Tronair 06-5089-9B00 Operation & Service Manual

Tronair 06-5089-9B00 Operation & Service Manual

Reservoir servicing unit

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Operation & Service Manual
Model: 06-5089-9B00
Reservoir Servicing Unit
07/2016 – Rev. 02
Tronair, Inc.
1740 Eber Rd
Phone: (419) 866-6301
Holland, OH 43528-9794
800-426-6301
www.tronair.com
USA
Fax: (419) 867-0634
Email: sales@tronair.com

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Summary of Contents for Tronair 06-5089-9B00

  • Page 1 Operation & Service Manual Model: 06-5089-9B00 Reservoir Servicing Unit 07/2016 – Rev. 02 Tronair, Inc. 1740 Eber Rd Phone: (419) 866-6301 Holland, OH 43528-9794 800-426-6301 www.tronair.com Fax: (419) 867-0634 Email: sales@tronair.com...
  • Page 2 REVISION DATE TEXT AFFECTED 02/2015 Original Release 07/2016 Modified General Component Locations and Parts List...
  • Page 3: Table Of Contents

    Model: 06-5089-9B00 Reservoir Servicing Unit TABLE OF CONTENTS PAGE   Operation & Service Manual ..............................1   General Component Locations ..............................1   Regulator Panel Controls ................................2   Hydraulic Schematic .................................. 3     PRODUCT INFORMATION ............................4  ...
  • Page 4: Operation & Service Manual

    Model: 06-5089-9B00 Reservoir Servicing Unit General Component Locations 07/2016 | Rev. 02 Page | 1...
  • Page 5: Regulator Panel Controls

    Model: 06-5089-9B00 Reservoir Servicing Unit Regulator Panel Controls 07/2016 | Rev. 02 Page | 2...
  • Page 6: Hydraulic Schematic

    Model: 06-5089-9B00 Reservoir Servicing Unit Hydraulic Schematic 07/2016 | Rev. 02 Page | 3...
  • Page 7: Product Information

    Only Tronair OEM replacement parts shall be used. PRODUCT INFORMATION DESCRIPTION The Tronair Reservoir Servicing Unit (RSU) is a compact unit primarily designed to provide a source of clean, pressurized fluid for filling reservoirs. MODEL & SERIAL NUMBER...
  • Page 8: Preparation For Use

    Model: 06-5089-9B00 Reservoir Servicing Unit PREPARATION FOR USE CAUTION! Maximum towing speed is 10 MPH. The unit is shipped fully assembled, and only the following steps are required to make it operational: Install standard 230 cu. ft. Nitrogen bottle onto unit (See Section 5.0 Nitrogen Bottle Installation steps and Figure below).
  • Page 9: Open Loop Operation

    GAURANTEES/LIMITATION OF LIABILITY Tronair products are warranted to be free of manufacturing or material defects for a period of one year after shipment to the original customer. This is solely limited to the repair or replacement of defective components. This warranty does not cover the...
  • Page 10: Appendices

    Model: 06-5089-9B00 Reservoir Servicing Unit 12.0 APPENDICES APPENDIX I Wilkerson Manual Desiccant Dryer Installation and Maintenance Data APPENDIX II MSDS Hydraulic Fluid APPENDIX III Harris Regulator Instruction Manual APPENDIX IV Teledyne Sprague pump Parts List 07/2016 | Rev. 02 Page | 7...
  • Page 11 Model: 06-5089-9B00 Reservoir Servicing Unit Internal & External Hoses When ordering replacement parts/kits, please specify model, serial number and color of your unit. Part Number Location TF-1107-02*18.0 Pump to Filter TF-1107-03*16.0 Filter to Pressure Gauge TF-1105-06*3.0. Air Regulator to Pump TF-1105-06*14.0...
  • Page 12 Model: 06-5089-9B00 Reservoir Servicing Unit Return Hose Assembly When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description TF-1199 Assembly, Hose, #16 FJIC, 198" Long N-2055-26-S Reducer, Tube N-2806 Coupling, Quick Disconnect 07/2016 | Rev.
  • Page 13 Model: 06-5089-9B00 Reservoir Servicing Unit Check Valve Assembly When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description Z-3787 Assembly, Tube N-2010-07-S Connector, Female (6 GTX-S) N-2211-04-S Tee, Male Pipe (1/4 RRS-S)
  • Page 14 Model: 06-5089-9B00 Reservoir Servicing Unit Pressure Filter Assembly When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description HC-1756 Filter, #12 * 800 PSI HC-2026-142 O-ring, Series 2 (Fluorosilicone) HC-1886 Filter Element...
  • Page 15 Model: 06-5089-9B00 Reservoir Servicing Unit Desiccant Filter Assembly When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description PC-1053 Dryer, Desiccant PC-1056 Desiccant (Three ¼ lb bags) PC-1052 Filter, Air PC-1059 Element, Filter (5 micron element) 07/2016 | Rev.
  • Page 16 Model: 06-5089-9B00 Reservoir Servicing Unit Frame Assembly When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description Z-1217 Assembly, Wheel Tire and Bearing Z-3980-02 (Specify color) Weldment, Reservoir Servicing Unit Frame U-1041...
  • Page 17 Model: 06-5089-9B00 Reservoir Servicing Unit This page left blank intentionally. 07/2016 | Rev. 02 Page | 14...
  • Page 18 Model: 06-5089-9B00 Reservoir Servicing Unit Pump & Valve Assembly When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description N-2005-23-S Elbow, Male, #16 JIC x 1.0 NPT PC-1075 Pump, Air, 12 GPM, 650 PSI...
  • Page 19 Model: 06-5089-9B00 Reservoir Servicing Unit Pump & Valve Assembly When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description N-2410-08 Elbow, Male, 1/2 NPT x 3/8 Hose TF-1105-06*06.0 Hose, Push Lok, 3/8" diameter x 6" long...
  • Page 20 Model: 06-5089-9B00 Reservoir Servicing Unit Return Back Pressure Valve Assembly When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description HC-1622 Gauge, Pressure, 2.50 x 300 PSI N-2210-27-S Bushing, Reducer N-2558-16 Adapter, Swivel Nut...
  • Page 21 Model: 06-5089-9B00 Reservoir Servicing Unit This page left blank intentionally. 07/2016 | Rev. 02 Page | 18...
  • Page 22 Model: 06-5089-9B00 Reservoir Servicing Unit Output Filter & Sight Gauge Assembly When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description G-1251-1050R Lockwasher, 1/4 Regular G-1250-1050N Flatwasher, 1/4 Narrow G-1100-105006 Bolt, Hex Head, Grade 5, 1/4-20 x 3/4" long...
  • Page 23 Model: 06-5089-9B00 Reservoir Servicing Unit Output Filter & Sight Gauge Assembly When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description N-2200-18-S Elbow, Street, 1/4" NPT N-2055-16 Reducer, Tube End, #16 JIC x #4 JIC TF-1107-03*16.0...
  • Page 24 Model: 06-5089-9B00 Reservoir Servicing Unit Sheet Metal Assembly When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description S-1646-02 Panel, Main Deck, (RSU) (Specify color) S-1517-02 Panel, Back (Specify color) H-1901-28 Grommet, 1 ½" diameter hole V-1401-02 Label, "Danger"...
  • Page 25 Model: 06-5089-9B00 Reservoir Servicing Unit Sheet Metal Assembly When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description V-1303-02 Label, "Max. Towing Speed 10 MPH" G-1352-19 Rivet, 5/32 Open End Aluminum H-1901-23 Grommet, 1"...
  • Page 26 Model: 06-5089-9B00 Reservoir Servicing Unit Reservoir Tank Assembly When ordering replacement parts/kits, please specify model, serial number and color of your unit. 07/2016 | Rev. 02 Page | 23...
  • Page 27 Model: 06-5089-9B00 Reservoir Servicing Unit Reservoir Tank Assembly When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description H-3812 Filter, Exhaust H-3811 Tank, Weldment N-2005-23-S Connector, Male #8 N-2005-23-S Elbow, Male #8 N-2206-03-S Plug, Hex Head, ¼...
  • Page 28 Model: 06-5089-9B00 Reservoir Servicing Unit Regulator Assembly When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description H-1677 Regulator HC-1444 Gauge, Pressure 2.50 x 60 PSI PC-1071 Regulator N-2205-03-S Plug, Hollow Hex, 1/4 NPT TF-1105-06*30.0...
  • Page 29 Model: 06-5089-9B00 Reservoir Servicing Unit Truck & Wheel Assembly When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description Z-2449-02 Weldment, Truck (Specify color) Z-2451-02 Weldment, Tongue (Specify color) K-1249 Kit, Pin Replacement; consist of: G-1301-03 Pin, Cotter, 1/8"...
  • Page 30 Model: 06-5089-9B00 Reservoir Servicing Unit Replacement Kits When ordering replacement parts/kits, please specify model, serial number and color of your unit. Part Number Description K-2286 Kit, Pillow Block Replacement; consist of: G-1100-106510 Bolt, Hex Head, Grade 5, 5/16-24 x 1" long...
  • Page 31 APPENDIX I Wilkerson Manual Desiccant Dryer Installation and Maintenance Data & MSDS: Desiccant Gel...
  • Page 39 APPENDIX II Material Safety Data Sheet (MSDS) Hydraulic Fluid...
  • Page 45 APPENDIX III Harris Regulator Instruction Manual...
  • Page 57 APPENDIX IV Teledyne Sprague Pump Parts List...

Table of Contents