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Tronair CL-600 Operation & Service Manual

Multi-head challenger
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OPERATION & SERVICE MANUAL
Model: 01-0515-0000
Multi-Head
Challenger CL-600
03/2007 – Rev. 06
Includes Illustrated Parts Lists
Tronair, Inc.
Phone: (419) 866-6301 | 800-426-6301
1 Air Cargo Pkwy East
Web: www.tronair.com
Swanton, OH 43558
Email: sales@tronair.com

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Summary of Contents for Tronair CL-600

  • Page 1 OPERATION & SERVICE MANUAL Model: 01-0515-0000 Multi-Head Challenger CL-600 03/2007 – Rev. 06 Includes Illustrated Parts Lists Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com Swanton, OH 43558 Email: sales@tronair.com...
  • Page 2 REVISION DATE TEXT AFFECTED 06/2004 Major Revision 12/2004 Modified 3.1 Preliminary Checklist Replacement Kits – added part numbers 03/2007 Added CE marking...
  • Page 3 Model: 01-0515-0000 Challenger CL-600 Multi-Head TABLE OF CONTENTS PAGE DESCRIPTION ................................1 SPECIFICATIONS ..............................1 SAFETY INFORMATION............................... 1 GENERAL .................................. 1 OPERATION .................................. 2 PRELIMINARY CHECKLIST ............................2 3.1.1 Head Attachment ............................... 2 USAGE PROCEDURE ............................... 2 TRAINING..................................2 TRAINING REQUIREMENTS ............................ 2 TRAINING PROGRAM ...............................

  • Page 4: Specifications

    Tronair towbars/heads must only be used with matching Tronair heads/towbars, and Tronair shear pins. This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., it suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.
  • Page 5  Inspect for weld cracks. If found remove the towbar multi-head from service and contact Tronair for repair.  Inspect the weldment members for bending. If found remove the towbar multi-head from service and contact Tronair for repair.  Inspect the axle adapters for bending, and excessive wear. If found remove the towbar multi-head from service and contact Tronair for replacement.
  • Page 6 GUARANTEES/LIMITATION OF LIABILITY Tronair products are warranted to be free of manufacturing or material defects for a period of one year after shipment to the original customer. This is solely limited to the repair or replacement of defective components. This warranty does not cover the...
  • Page 7 Model: 01-0515-0000 Challenger CL-600 Multi-Head Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description Z-5656-01 Head Weldment K-1379 Kit, Adapter Set Replacement; consists of: J-1268 Axle Adapter G-1100-107520 Bolt, Hex Head, Grade 5, 3/8-24 x 2" long...
  • Page 9 APPENDIX I INS-1582 Towbar Usage Instructions...
  • Page 11 INS-1582 Towbar Usage Instructions 11/2003 – Rev. 03 Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com Swanton, OH 43558 Email: sales@tronair.com...
  • Page 12 REVISION DATE TEXT AFFECTED 11/25/03 pg 1 Warning added...
  • Page 13 INS-1582 Towbar Usage Instructions Your Tronair towbar is engineered and built to the highest standards of quality and workmanship. Under normal usage and with minimal maintenance this towbar will provide exceptional service. WARNING! A damaged or bent towbar should not be used, but should be repaired or replaced.
  • Page 14 INS-1582 Towbar Usage Instructions (If Applicable) FIGURE 2 NOTE: Typical towbar. Your towbar and/or head may not have all of the features shown FIGURE 1 NOTE: Typical towbar. Your towbar and/or head may not have all of the features shown 11/2003 | Rev.
  • Page 15 INS-1582 Towbar Usage Instructions BEFORE USING TOWBAR, COMPLETE THE FOLLOWING CHECKLISTS: Reference Figures 1 & 2 on Page 2. TOWBAR: Area of Towbar: Check: Shock Assembly: Weld between eye and tube (Are there cracks?) Bolts attaching shock to towbar (Loose, missing, stripped, etc.) Eyebolt (Is it bent, worn down, or deformed? Towbar Weldment: Tube (Is it bent, dented, bowed, and/or have cracks?)
  • Page 16 INS-1582 Towbar Usage Instructions USAGE PROCEDURE Aircraft Attachment: It is recommended that your towbar be attached to the aircraft first, and then connected to the tug to avoid possible aircraft damage. Ensure sliding pins are locked in place before towing aircraft. Tug Attachment: Damage to the towbar or aircraft can result from an excessive towbar angle during towing operations (Reference to Figure 3).
  • Page 17 The failure will begin at the head of the eye. See Figure Figure 7 illustrates a pintle hook arrangement that is known to eliminate eyebolt binding. Tronair recommends using this type of hook on your tug.
  • Page 19 APPENDIX II Declaration of Conformity...

  • Page 21: Declaration Of Conformity

    Relevant standards complied with by the machinery: EN ISO 12100-1 Identification of person empowered to sign on behalf of the Manufacturer: Quality Assurance Representative Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com Swanton, OH 43558...

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01-0515-0000