Rex-royal S2 Tech  Manual
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Tech Manual
Service
Rex-Royal S2 (2020)
EN |
  10/2022

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Summary of Contents for Rex-royal S2

  • Page 1 Tech Manual Service Rex-Royal S2 (2020) EN |   10/2022...
  • Page 2 This document and its entire contents are protected by copyright and are the in- tellectual property of Rex-Royal AG. The document must not be passed on to third parties and is only allowed to be used for the intended purpose. It must be kept in a safe place and protected from access by unauthorised persons.
  • Page 3: Table Of Contents

    Contents General Information Explanation of symbols Preventive Maintenance Cycles of Service Cleaning of the machine Cleaning and calibration of the grinders Water pump pressure Steam boiler pressure Decalcifying Function control Product quality Removal-tool Service Menu Machine Settings Filter capacity Resetting the filter capacity Filter change by days Resetting the filter (completely) Service interval...
  • Page 4 Detail Brewing unit Coffee piston „CP“ Brewing water piston „BP“ Cover Grinder Coffee boiler Steam boiler Cold water valves | Armoured tube Coffee outlet Hot water outlet Steam wand Instant module Milk system M Armatures without milk pump Armatures with milk pump Automatic milk cleaning (optional) Power Steam Bypass...
  • Page 5: General Information

    General Information Introduction The manufacturer reserves the right to make product improvements. We guaran- tee that this manual respects the technological status at the time the machine is supplied. We are open to any suggestions from technicians who may improve the product and the manual.
  • Page 6: Preventive Maintenance

    Preventive Maintenance The recommended actions and part replacements below will ensure the quality of products and the reliability of the machine. These actions are based on a reoccur- ring preventive maintenance schedule as a function of brew cycle counts. The machine will automatically display the Service required message to the oper- ator when the service interval setting is reached.
  • Page 7: Water Pump Pressure

    Water pump pressure Adjust the water pump pressure during brewing to approx. 9 bar or adjust the pump pressure in menu 20 on 11bar. Steam boiler pressure When pressure-testing, the measured pressure should correspond to the in Menu 6.06 programmed pressure. Decalcifying Descale your water nozzle according to the level of water hardness.
  • Page 8: Machine Settings

    Service Menu Machine Settings The following parameters must be carefully checked by performing a preventive maintenance. 6.21 Filter capacity Filter capacity Once the set value is reached, the message „Filter change“ appears on the display. Selection: 0 — 10‘000 l 6.22 Filter reset liter Resetting the filter capacity To reset the filter capacity, the value is set to 0 or the MIN key is pressed and...
  • Page 9: Service Interval

    6.23 Service interval Service interval Once the set value is reached, the message „Maintenance required“ appears on the display. Selection: 0 — 100‘000 cycles 6.24 Service reset cycle Reset service cycles To reset maintenance message, the value is set to 0 or the MIN key is pressed and confirmed.
  • Page 10: Machine Maintenance

    Service Menu Machine maintenance Error messages Displays the last 60 error messages with time and date. Errorhistory The error history shows following error messages: Code/Name Description E1 NTC Coffee Boiler Interruption of the coffee boiler temperature sensor E2 NTC Steam Boiler Interruption of the steam boiler temperature sensor E3 Flow Error Flowmeter does not send any pulses...
  • Page 11: Opening The Coffee Machine

    Housing Opening the coffee machine Size 2.5 | 3 Empty the water system if necessary. Ensure, that the coffee machine is disconnected the mains plug before dissemble. It must be voltage free!
  • Page 12: Detail

    Detail Brewing unit Coffee piston „CP“ Protect the micro sieve from grease and fill the gap between the wiping ring and the o-ring gaskets with plenty of grease. Pay attention to the installation position of the seal art.no. 140585. Size 3 Size 2.5 046912 050133...
  • Page 13: Brewing Water Piston „Bp

    Brewing water piston „BP“ Remove coffee residues from the brew piston and the coffee powder funnel. Size 3 Size 2.5 | 3 050095 047744 044581 044581 30'000 60'000...
  • Page 14: Cover

    Detail Brewing unit Cover Clean the cover parts and ensure that the cover is in good condition. It should also be considered that the screws of the brewing unit are not over-tightened. (3Nm) Size 2.5 | 3 | 5 050155 046722 047924 Recess above!
  • Page 15: Grinder

    Grinder After approx. 120‘000 cycles the grinder has to be maintained. This is a guide value and can change depending on coffee beans. After the maintenance, the grinder has to be recalibrated to in the menu 21. Size 3 | 4 Size 3 057419 (pair)
  • Page 16: Coffee Boiler

    Detail Coffee boiler Check the coffee boiler on scale buildings and leakages. Size 4 Size 12 | 13 | 14 | 19 Recommended Brewing unit Brühgruppe Groupe-percolation 056110* 056110* 058628 056110 Thé Drain Ablauf Evacuation 056110** 056110** 033894 | 033896 1.9 kW 2.8 kW Isolation removable...
  • Page 17: Steam Boiler

    Steam boiler Check the steam boiler on scale buildings and leakages. Size 4 Size 12 | 13 | 14 | 19 Recommended 056110 049897 ø0.6mm 058629 056110* 056110* 033895 | 033897 1.9 kW 2.8 kW 30'000 120'000 / 3 years *only for CTH / CTIH / CST / CSTI...
  • Page 18: Cold Water Valves | Armoured Tube

    Detail Cold water valves | Armoured tube The water hardness of the armoured tube should also be checked. Size 3 Size 8 Size 13 | 29 Recommended 141239* ø0.3mm 056373* 056373* 058618* Thé 056373* 056373* Cold water valves* 058624 Armoured tube 050327 058874 Water pump...
  • Page 19: Coffee Outlet

    Coffee outlet Make sure all connections are leakproof. Important: do not bend or squeeze the coffee tube! Coffee tube Kaffeeleitung Conduite de café 058883 2x 50mm Single outlet 058862* 1x 50mm 050156 30'000 120'000 / 5 years *only for models with single outlet (optional)
  • Page 20: Hot Water Outlet

    Detail Hot water outlet Decalcify water nozzle and hot water outlet tube (HW) if necessary. Size 9 050024 050052 050101 HW-tube 050101 Nozzle...
  • Page 21: Steam Wand

    Steam wand Remove milk residues and milk stone from the steam wand. Size 3 Size 9 | 17 | 27 050157 050052 050129 040170 050101 Nozzle 050128 048250 30'000 60'000...
  • Page 22: Instant Module

    Detail Instant module Remove powder and dirt residues from the instant unit and check all motors. Size 13 | 14 | 19 Instant mixer 057253 050022 050149 051003 057252 057254 058855 056110 320mm 057651 140009 ø0.7mm 050125 050156 30'000...
  • Page 23: Milk System M

    Milk system M Milk frother Remove milk residues and milk stone from all milk frother parts and ensure an absolute hygienic system. 050116* 048428 050064* 050107* 141046 050158* 141061 *grease with  .
  • Page 24: Armatures Without Milk Pump

    Detail Milk system M Armatures without milk pump Remove milk residues and milk stone. Ensure the aeration of the air valve and read- just the foam quality. Calibrate the milk pump according the preferred temperature in Menu 24. Size 3 Size 8 Size 13 | 19 Recommended...
  • Page 25: Armatures With Milk Pump

    Armatures with milk pump Ensure the aeration of the air valve and readjust the foam quality after servicing the air adjustment. Size 3 Size 8 Size 13 | 19 Recommended 056373 050108 058843 750mm 056110 056111 056373 Drain Ablauf Evacuation 050150 058858 Seal...
  • Page 26: Automatic Milk Cleaning (Optional)

    Detail Milk system M Automatic milk cleaning (optional) Check all connections for proper tightness. Remove any milk residues and milk stone particles. Size 13 | 19 Recommended Milk pump Milchpumpe Pompe à lait 058618 058858 720mm 050066 058843 260mm 056110 Coffee boiler Kaffeeboiler Chaudière café...
  • Page 27: Power Steam

    Power Steam Remove any milk residues and milk stone particles from the steam wand. Size 2.5 | 3 050108 056368 050049 050049 050049...
  • Page 28: Bypass

    Detail Bypass Set the corresponding flow rate. Size 13 | 19 Recommended 056110 141195 ø0.7mm 058621...
  • Page 29: Heated Coffee Outlet

    Heated coffee outlet Make sure the correct nozzle size is installed. Size 2.5 Recommended 056391 141194 ø0.5mm 140009 ø0.7mm...
  • Page 30: Maintenance Overview

    Maintenance overview Basic version CT (Coffee, Tea) Art.no. Description Page 120' 033894 Coffee boiler 1.9kW 033896 Coffee boiler 2.8kW 044581 Sieve 046722 Flute bolt 046912 Micro sieve ø40mm 047744 Bellows 047924 Torsio shaft 050024 O-Ring 050052 O-Ring 20|21 050095 O-Ring 12|13 050101 O-Ring...
  • Page 31: Instant Module I

    Instant module I Art.no. Description Page 120' 050022 O-Ring 050125 O-Ring 050149 O-Ring 050156 O-Ring 051003 Shaft seals 056110 Plunger (2-way) 057252 Mixing chamber 057253 Fanring 057254 Mixer disc 057651 Outlet piece 058855 Silicon tube (mm) 140009 Nozzle ø0.7mm Maintenance effort (min) Steam boiler MS (Milk, Steam) 120' Art.no.
  • Page 32: Steam Wand S (Steam)

    Maintenance overview Steam wand S (Steam) Art.no. Description Page 120' 040170 Seal 048250 Seal 050052 O-Ring 050101 O-Ring 050128 O-Ring 050129 O-Ring Maintenance effort (min) Milk system M (Milk) without milk pump Art.no. Description Page 120' 048428 Steam injector 050064 O-Ring 050107 O-Ring...
  • Page 33: Milk System M (Milk) With Milk Pump

    Milk system M (Milk) with milk pump Art.no. Description Page 120' 048428 Steam injector 049897 Nozzle ø0.6mm 050064 O-Ring 050066* O-Ring 050077 O-Ring 050107 O-Ring 050108 O-Ring 050116 O-Ring 050139 O-Ring 050150 O-Ring 050158 O-Ring 056110 Plunger (2-way) 056110* Plunger (2-way) 056111 Plunger (3-way) 056373...
  • Page 34 Notes...
  • Page 36 Rex-Royal AG | Swiss Coffee Machines | Industriestrasse 34 | CH-8108 Daellikon / Zuerich T: +41 44 847 57 57 | F: +41 44 847 57 59 | info@rex-royal.ch | www.rex-royal.ch Art.no. 174913...

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