1. Manuals
  2. Brands
  3. Leuze Manuals
  4. Scanner
  5. RSL 430
  6. Translation of original operating instructions

Leuze RSL 430 Translation Of Original Operating Instructions

Safety laser scanner
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Translation of original operating instructions
RSL 430
Safety Laser Scanner
We reserve the right to make technical changes
EN • 2024-07-16 • 50128248

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the RSL 430 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Leuze RSL 430

Summary of Contents for Leuze RSL 430

  • Page 1 Translation of original operating instructions RSL 430 Safety Laser Scanner We reserve the right to make technical changes EN • 2024-07-16 • 50128248...
  • Page 2 © 2024 Leuze electronic GmbH + Co. KG In der Braike 1 73277 Owen / Germany Phone: +49 7021 573-0 Fax: +49 7021 573-199 www.leuze.com info@leuze.com Leuze electronic GmbH + Co. KG RSL 430...

  • Page 3: Table Of Contents

    IDENTIFICATION ...................... 28 4.5.3 PROCESS ......................... 28 4.5.4 CONFIGURATION ...................... 28 4.5.5 DIAGNOSIS........................ 28 4.5.6 SETTINGS......................... 29 Functions...................... 31 Authorization concept of safety sensor ................. 31 Function modes of safety sensor .................. 32 5.2.1 One protective function...................... 33 5.2.2 Two protective functions.................... 33 Leuze electronic GmbH + Co. KG RSL 430...
  • Page 4 Protective field dimensions.................... 68 Mobile side guarding on AGVs ..................... 69 Mounting accessories ...................... 69 7.7.1 Mounting system ....................... 69 7.7.2 Loop guard ........................ 70 Electrical connection.................. 71 Electrical supply ........................ 72 Interfaces .......................... 72 8.2.1 Connection cable, control .................... 73 Leuze electronic GmbH + Co. KG RSL 430...
  • Page 5 Diagnosis and troubleshooting ............... 101 12.1 What to do in case of failure? ..................... 101 12.2 Diagnostics displays ...................... 101 Care, maintenance and disposal .............. 105 13.1 Changing scanner unit ...................... 105 13.2 Cleaning the optics cover.................... 106 13.3 Servicing .......................... 107 Leuze electronic GmbH + Co. KG RSL 430...
  • Page 6 Technical data .................... 109 15.1 General specifications...................... 109 15.2 Dimensions ......................... 113 15.3 Dimensioned drawings: Accessories .................. 115 15.4 Representation of safety sensor status................ 123 Standards and legal regulations .............. 127 Order guide and accessories................ 128 EC Declaration of Conformity................ 132 Leuze electronic GmbH + Co. KG RSL 430...

  • Page 7: About This Document

    Machine identifies the product that the safety sensor is installed in. Downloading the configuration and diagnostic software from the Internet Ä Call up the Leuze website: www.leuze.com. Ä Enter the type designation or part number of the device as the search term.

  • Page 8: Checklists

    They replace neither testing of the complete machine or system prior to the initial start-up nor their periodic testing by a competent person. The checklists contain minimum testing requirements. Depending on the application, other tests may be necessary. Leuze electronic GmbH + Co. KG RSL 430...

  • Page 9: Safety

    • The construction of the safety sensor must not be altered. When manipulating the safety sensor, the protective function is no longer guaranteed. Manipulating the safety sensor also voids all warranty claims against the manufacturer of the safety sensor. Leuze electronic GmbH + Co. KG RSL 430...

  • Page 10: Vapors, Smoke, Dust, Particles

    Ä Only operate the device in accordance with its intended use. Ä Leuze electronic GmbH + Co. KG is not liable for damages caused by improper use. Ä Read these operating instructions before commissioning the device. Knowledge of the oper- ating instructions is an element of proper use.

  • Page 11: Foreseeable Misuse

    Ä Manipulating the safety sensor voids all warranty claims against the manufacturer of the safety sensor. Ä Repairs must only be performed by Leuze electronic GmbH + Co. KG. Competent persons Connecting, mounting, commissioning and adjustment of the safety sensor must only be carried out by competent persons.

  • Page 12: Disclaimer

    Safety Disclaimer Leuze electronic GmbH + Co. KG is not liable in the following cases: • The safety sensor is not used as intended. • Safety notices are not adhered to. • Reasonably foreseeable misuse is not taken into account. • Mounting and electrical connection are not properly performed.

  • Page 13: Device Description

    • Laser scanner with the range class S, M, L or XL: Operating range class Operating range [m] 3.00 6.25 8.25 • 24-digit alphanumerical display • Integrated electronic spirit level for aligning the safety sensor • LED indicator • USB interface Leuze electronic GmbH + Co. KG RSL 430...

  • Page 14: Device Overview

    The safety sensor can even detect people when they are wearing very dark clothes, which have a very weak diffuse reflectance. Leuze electronic GmbH + Co. KG RSL 430...

  • Page 15: Parameters For Protective Function

    Ä After use, seal the USB connection using a protection cap. Make sure that the protection cap is felt to engage when sealing. The IP degree of protection specified in the technical data is only achieved when the protection cap is closed. Leuze electronic GmbH + Co. KG RSL 430...

  • Page 16: Connection Unit

    • Quick-release connection to the scanner unit (see Quick Start Guide) for easy device swap-out NOTICE To ensure the IP protection and leak tightness of the devices, the supplied protection caps must always be placed on unused connections. Leuze electronic GmbH + Co. KG RSL 430...

  • Page 17: Display Elements

    RES activated and enabled Flashing Protective field occupied RES activated and blocked but ready to be unlocked Protective field free and linked sensor enabled (if applicable) 3, 4 Blue Free warning field Warning field interrupted Leuze electronic GmbH + Co. KG RSL 430...

  • Page 18: Alphanumerical Display

    H +/-..° V +/-..° Horizontal alignment in degrees: H H -3° V +9° Vertical alignment in degrees: V Sensor detection PING received Display for identification by device PING received Device name name Leuze electronic GmbH + Co. KG RSL 430...

  • Page 19: Field-Of-View Display

    The loop guard for the optics cover prevents damage to the safety sensor caused by light contact with for- eign objects. The loop guard is available as an accessory (see chapter 17 "Order guide and accessories"). Leuze electronic GmbH + Co. KG RSL 430...

  • Page 20: Configuration And Diagnostic Software Sensor Studio

    • Each device DTM has a communication DTM that sets up and monitors the communication connec- tions to the sensor. NOTICE Only use the software for safety sensors manufactured by Leuze. System requirements To use the software, you need a PC or laptop with the following specifications: Hard disk space At least 250 MB free memory...
  • Page 21 RSL 400 device DTM. The password for the safety sensor only needs to be entered (i.e. the access level only needs to be changed) when the changes are downloaded to the safety sensor (see chapter 4.5.1 "Selecting access level"). Leuze electronic GmbH + Co. KG RSL 430...

  • Page 22: User Interface

    The device managers (DTM) of the safety sensors are created and managed in the FDT frame menu. Device manager DTM Configuration projects for setting up the selected safety sensor are created and managed in the device managers (DTM) of the safety sensors. Leuze electronic GmbH + Co. KG RSL 430...

  • Page 23: Fdt Frame Menu

    Ä Start the Project Wizard in the FDT frame menu by clicking the  button. NOTICE Information on the Project Wizard can be found in the online help for the FDT frame menu under Sensor Studio Options. Leuze electronic GmbH + Co. KG RSL 430...

  • Page 24: Dtm Change

    Ä Save the configuration settings as a configuration project on the PC. You can open the configuration project again at later time via File > Open or with the Sensor Studio Project Wizard ( Leuze electronic GmbH + Co. KG RSL 430...

  • Page 25: Using Configuration Projects

    ð Device selection without communication connection (offline) ð Load a saved project again ð The project wizard displays the SEARCH DEVICES dialog box. Ä Select the interface and click the [Start] button. Leuze electronic GmbH + Co. KG RSL 430...
  • Page 26 Search function Fig. 4.4: Communication DTM with search function ð The project wizard displays the device list of configurable safety sensors in the SEARCH DEVICES di- alog box. Fig. 4.5: Device selection in project wizard Leuze electronic GmbH + Co. KG RSL 430...

  • Page 27: Selecting Access Level

    • Expert can change communication and diagnostics settings (default password = comdiag) • Engineer can additionally change the safety configuration (default password = safety) The password is case-sensitive (i.e. a distinction is made between upper-case and lower-case letters). Ä Confirm with [OK]. Leuze electronic GmbH + Co. KG RSL 430...

  • Page 28: Identification

    ð In the display of the safety sensor connected to the device manager (DTM), the message "PING re- ceived" flashes for ten seconds. Reset sensor Acknowledge messages and faults Set safety sensor to safety mode Leuze electronic GmbH + Co. KG RSL 430...

  • Page 29: Settings

    Create and save service file The service file contains all available information on the safety sensor as well as configuration and settings. When requesting support, send the service file to the Leuze customer service (see chapter 14 "Service and support").
  • Page 30 Ä Generate a one-time password. Note down the generated reset password. Ä Send the reset password to the Leuze customer service for confirmation (see chapter 14 "Service and support"). The device can now be switched off and the connection can be terminated.

  • Page 31: Functions

    • Load the signed safety configuration from a file and transfer/download to the safety sensor • Transfer changed communication and diagnostics settings from the PC to the safety sensor • Print configuration data incl. protective/warning fields • Calibrate optics cover Leuze electronic GmbH + Co. KG RSL 430...

  • Page 32: Function Modes Of Safety Sensor

    (see chapter 3.1.2 "Parameters for protective function"). The switchable protective and warning field pairs for the selected function mode are defined in the configu- ration banks, e.g. CONFIGURATION > Protective function A > Bank A1. Leuze electronic GmbH + Co. KG RSL 430...

  • Page 33: One Protective Function

    • For each protective function you can define up to ten field pairs in one configuration bank. • Field pair actuation and field pair changeover take place separately and independently for each config- uration bank. For the field pair changeover, see chapter 5.7 "Field pair changeover". Leuze electronic GmbH + Co. KG RSL 430...
  • Page 34 B-CLEAR Switching output MELD – not safe Protective function B: protective field violation A-WF-VIO Switching output A1 Protective function A: Violation of warning field B-WF-VIO Switching output EA1 Protective function B: Violation of warning field Leuze electronic GmbH + Co. KG RSL 430...

  • Page 35: Selectable Resolution For Hand, Leg And Body Detection

    • The start/restart interlock function is taken over by a downstream safety-related component of the ma- chine control system. • It is not possible to walk behind or go around the effective protective field. Ä Allow for an optical and/or acoustic start warning. Leuze electronic GmbH + Co. KG RSL 430...

  • Page 36: Start Interlock/Automatic Restart

    • Restart interlock NOTICE For access guarding, the start/restart interlock function is mandatory. The protective device may only be operated without start/restart interlock in certain exceptional cases and under certain conditions acc. to EN ISO 12100. Leuze electronic GmbH + Co. KG RSL 430...

  • Page 37: Field Pair Changeover

    The field pair changeover can be monitored by means of configurable measures (see chapter 5.8 "Monitor- ing of field pair changeover"). During the changeover process, the safety sensor monitors the field pair active before the field pair changeover, according to the configured changeover mode and changeover time. Leuze electronic GmbH + Co. KG RSL 430...
  • Page 38 40 ms still applies. Ä Take into consideration the synchronization time and, if necessary, the set changeover time before operating the machine in its new operating situation. Leuze electronic GmbH + Co. KG RSL 430...
  • Page 39 The field pair changeover from SFc to SFb may take place at time T01 = Tz minus the set changeover time at the earliest (danger G1 persists until Tz). Fig. 5.12: Field pair changeover at 2 points of operation Leuze electronic GmbH + Co. KG RSL 430...

  • Page 40: Fixed Selection Of One Field Pair

    Field pair A1.5 is active In the case of two protective functions, connection of control inputs F6 to F10 applies analogously for acti- vation of field pairs B1.1 to B1.5 for protective function B. Leuze electronic GmbH + Co. KG RSL 430...

  • Page 41: Changeover Of Ten Field Pairs In Changeover Mode Fixed Changeover Moment

    Field pair A1.10 is active In the case of two protective functions, connection of control inputs F6 to F10 applies analogously for acti- vation of field pairs B1.1 to B1.10 for protective function B. Leuze electronic GmbH + Co. KG RSL 430...

  • Page 42: Changeover Of 2X Ten Field Pairs

    • the field pair to which the system is changed over has been deactivated. Activating the function Ä The Changeover order is defined using the configuration and diagnostic software (see chapter 9.5 "Defining permissible field pair changeovers"). Leuze electronic GmbH + Co. KG RSL 430...

  • Page 43: Reference Contour Monitoring

    A message is displayed on the alphanumerical display and the safety sensor switches to the fault interlock state: • With the OSSDs switched off, +24 V must be present at the EDM input. • With the OSSDs switched on, the EDM circuit must be open (high impedance). Leuze electronic GmbH + Co. KG RSL 430...

  • Page 44: E-Stop Linkage

    Ä If this switch opens, it must close both circuits again simultaneously within a time tolerance of 0.5 s. A message will otherwise be displayed on the safety sensor. Leuze electronic GmbH + Co. KG RSL 430...

  • Page 45: Signaling Functions

    Ä Protect the device from mechanical damage (see chapter 7 "Mounting"). Ä Regularly check the safety sensor for any obvious signs of damage or change and perform a regular test of the detection capability (see chapter 11 "Testing"). Leuze electronic GmbH + Co. KG RSL 430...

  • Page 46: Applications

    If the danger zone changes during operation, the respective danger zone is guarded by means of a field pair changeover while the working area is accessible. Safety sensor Danger zone, protective function activated Fig. 6.1: Stationary danger zone guarding Leuze electronic GmbH + Co. KG RSL 430...

  • Page 47: Stationary Point Of Operation Guarding

    In accordance with EN ISO 13855, resolutions from 14 to 40 mm make sense here. This yields the necessary safety distance for finger protection, among others (see chapter 7.3 "Stationary point of operation guarding"). Leuze electronic GmbH + Co. KG RSL 430...

  • Page 48: Stationary Access Guarding

    This is why the start/restart interlock function is vital for access guarding. Safety sensor Reference contour Danger zone 1, protective function activated Danger zone 2, protective function deactivated Fig. 6.3: Stationary access guarding Leuze electronic GmbH + Co. KG RSL 430...

  • Page 49: Mobile Danger Zone Guarding

    Protective field 1 for forward travel, deactivated Protective field 2 for forward travel, activated Protective field 1 for reverse travel, activated Protective field 2 for reverse travel, deactivated Warning field for reverse travel Fig. 6.4: Mobile danger zone guarding Leuze electronic GmbH + Co. KG RSL 430...
  • Page 50 Protective field 1 for forward travel, deactivated Protective field 2 for forward travel, activated Protective field 1 for reverse travel, activated Protective field 2 for reverse travel, deactivated Warning field for reverse travel Fig. 6.5: Mobile danger zone guarding Leuze electronic GmbH + Co. KG RSL 430...

  • Page 51: Danger Zone Safeguarding On Side-Tracking Skates

    Protective and warning field pair for side guarding, left, activated Protective and warning field pair for side guarding, right, activated Protective and warning field pair for reverse travel, deactivated Fig. 6.6: Mobile side guarding on side-tracking skates Leuze electronic GmbH + Co. KG RSL 430...

  • Page 52: Mounting

    Total time of the delay, sum from (t  + t  + t Response time of the protective device Response time of the safety relay Stopping time of the machine [mm] Additional distance to the safety distance Leuze electronic GmbH + Co. KG RSL 430...

  • Page 53: Suitable Mounting Locations

    • Make sure that the scanning range of the safety sensor is not limited. To mount the safety sensor tak- ing the scanning range into consideration, a template must be attached to the top cover of the safety sensor. Leuze electronic GmbH + Co. KG RSL 430...
  • Page 54 Ä Install protective enclosures or safety bars if the safety sensor is in an exposed position. Ä If there is a risk that the safety sensor will be used as a climbing aid, install a suitable physical cover over the safety sensor. Leuze electronic GmbH + Co. KG RSL 430...
  • Page 55 You can easily test the safety sensor along this marking. After mounting, you can electrically connect (see chapter 8 "Electrical connection"), start up, align (see chapter 10 "Starting up the device"), and test (see chapter 11 "Testing") the safety sensor. Leuze electronic GmbH + Co. KG RSL 430...

  • Page 56: Mounting Examples

    Safety sensor Column BT856M mounting bracket Fig. 7.3: Example: mounting on a post all dimensions in mm Safety sensor BT840M mounting bracket Fig. 7.4: Example: mounting on a chamfered corner Leuze electronic GmbH + Co. KG RSL 430...

  • Page 57: Information On Protective Field Dimensioning

    Ä Observe the lateral tolerance when dimensioning the protective fields (see chapter 15 "Technical data"). Ä Do not use cone-shaped protective field contours, as these do not guarantee any protective function. Ä Take the additional distances required for the application into account. Leuze electronic GmbH + Co. KG RSL 430...
  • Page 58 Optimum availability at a distance of 50 mm to fixed contours Fig. 7.6: Unmonitored area Ä Prevent access to an unmonitored area with screens. Ä Prevent walking behind by countersinking the safety sensor into the machine contour. Leuze electronic GmbH + Co. KG RSL 430...
  • Page 59 If you plan for a shielding that is still within the countersinking in the machine contour, the resolution of the protective fields must not be impaired at any accessible points. You require the reciprocal shielding with both horizontal and vertical alignment of the protective fields. Leuze electronic GmbH + Co. KG RSL 430...
  • Page 60 Minimum distance, min. 100 mm Scan level Fig. 7.9: Height offset mounting, parallel alignment Ä Install the safety sensors with crossed alignment. Scan level Fig. 7.10: Mounting beside one another, without height offset, crossed alignment Leuze electronic GmbH + Co. KG RSL 430...

  • Page 61: Stationary Danger Zone Guarding

    120 ms or higher. Ä Determine the machine/system's stopping time t If data is not available, you can commission Leuze to perform measurements; see chapter 14 "Service and support". Ä If an increase in the stopping time within the regular test periods is to be expected, take an additional time into account for the machine's stopping time t...
  • Page 62 The position of the rotary mirror's center point with regard to the housing is provided by the dimen- sioned drawings. Leuze electronic GmbH + Co. KG RSL 430...

  • Page 63: Stationary Point Of Operation Guarding

    = Response time of the safety relay = Stopping time of the machine [mm] = Additional distance in which a body part can move towards the protective device before the protective device triggers Leuze electronic GmbH + Co. KG RSL 430...
  • Page 64 80 ms or higher. Ä Determine the machine/system's stopping time t If data is not available, you can commission Leuze to perform measurements (see chapter 14 "Service and support"). Ä If an increase in the stopping time within the regular test periods is to be expected, take an additional time into account for the machine's stopping time t...

  • Page 65: Stationary Access Guarding

    1600 mm/s. Ä Determine the machine/system's stopping time t If data is not available, you can commission Leuze to perform measurements (see chapter 14 "Service and support"). Ä If an increase in the stopping time within the regular test periods is to be expected, take an additional time into account for the machine's stopping time t...

  • Page 66: Mobile Danger Zone Guarding On Agvs

    A person lying on the floor can therefore be safely detected. This is required by standard EN ISO 3691-4 "Industrial trucks – Safety requirements and verification – Part 4: Driverless industrial trucks and their systems". NOTICE The scan level of the safety sensor is level with the alphanumerical display. Leuze electronic GmbH + Co. KG RSL 430...

  • Page 67: Minimum Distance D

    Its size depends on the biggest radius R from the safety sensor mirror's rotary axis to the protective field boundary without Z . The position of the rotary mirror axis depends on the installation situation. Leuze electronic GmbH + Co. KG RSL 430...

  • Page 68: Protective Field Dimensions

    Ä Arrange the protective field symmetrically with reference to the vehicle width, even if the safety sensor is not arranged centered. Leuze electronic GmbH + Co. KG RSL 430...

  • Page 69: Mobile Side Guarding On Agvs

    Fig. 7.17: BTU800M mounting system NOTICE Floor mounting only with mounting system BTU800M Ä The mounting system BTU800M must be used in the case of installation using the mounting bracket for floor mounting. Leuze electronic GmbH + Co. KG RSL 430...

  • Page 70: Loop Guard

    BTU800M mounting system Loop guard Safety sensor Fig. 7.18: Loop guard Ä Attach the safety sensor to the mounting system. Ä Engage the loop guard for the optics cover from above into the mounting system. Leuze electronic GmbH + Co. KG RSL 430...

  • Page 71: Electrical Connection

    Ä Use suitable terminals. Ä Use heat-shrink tubing, wire-end sleeves or similar. NOTICE Protective Extra Low Voltage (PELV)! The device is designed in accordance with protection class III for supply with PELV (Protective Extra-Low Voltage). Leuze electronic GmbH + Co. KG RSL 430...

  • Page 72: Electrical Supply

    • Measurement value transmission via UDP (signal strength, distance and process image) (RSL 445) • Diagnosis Communication USB 2.0 mini-B socket Configuration interface and diagnosis interface: • Parameter configuration • Protective field definition and warning field definition • Diagnosis Leuze electronic GmbH + Co. KG RSL 430...

  • Page 73: Connection Cable, Control

    Output signal State signaling, configurable White/Gray Output signal State signaling, configurable Gray/Brown Output signal State signaling, configurable White/Pink Contactor monitoring OSSD B Alternatively: State signaling, configurable Pink/Brown Input/output signal, configurable White/Blue Input/output signal, configurable Leuze electronic GmbH + Co. KG RSL 430...

  • Page 74: Connection Cable With M30 Connector

    Contactor monitoring OSSD A Alternatively: State signaling, configurable Gray OSSDA1 Safety-related switching output protective function A Pink OSSDA2 Safety-related switching output protective function A MELD Output signal state signaling, configurable Yellow Output signal state signaling, configurable Leuze electronic GmbH + Co. KG RSL 430...
  • Page 75 Safety-related switching output protective function B Pink/Green OSSDB2 Safety-related switching output protective function B Blue 0 V (GND) Supply voltage ground Gray/Green RES2 Start/restart input protective function B acknowledgment Connector Shield Functional earth, connection cable shield housing Leuze electronic GmbH + Co. KG RSL 430...

  • Page 76: Pin Assignment Of M12 Ethernet Interface (Communication) ( D-Coded)

    1x M5 1x M5 Connection cable, connection to the machine M12 socket, D-coded, Ethernet communication connection Connection for functional earth with M5 x 10 self-cutting/self-tapping (gas tightness) and ground strap Fig. 8.3: Connection unit CU429 Leuze electronic GmbH + Co. KG RSL 430...
  • Page 77 16.8 V. NOTICE The recommended supply voltage is at least 19 V! Leuze recommends an supply voltage U of at least 19 V at the input terminals of the connec- tion unit. Ä The supply voltage should not be allowed to drop below the recommended value if possible.

  • Page 78: Cable Lengths According To The Supply Voltage

    16.8 V. NOTICE The recommended supply voltage is at least 19 V! Leuze recommends an supply voltage U of at least 19 V at the input terminals of the connec- tion unit. Ä The supply voltage should not be allowed to drop below the recommended value if possible.

  • Page 79: Circuit Diagram Example

    Electrical connection Circuit diagram example Spark extinction circuit, suitable spark extinction provided Fig. 8.6: RSL 430 with MSI-SR4B safety relay Leuze electronic GmbH + Co. KG RSL 430...

  • Page 80: Configuring The Safety Sensor

    An indicator error (protective field contour is not as expected or contour points jump back and forth) or a changed display of parameter values indicates, e.g., a faulty transfer of the configura- tion to the device. Such a configuration must not be used. Leuze electronic GmbH + Co. KG RSL 430...
  • Page 81 To document the configuration, you can create a PDF file of the safety configuration or save the config- uration and settings in an *.xml file. Leuze electronic GmbH + Co. KG RSL 430...

  • Page 82: Connecting Safety Sensor To Pc

    The distance between safety sensor and PC is limited to 5 m if a standard USB cable is used. Use active USB cables if longer cable lengths are required. NOTICE Ä If possible, use the preassembled cables from Leuze (see chapter 17 "Order guide and ac- cessories"). Leuze electronic GmbH + Co. KG...

  • Page 83: Communication Between Safety Sensor And Pc

    Bluetooth interface, you must enter the device identification of the safety sensor manually. NOTICE If, when switching on the safety sensor, +24 V is present at the RES input, the communication parameters are reset to the default values. Leuze electronic GmbH + Co. KG RSL 430...

  • Page 84: Determine The Configuration Project

    Alternatively, you can select the safety sensor by entering the part number or by specifying the sensor range and the sensor type. ð The device manager (DTM) of the safety sensor shows the initial screen for the configuration project. Configuration Wizard Fig. 9.1: Safety configuration using Configuration Wizard Leuze electronic GmbH + Co. KG RSL 430...

  • Page 85: Configuring Protective Function

    ð The Protective function B option is shown in the CONFIGURATION menu if Two protective functions was selected in the FUNCTION MODE list. NOTICE The switchable protective/warning field pairs for the selected protective function are defined in configuration banks. Leuze electronic GmbH + Co. KG RSL 430...

  • Page 86: Creating And Configuring Protective/Warning Field Pairs

    ð The RESOLUTION, RESPONSE TIME, START-UP BEHAVIOR and EXTENDED OUTPUT SIGNALS dialog boxes are displayed. Ä In the RESOLUTION dialog box, enter the resolution and, if applicable, the maximum speed of an auto- mated guided vehicle (AGV) in the input fields. Leuze electronic GmbH + Co. KG RSL 430...
  • Page 87 ð The added field pairs are shown in the CONFIGURATION menu under Bank [x] under Protective func- tion A. Configure protective and warning fields Defining contours and boundaries for protective field and warning field Leuze electronic GmbH + Co. KG RSL 430...
  • Page 88 It is also possible to read in an RS4 configuration file as well as to convert the protective fields on the RSL 400. Note here, that the converted field pairs are only contour suggestions. Therefore, check that the fields are appropriate for the requirements of your safety application. Leuze electronic GmbH + Co. KG RSL 430...

  • Page 89: Configuring Field Pair Monitoring

    Ä In the CONFIGURATION menu, select the Outputs option. The OUTPUTS dialog box opens. Ä For each usable connection, select the function group and the function of the indication signal. Ä Click the [Confirm] button. Leuze electronic GmbH + Co. KG RSL 430...

  • Page 90: Configuring Expanded Shock Monitoring

    Ä In the CONFIGURATION menu or in the SETTINGS menu, click the [Save configuration and settings to file] button. Ä Determine the storage location and the name of the configuration file. Ä Click [Save]. ð The configuration and settings are saved in the file format *.xml. Leuze electronic GmbH + Co. KG RSL 430...

  • Page 91: Transferring Configuration Project To Safety Sensor

    Confirm with [OK]. Ä Before downloading the safety configuration, check whether you are connected to the correct safety sensor. Confirm the displayed safety notice with [Yes]. Fig. 9.3: Check before safety configuration is downloaded Leuze electronic GmbH + Co. KG RSL 430...
  • Page 92 Fig. 9.4: Confirmation: safety configuration downloaded NOTICE The safety-related switching outputs will already have switched on if all conditions are fulfilled. ð The software has saved the configuration project in the safety sensor. Leuze electronic GmbH + Co. KG RSL 430...

  • Page 93: Selecting Access Level

    Ä In the DTM menu bar, click the [Reset safety configuration] button. ð Users with the access level Engineer can additionally transfer the changed safety configuration to the safety sensor (see chapter 9.9 "Transferring configuration project to safety sensor"). Leuze electronic GmbH + Co. KG RSL 430...

  • Page 94: Starting Up The Device

    Ä Unlock the start/restart interlock using the reset button. The safety-related switching outputs are only enabled if you hold down the reset button for between 0.12 s and 4 s. Leuze electronic GmbH + Co. KG RSL 430...

  • Page 95: Shutting Down

    Ä Change the configuration parameters of the safety sensor using the configuration and diag- nostic software according to the operating range of the replacement scanner unit. Leuze electronic GmbH + Co. KG RSL 430...
  • Page 96 Ä If you transferred a new configuration to the safety sensor, check the safety sensor according to the routine for initial start-up (see chapter 11.1.1 "Checklist for integrator – to be performed prior to the ini- tial start-up and following modifications"). Leuze electronic GmbH + Co. KG RSL 430...

  • Page 97: Testing

    Ä If you answer one of the items on the check list with no, the machine must no longer be op- erated (see table below). Ä EN IEC 62046 contains additional recommendations on testing protective devices. Leuze electronic GmbH + Co. KG RSL 430...
  • Page 98 Are settings that could result in an unsafe state possible only by means of key, password or tool? Are there incentives that pose stimulus for tampering? Were the operators instructed prior to starting work? Leuze electronic GmbH + Co. KG RSL 430...

  • Page 99: To Be Performed Periodically By Competent Persons

    Ä Make certain that there are no people in the danger zone. Ä Before they begin work, train the operators on their respective tasks and provide suitable test objects and an appropriate test instruction. Leuze electronic GmbH + Co. KG RSL 430...

  • Page 100: 11.3.1 Checklist - Periodically By The Operator

    1. The LED 1 and LED 6 on the safety sensor must illuminate green (see chapter 3.4 "Display elements"). 2. Interrupt the protective field using a suitable opaque test object (Leuze RSL400 test rod or similar test object with 1.8 % diffuse reflectance at wavelength = 905 nm).

  • Page 101: Diagnosis And Troubleshooting

    Ä Analyze the cause of the fault using the diagnostics displays and rectify the fault. Ä If you are unable to rectify the fault, contact the Leuze branch responsible for you or call the Leuze customer service (see chapter 14 "Service and support").
  • Page 102 Swap out the safety sensor or change the known parameter. configuration. The type of safety sensor must be the same as the type stored in the connec- tion unit or in the Sensor Studio software. Leuze electronic GmbH + Co. KG RSL 430...
  • Page 103 Field pair changeover without request. Check the request signal for field pair changeover or change the safety configura- tion. U0849 Field pair changeover not permitted. Check the wiring of the field pair inputs. Leuze electronic GmbH + Co. KG RSL 430...
  • Page 104 (Without switch-off of the OSSDs) F..The monitoring functions have detected an Create the service file (see chapter 4.5.5 "DI- internal error. AGNOSIS") and contact the Leuze customer service (see chapter 14 "Service and sup- port"). F1054 Expanded shock monitoring activated, Open the Settings >...

  • Page 105: Care, Maintenance And Disposal

    Ä Check the safety sensor according to the routine for initial start-up (see chapter 11.1.1 "Checklist for in- tegrator – to be performed prior to the initial start-up and following modifications"). Leuze electronic GmbH + Co. KG RSL 430...

  • Page 106: Cleaning The Optics Cover

    After cleaning is complete, the safety sensor resets itself auto- matically. Ä Clean the optics cover over the entire 360° range. Ä Soak cloth with cleaning agent. Ä Wipe optics cover free in one swipe. Leuze electronic GmbH + Co. KG RSL 430...

  • Page 107: Servicing

    The device does not normally require any maintenance by the operator. Repairs to the device must only be performed by the manufacturer. Ä For repairs, contact your responsible Leuze subsidiary or Leuze customer service (see chapter 14 "Ser- vice and support").

  • Page 108: Service And Support

    Service and support Service and support Service hotline You can find the contact information for the hotline in your country on our website www.leuze.com under Contact & Support. Repair service and returns Defective devices are repaired in our service centers competently and quickly. We offer you an extensive service packet to keep any system downtimes to a minimum.

  • Page 109: Technical Data

    Minimum adjustable range 50 mm Detection range of the test object from the housing The detection capability is limited in the 0 mm to edge 50 mm range to increase availability. Diffuse reflectance PF minimum 1.8 % Leuze electronic GmbH + Co. KG RSL 430...
  • Page 110 17 W with 24 V plus output capability Switch-on current Max. 2 A Overvoltage protection overvoltage protection with protected limit stop Protective conductor Connection required Device connection Connection cable, 29-wire Connection socket for Ethernet/communication M12-4 connector, D-coded Leuze electronic GmbH + Co. KG RSL 430...
  • Page 111 10 mA Start/restart (RES1, RES2) PNP/NPN (-20 mA) changeover together with F1-F10 E=Input 4 mA E-Stop input (SE1/SE2) changeover (< 1 mA=OFF) OSSD linkage EX/A=changeover-capable 20 mA 10 mA Auxiliary contact of (EA1, EA2) (-20 mA) (-10 mA) power contactor (EDM) Leuze electronic GmbH + Co. KG RSL 430...
  • Page 112 Standard version dimensions (ensure free space for 140 x 149 x 140 (W x H x D) in mm connector with fixing and connection cable) Weight of standard version incl. connection unit Approx. 3 kg Leuze electronic GmbH + Co. KG RSL 430...

  • Page 113: Dimensions

    Distance, scan level center to bottom housing edge 104 mm Tab. 15.15: Patents US patents US 7,656,917 B US 7,696,468 B US 8,520,221 B US 2016/0086469 A 15.2 Dimensions M5 2x all dimensions in mm Scan level Fig. 15.1: Dimensions safety laser scanner with connection unit Leuze electronic GmbH + Co. KG RSL 430...
  • Page 114 Fig. 15.3: Minimum space requirements for installation and replacement of scanner unit all dimensions in mm Reference point for distance measurement and protective field radius Fig. 15.4: Dimensions of scanning range Leuze electronic GmbH + Co. KG RSL 430...

  • Page 115: Dimensioned Drawings: Accessories

    Technical data 15.3 Dimensioned drawings: Accessories 157,5 166,3 all dimensions in mm Fig. 15.5: BTU800M mounting system Leuze electronic GmbH + Co. KG RSL 430...
  • Page 116 Technical data all dimensions in mm Fig. 15.6: BTF815M mounting bracket Leuze electronic GmbH + Co. KG RSL 430...
  • Page 117 Technical data all dimensions in mm Fig. 15.7: BTF830M mounting bracket Leuze electronic GmbH + Co. KG RSL 430...
  • Page 118 Technical data all dimensions in mm Fig. 15.8: Loop guard BTP800M 205,2 all dimensions in mm Fig. 15.9: BT840M mounting bracket Leuze electronic GmbH + Co. KG RSL 430...
  • Page 119 Technical data all dimensions in mm Fig. 15.10: Mounting bracket BT840M, view A 233,5 all dimensions in mm Fig. 15.11: BT856M mounting bracket Leuze electronic GmbH + Co. KG RSL 430...
  • Page 120 Technical data all dimensions in mm Fig. 15.12: Mounting bracket BT856M, view A Leuze electronic GmbH + Co. KG RSL 430...
  • Page 121 Technical data 120,4 all dimensions in mm Fig. 15.13: Drilling template for adapter plate, RS4/ROD4 BT800MA Leuze electronic GmbH + Co. KG RSL 430...
  • Page 122 Technical data 157,5 166,3 all dimensions in mm The mounting plate BTU804MA supplements the old mounting system of the RS4/ROD4 for the mounting system BTU800M. Fig. 15.14: BTU804MA mounting plate Leuze electronic GmbH + Co. KG RSL 430...

  • Page 123: Representation Of Safety Sensor Status

    OSSD state Protective function A B-OSSD OSSD state Protective function B Emergency stop and parking Status-Input-SE Status of the inputs SE1 and SE2 E-Stop Mode-PARK Park request fulfilled parked Reserved Reserved Reserved Reserved Reserved Reserved Leuze electronic GmbH + Co. KG RSL 430...
  • Page 124 EDM input Protective function B Linkage input Linkage input PNP-NPN PNP/NPN changeover Output Output Output Output MELD Output Reserved 8-11 31-0 SCAN Consecutive numbering of scans value uint32 Resetting to 0 by switching off Leuze electronic GmbH + Co. KG RSL 430...
  • Page 125 A-PF-VIO-SEG-2 Status of active protective field violation free segment Protective function A A-FP-SEL-1 Defined field pair selected selected Protective function A A-FP-SEL-2 Defined field pair selected selected Protective function A Reserved Reserved Leuze electronic GmbH + Co. KG RSL 430...
  • Page 126 B-PF-VIO-SEG-2 Status of active protective field violation free segment Protective function B B-FP-SEL-1 Defined field pair selected selected Protective function B B-FP-SEL-2 Defined field pair selected selected Protective function B Reserved Reserved Leuze electronic GmbH + Co. KG RSL 430...

  • Page 127: Standards And Legal Regulations

    • Product Safety Law (ProdSG) • Standards for risk assessment, e.g. • EN ISO 12100 • EN ISO 13849-1, -2 • IEC/EN 61508-1 to -7 • EN IEC 62061 • IEC/EN 60204-1 • EN ISO 13849-1 • EN ISO 13855 • EN IEC 61496-3 • EN ISO 3691-4 • EN IEC 62046 Leuze electronic GmbH + Co. KG RSL 430...

  • Page 128: Order Guide And Accessories

    2 OSSD pairs; 10 + 10 field pairs; 9 IOs; protective field range max. 8.25 m Connection: cable, 29-wire, length 10 m Ethernet: M12, 4-pin 53800229 RSL430-S/CU429-25 2 OSSD pairs; 10 + 10 field pairs; 9 IOs; protective field range max. 3.0 m Connection: cable, 29-wire, length 25 m Ethernet: M12, 4-pin Leuze electronic GmbH + Co. KG RSL 430...
  • Page 129 2 OSSD pairs; 10 + 10 field pairs; 9 IOs; protective field range max. 8.25 m Connection units 53800121 CU429-5000 Connection: cable, 29-wire, length: 5 m Ethernet: M12, 4-pin 53800122 CU429-10000 Connection: cable, 29-wire, length: 10 m Ethernet: M12, 4-pin Leuze electronic GmbH + Co. KG RSL 430...
  • Page 130 Mounting bracket for floor mounting; scanning height 150 mm Mounting of safety sensor only in combination with BTU800M 53800133 BTF830M Mounting bracket for floor mounting; scanning height 300 mm Mounting of safety sensor only in combination with BTU800M Leuze electronic GmbH + Co. KG RSL 430...
  • Page 131 Cleaning set with • Cleaning fluid for plastic, 150 ml • Cleaning cloths, 25x, soft, fuzz-free 430410 RS4-clean-Set2 Cleaning set with • Cleaning fluid for plastic, 1,000 ml • Cleaning cloths, 100x, soft, fuzz-free Leuze electronic GmbH + Co. KG RSL 430...

  • Page 132: Ec Declaration Of Conformity

    European standards and directives. NOTICE You can download the EC Declaration of Conformity from the Leuze website. Ä Call up the Leuze website: www.leuze.com. Ä Enter the type designation or part number of the device as the search term. The part num- ber can be found on the name plate of the device under the "Part No."...

This manual is also suitable for:

Rsl 420Rsl 410Rsl 440Rsl 425Rsl 445

Table of Contents