiler P1 Pellet (Touch) Translation of the original German operating instructions for the operator Read and follow the instructions and safety information! Technical changes, typographical errors and omissions reserved! B1000013_en | Edition 15/07/2014 Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com...
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Page 2: Table Of Contents
Contents Contents General Product overview, P1 Pellet Safety Hazard levels of warnings Pictograms used General safety information Permitted uses 2.4.1 The Clean Air Act 1993 and Smoke Control Areas 2.4.2 Permitted fuels Wood pellets 2.4.3 Non-permitted fuels Qualification of operating staff... - Page 3 Contents Empty the ash drawer Emptying the ash container (P1 Pellet 15-20) Check the grate and combustion chamber 4.2.3 Periodic inspection and cleaning Cleaning the heat exchanger and flue gas temperature sensor Cleaning the induced draught fan Cleaning the flue gas pipe...
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Page 4: General
General 1 General Thank you for choosing a quality product from Froling. The product features a state-of- the-art design and conforms to all currently applicable standards and testing guide‐ lines. Please read and observe the documentation provided and always keep it close to the system for reference. -
Page 5: Product Overview, P1 Pellet
Door contact switch Maintenance opening for combustion chamber (underneath the cover) Inspection glass for checking combustion Ashcan (P1 Pellet 7/10) or ash container for automatic ash removal (P1 Pellet 15/20) Quick start guide Operating Instructions P1 Pellet (Touch) | B1000013_en... -
Page 6: Safety
Safety Hazard levels of warnings 2 Safety 2.1 Hazard levels of warnings This documentation uses warnings with the following hazard levels to indicate direct hazards and important safety instructions: DANGER The dangerous situation is imminent and if measures are not observed it will lead to serious injury or death. -
Page 7: Pictograms Used
Warning of injury to fingers or Warning of injury to fingers or hands, gear/chain drive hands, cutting edge Hand injury warning Warning of injury from being pulled into rotating shafts Increased CO concentration Slipping hazard warning warning Operating Instructions P1 Pellet (Touch) | B1000013_en... -
Page 8: General Safety Information
Safety General safety information 2.3 General safety information DANGER If the device is used incorrectly: Incorrect use of the system can cause severe injury and damage. When operating the system: ❒ Observe the instructions and information in the manuals. ❒ Observe the details on procedures for operation, maintenance and cleaning, as well as troubleshooting in the individual manuals. -
Page 9: Permitted Uses
Clean Air Act requirements. The Froling P1 Pellet 7, P1 Pellet 10, P1 Pellet 15 and P1 Pellet 20 have been recom‐ mended as suitable for use in smoke control areas when burning fuels as listed under "Permitted fuels". -
Page 10: Permitted Fuels
Safety Permitted uses 2.4.2 Permitted fuels Wood pellets Wood pellets made from natural wood with a diameter of 6 mm Note on standards Fuel acc. to EN 14961 - Part 2: Wood pellets class A1 / D06 and/or: Certification program EN plus or DIN plus General note: Before refilling the store, check for pellet dust and clean if necessary. -
Page 11: Qualification Of Operating Staff
The appropriate supervisory authority (inspection agency) must always be informed when installing or modifying a heating system, and authorisation must be obtained from the building authorities: Austria: Inform the civic/municipal building authorities. Germany: Notify an approved chimney sweep and the building authorities. Operating Instructions P1 Pellet (Touch) | B1000013_en... -
Page 12: General Information For Installation Room (Boiler Room)
Safety Design information 2.7.2 General information for installation room (boiler room) Boiler room characteristics ▪ There must not be a potentially explosive atmosphere in the boiler room as the boiler is not suitable for use in potentially explosive environments. ▪ The boiler room must be frost-free. ▪... -
Page 13: Notes For Using Pressure Maintenance Systems
NOTICE! Please see the technical data contained in the assembly instructions for fur‐ ther information about standards and regulations as well as the flue gas temperatures when clean and the other flue gas values! Operating Instructions P1 Pellet (Touch) | B1000013_en... -
Page 14: Safety Devices
Safety Safety Devices 2.8 Safety Devices (switches off the boiler to prevent overheating) BOILER OFF ❒ Tap “Boiler OFF" ➥ Automatic mode is switched off ➥ Control system follows the boiler shutdown procedure ➥ The pumps continue to run (switches off the power supply) MAIN SWITCH Before carrying out work on/in the boiler: ❒... -
Page 15: Residual Risks
/ flash fires) which can lead to serious acci‐ dents! Take the following precautions: ❒ Only use fuels specified in the "Permitted fuels" section of these operating in‐ structions. Operating Instructions P1 Pellet (Touch) | B1000013_en... -
Page 16: Emergency Procedure
Safety Emergency procedure 2.10 Emergency procedure 2.10.1 Overheating of the system If the system overheats and the safety devices fail, proceed as follows: NOTICE! Do not under any circumstances switch off the main switch or disconnect the power supply. ❒ Keep all the doors on the boiler closed ❒... -
Page 17: Operating The System
Assembly, installation and initial startup of the boiler must only be carried out by quali‐ fied staff, and these procedures are described in the accompanying assembly instruc‐ tions. NOTICE! See assembly instructions for the P1 Pellet NOTICE Optimum efficiency and efficient, low-emission operation can only be guaranteed if the system is set up by trained professionals and the standard factory settings are observed. -
Page 18: Filling The Pellet Store
Operating the system Filling the pellet store 3.2 Filling the pellet store CAUTION Filling the store when the boiler is switched on could result in damage and consequential injury! When filling the fuel store: ❒ Switch off the boiler by tapping “Boiler OFF” ➥... -
Page 19: Heating Up The Boiler
3.3.5 Switching off the power supply ❒ Turn off the main switch ➥ Boiler controller is switched off ➥ There is no power supply to any of the boiler components NOTICE! Frost protection function is no longer active! Operating Instructions P1 Pellet (Touch) | B1000013_en... -
Page 20: Boiler Servicing
Boiler Servicing General information on servicing 4 Boiler Servicing 4.1 General information on servicing DANGER When working on electrical components: Risk of electrocution! When work is carried out on electrical components: ❒ Only have work carried out by a qualified electrician ❒... -
Page 21: Inspection And Cleaning
Empty the ash drawer ❒ Open insulated door ❒ Press the latch down and pull out the ash drawer ❒ Take the ash drawer to the emptying point and empty it Operating Instructions P1 Pellet (Touch) | B1000013_en... -
Page 22: Emptying The Ash Container (P1 Pellet 15-20)
Boiler Servicing Inspection and cleaning Emptying the ash container (P1 Pellet 15-20) ❒ Open the insulated door ❒ Open the clamps on the left and right of the ash container ❒ Remove the ash container from the ash screw duct ❒... -
Page 23: Check The Grate And Combustion Chamber
❒ Check the combustion chamber and burn-out tray for dirt and deposits. Clean where necessary. ❒ Remove the burn-out tray and check the combustion chamber below for dirt and deposits. Clean where necessary. Operating Instructions P1 Pellet (Touch) | B1000013_en... -
Page 24: Periodic Inspection And Cleaning
Boiler Servicing Inspection and cleaning 4.2.3 Periodic inspection and cleaning The boiler must be cleaned and inspected at appropriate intervals depending on the service hours and fuel quality. Annual cleaning and inspection (1500 to 2000 service hours) is usually sufficient. For fuels with a higher ash content (indicated by short emptying intervals for the ash con‐... - Page 25 ❒ Slide the flue gas temperature sensor into the middle of the flue gas pipe and se‐ cure it carefully with a locking screw ❒ To reassemble the components, perform the disassembly steps in reverse order Operating Instructions P1 Pellet (Touch) | B1000013_en...
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Page 26: Cleaning The Induced Draught Fan
Boiler Servicing Inspection and cleaning Cleaning the induced draught fan ❒ Remove the insulating cover ❒ Remove the screw connections on the induced draught fan ❒ Remove the induced draught fan from the heat exchanger ❒ Check the blower wheel for dirt and damage and clean it with a soft brush or paint brush NOTICE! When mounting the induced draught fan, check the seal for damage and correct fitting! Replace the seal as necessary! -
Page 27: Emissions Measurement By Chimney Sweep Or Regulatory Body
With Froling original replacement parts in your boiler, you are using parts that match perfectly. As the parts fit together so well, installation times are shortened and a long service life is maintained. Operating Instructions P1 Pellet (Touch) | B1000013_en... -
Page 28: Disposal Information
Boiler Servicing Disposal information NOTICE Installing non-original parts will invalidate the guarantee. ❒ Only replace components or parts with original replacement parts 4.6 Disposal information 4.6.1 Disposal of the ash ❒ The ash should be disposed of in accordance with waste management regula‐ tions. -
Page 29: Troubleshooting
Once the temperature falls below approx. 75°C, the STL (high-limit thermostat) can be reset mechanically: ❒ Unscrew the cap on the STL (high-limit thermostat) ❒ Unlock the STL (high-limit thermostat) by pressing with a screwdriver Operating Instructions P1 Pellet (Touch) | B1000013_en... -
Page 30: Faults With Fault Message
Troubleshooting Faults with fault message 5.3 Faults with fault message If a fault has occurred and has not yet been cleared: ❒ Status LED indicates the nature of the fault - Orange flashing: Warning - Red flashing: Error or alarm ❒... -
Page 31: Appendix Addresses
6.1 Addresses 6.1.1 Address of manufacturer FRÖLING Heizkessel- und Behälterbau GesmbH Industriestraße 12 A-4710 Grieskirchen AUSTRIA TEL 0043 (0)7248 606 0 FAX 0043 (0)7248 606 600 INTERNET www.froeling.com 6.1.2 Address of the installer Stamp Operating Instructions P1 Pellet (Touch) | B1000013_en...
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