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Operation & Service Manual
Model: 01-0507-0000
Multi-Head
Merlin/Metro III & IV
01/2008 − Rev. 05
Includes Illustrated Parts Lists
Tronair, Inc.
1740 Eber Road
Holland, Ohio 43528-9794
USA
Telephone: (419) 866-6301
800-426-6301
Fax: (419) 867-0634
Web Site: www.tronair.com E-mail: sales@tronair.com

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Summary of Contents for Tronair Metro III

  • Page 1 Operation & Service Manual Model: 01-0507-0000 Multi-Head Merlin/Metro III & IV 01/2008 − Rev. 05 Includes Illustrated Parts Lists Tronair, Inc. 1740 Eber Road Holland, Ohio 43528-9794 • Telephone: (419) 866-6301 800-426-6301 Fax: (419) 867-0634 Web Site: www.tronair.com E-mail: sales@tronair.com...
  • Page 3 Model: 01-0507-0000 Multi-Head Merlin/Metro III & IV TABLE OF CONTENTS PAGE Description ................................ 1 Specifications ............................1 Safety Information ............................. 1 General..............................1 Operation ................................2 Preliminary Checklist ..........................2 Usage Procedure ............................ 2 Training ................................2 Training Requirements ..........................2 Training Program ............................
  • Page 4 Model: 01-0507-0000 Multi-Head Merlin/Metro III & IV Revision Date Text Affected 01/2004 2.1 Added warning 03/2007 Added CE marking and Appendices 01/2008 Modified Parts List 01/2008 − Rev. 05...
  • Page 5: Safety Information

    Tronair towbars/heads must only be used with matching Tronair heads/towbars, and Tronair shear pins. This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., it suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.
  • Page 6: Operation

     Ensure ball lok-T pin is not loose or missing. Usage Procedure Secure the towbar head attachment using the ball lok-T pin (supplied with the multi-head towbar) onto one of the following Tronair Multi-Head Towbar Models: • • •...
  • Page 7 Model: 01-0507-0000 Multi-Head Merlin/Metro III & IV Parts List When ordering Replacement Parts/Kits, please specify Model & Serial Number of your product. ITEM PART NUMBER DESCRIPTION 1 ......Z-1281-01 ........Head Weldment (Not Sold Separately) ......1 2 ......G-1310-0415 ......Ball Lok-T Pin, ¼" diameter x 1½" long ......1 3 ......
  • Page 8 Contact Tronair for technical services and information. GUARANTEES Tronair products are warranted to be free of manufacturing or material defects for a period of one year after shipment to the original customer. This is solely limited to the repair or replacement of defective components.
  • Page 9 APPENDIX I INS-1582 Towbar Usage Instructions 11/2003 – Rev. 03 Tronair, Inc. 1740 Eber Road Holland, Ohio 43528-9794 • Telephone: (419) 866-6301 800-426-6301 Fax: (419) 867-0634 Web Site: www.tronair.com E-mail: sales@tronair.com...
  • Page 10 REVISION DATE TEXT AFFECTED 11/25/03 pg 1 Warning added...
  • Page 11 INS-1582 Towbar Usage Instructions Your Tronair towbar is engineered and built to the highest standards of quality and workmanship. Under normal usage and with minimal maintenance this towbar will provide exceptional service. WARNING! A damaged or bent towbar should not be used, but should be repaired or replaced.
  • Page 12 INS-1582 Towbar Usage Instructions (If Applicable) FIGURE 2 NOTE: Typical towbar. Your towbar and/or head may not have all of the features shown FIGURE 1 NOTE: Typical towbar. Your towbar and/or head may not have all of the features shown 11/2003 –...
  • Page 13 INS-1582 Towbar Usage Instructions BEFORE USING TOWBAR, COMPLETE THE FOLLOWING CHECKLISTS: Reference Figures 1 & 2 on Page 2. TOWBAR: Area of Towbar: Check: Shock Assembly: 1. Weld between eye and tube (Are there cracks?) 2. Bolts attaching shock to towbar (Loose, missing, stripped, etc.) 3.
  • Page 14: Usage Procedure

    INS-1582 Towbar Usage Instructions USAGE PROCEDURE Aircraft Attachment: It is recommended that your towbar be attached to the aircraft first, and then connected to the tug to avoid possible aircraft damage. Ensure sliding pins are locked in place before towing aircraft. Tug Attachment: Damage to the towbar or aircraft can result from an excessive towbar angle during towing operations (Reference to Figure 3).
  • Page 15 Approximately a one-half inch (1/2") gap between the pin diameter and the eyebolt should be seen. If any of these conditions are not FIGURE 6 met, please contact Tronair for information to obtain a new coupler. FIGURE 7 FIGURE 8 Usage procedure continued on following page 11/2003 –...
  • Page 16 INS-1582 Towbar Usage Instructions USAGE PROCEDURE (continued) Towing Angle: Damage to the towbar or aircraft can result from pushing an aircraft while maintaining too sharp of an angle between the tug and the towbar. Contact between the towbar weldment and tug must be avoided.
  • Page 17 APPENDIX - II Declaration Conformity...
  • Page 19: Declaration Of Conformity

    DIN EN 292-1 DIN EN 292-2 Identification of person empowered to sign on behalf of the manufacturer: Quality Assurance Representative Tronair, Inc. 1740 Eber Road Holland, Ohio 43528-9794 • Telephone: (419) 866-6301 800-426-6301 Fax: (419) 867-0634 Web Site: www.tronair.com E-mail: sales@tronair.com...

This manual is also suitable for:

Metro ivMerlin iiiMerlin iv01-0507-0000

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