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Summary of Contents for Wascomat TD35
- Page 1 Installation manual DOC. NO. 438 9054-05/US EDITION 2012.06.04 Tumble dryer TD35 Type N2... Wascomat provides efficient washers, dryers, flatwork ironers and wetcleaning systems in a size and model for every laundry and wetcleaning need!
- Page 2 461 Doughty Blvd., Inwood, N.Y. 11096-0338 | Sales and Administration – Tel: 516-371-4400 • Fax: 516-371-4204 • e-mail: sales@wascomat.com Spare Parts – Tel: 516-371-2000 • Fax: 516-371-4029 • e-mail: parts@wascomat.com | Technical Support – Tel: 516-371-0700 • Fax: 516-371-4029 En Mexico: Llame gratis a este numero 001-800-010-1010...
- Page 3 Safety WARNING – Risk of fire Clothes dryer installation must be performed by a qualified installer. Install the clothes dryer according to the manufacturer's instructions and local codes. Do not install a clothes dryer with flexible plastic venting materials. If flexible metal (foil type) duct is installed, use duct that has been investigated and found acceptable for use with clothes dryers.
- Page 4 Safety WARNING: ALL OPERATING AND MAINTENANCE PROCEDURES SHOWN ON THE NEXT PAGE OF THIS MANUAL MUST BE FOLLOWED DAILY FOR PROPER OPERATION OF YOUR MACHINE. PLEASE ENTER THE FOLLOWING INFORMATION AS IT APPEARS ON THE MACHINE(S) DATA PLATE(S). MACHINE TYPE OR MODEL MACHINE SERIAL NUMBER(S) ELECTRICAL CHARACTERISTICS:__________ VOLTS,_ ________ PHASE,_________ HZ.
- Page 5 Safety NOTICE TO: OWNERS, OPERATORS AND DEALERS IMPROPER INSTALLATION AND INADEQUATE MAINTENANCE, POOR HOUSEKEEPING AND WILLFUL NEGLECT OR BYPASSING OF SAFETY DEVICES MAY RESULT IN SERIOUS ACCIDENTS OR INJURY. TO ASSURE THE SAFETY OF CUSTOMERS AND/OR OPERATORS OF YOUR MACHINE, THE FOLLOWING MAINTENANCE CHECKS MUST BE PERFORMED ON A DAILY BASIS.
- Page 6 Refer to complete installation instructions provided in manuals accompanying the machine. Contact Wascomat Technical Support with any questions BEFORE installing this machine. Damage resulting from inadequate installation materials or improper installation techniques will void the manufacturer's warranty.
- Page 7 Safety Electrical Information It is your responsibility to have ALL electrical connections (including grounding) made by a properly licensed and competent electrician to assure that the electrical installation is adequate and conforms with local and state regulations or codes. In the absence of such codes, ALL electrical connections, material, and workmanship must conform to the applicable requirements of the NATIONAL ELECTRIC CODE ANSI/NFPA NO.
- Page 8 The dryer must be connected to the type of heat/ gas indicated on the dryer data label. If this information does not agree with the type of gas available, do not operate the dryer. Contact your local dealer or the Wascomat Sales Department. IMPORTANT: Any burner changes or conversions must be made by a qualified licensed professional.
- Page 9 Safety Natural Gas If the pressure is too low, ignition failure and/or slow drying times may result. Excessively high supply pressure will result in erratic operation of the gas valves internal pressure regulator. Further information in section: Gas connection. Propane Gas Dryers made for use with propane gas have the gas valve pressure regulator blocked open, so that the gas pressure must be regulated upstream of the dryer.
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Page 11: Table Of Contents
Contents Contents 1 Safety Precautions ......................13 2 Technical data ........................15 2.1 Drawing ........................15 2.2 Technical data......................16 2.3 Connections........................ 16 3 Setup..........................17 3.1 Unpacking........................17 3.2 Siting........................... 18 3.3 Mechanical installation ....................18 4 Marine installation ......................19 5 Reversing the door...................... -
Page 13: Safety Precautions
Safety Precautions 1 Safety Precautions The machine is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the machine. - Page 14 Safety Precautions All external equipment which is connected to the machine must be CE/EMC-approved and connected using an approved shielded cable. In order to prevent damage to the electronics (and other parts) that may occur as the result of condensation, the machine should be placed in room temperature for 24 hours before being used for the first time.
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Page 15: Technical Data
Technical data 2 Technical data 2.1 Drawing B(b) B(a) Operating panel Door opening, ⌀ 580 mm / ⌀ 22 13/16 inch Electrical connection Gas connection Exhaust connection Steam: in Steam: out B(a) B(b) 1155 1335 1675 1310 inch 27 15/16 45 1/2 52 9/16 65 15/16... -
Page 16: Technical Data
Technical data 2.2 Technical data Weight, net Drum volume litres 10.2 Drum diameter inch 26 3/4 Drum depth inch 30 5/16 Drum speed, medium load Rated capacity, filling factor 1:18 (Max. load) 16.1 35.5 Rated capacity, filling factor 1:22 (Recommended. load) 13.2 29.1 Heating: Electricity... -
Page 17: Setup
Setup 3 Setup 3.1 Unpacking Note! Two persons is recommended for the unpacking. The machine is delivered complete with supporting feet. The machine is delivered bolted onto the transport pallet and packed in a crate or box. Remove packing from the machine. Remove the bolts between the machine and pallet. -
Page 18: Siting
Setup 3.2 Siting The machine should be positioned so that there is plenty of room for working, both for the user and service personnel. The figure shows minimum distance to a wall and/or other machines. Max. 50 mm / 1 15/16 inch Min. -
Page 19: Marine Installation
Marine installation 4 Marine installation To ensure steadiness of the machine it is important to fasten the machine to the foundation. Fasten the four fittings (supplied with the marine machine model) to the foundation using four x M10 set screws. If the four fittings are not supplied, order kit No. 487193544. Fasten the machine to the fittings. -
Page 20: Reversing The Door
Reversing the door 5 Reversing the door Disconnect the power to the machine. Demount the hinges and remove the door. Remove the upper hinge first. fig.7166 ⑤ Remove the screws on the front panel and carefully loosen the panel. Push the door switch cable down through the hole in order to access the cable and then disconnect the cable. - Page 21 Reversing the door Move the door switch cable to the opposite side. Note! The plastic plug MUST be placed in the hole where the door switch cable was before. fig.7170 ⑦ Loosen the nuts and move the two brackets to the opposite side. fig.7171 ⑧...
- Page 22 Reversing the door Move the door switch on the front panel. fig.7172 ⑨ Move the four metal clips from the opposite side. fig.7174 ⑩...
- Page 23 Reversing the door Connect the door switch cable and push the cable in over the drum and pull it upwards. fig.7549 ⑪ Remount the front panel. Ensure that the door switch cable does not get damaged when remounting the front panel. Fasten the hinges and mount the door on the opposite side.
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Page 24: Evacuation System
Evacuation system 6 Evacuation system 6.1 Air principle The fan creates low pressure in the machine, drawing air into the drum via the heating unit. The heated air passes through the garments and the drum holes. The air then flows outh through a lint filter positioned below the drum. Then the air is evacuated through the fan and exhaust system. -
Page 25: Fresh Air
Evacuation system 6.2 Fresh air For maximum efficiency and the shortest possible drying time, it is important to ensure that fresh air is able to enter the room from the outside in the same volume as that blown out of the room. To avoid draught in the room it is important to place the air inlet behind the machine. -
Page 26: Exhaust Duct
Evacuation system 6.3 Exhaust duct • Only rigid or flexible metal duct should be used for exhausting. • Plastic ducting is not to be used. • Recommended material for exhaust is galvanised steel. • The duct is not to be assembled with screws of other fastening means that extend into the duct and catch lint. -
Page 27: Shared Exhaust Duct
Evacuation system 6.4 Shared exhaust duct It is recommended that each machine is connected to a separate exhaust duct. When several machines shall use the same exhaust duct the exhaust duct must increase after each machine. ⑮ Number of machines ⌀... -
Page 28: Exhaust Dimensioning
Evacuation system 6.5 Exhaust dimensioning It is important that the machine has correct air volume compared to each machines power. If the air flow is smaller or larger this will result in a longer drying period. The machine is designed to work with 50 m / 1968 7/8 inch outlet pipe and two 90 degree bends. Each bend is equal to 2.5 m / 98 7/16 inch. - Page 29 Static pressure Resulting Nominal air flow cold in NTC sensor empty machine position /h / ft (Pa / PSI) TD35 Electric / 50 Hz 400 / 0.058 550 / 19423 TD35 Electric / 60 Hz 850 / 0.123 550 / 19423...
- Page 30 Evacuation system Alternative measuring meathod Adjusting the dryer may only be carried out by authorized personnel. Use a home made U tube manometer, a hose (max ⌀ 10 mm / 3/8 inch), with water. Insert one end of the hose in the hole, hold the hose according to the picture so that the water is in level. Start the machine and measure the difference between the water in one of the hose ends with the other.
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Page 31: Steam Connection
Steam connection 7 Steam connection 7.1 Connecting the steam Note! The steam pipe must be cut off and must not be under pressure. • The branch pipe’s must be located at the top of the main steam pipe to prevent condensation in the steam. -
Page 32: Steam Calorifier
Steam connection 7.2 Steam calorifier Mount the steam calorifier Unpack the steam calorifier. Demount the back panel on the machine. Demount the supporting rail on the machine (A). Note which way the supporting rail turns as it has to be remounted the same way. ⑲... - Page 33 Steam connection When ready • Leak test the system. • Clean the dirt collectors. • Perform a function chek.
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Page 34: Gas Connection
Gas connection 8 Gas connection 8.1 General Caution It is your responsibility to have all plumbing connections made by a qualified professional to insure that the gas plumbing installation is adequate and conforms with local and state regulations or codes. In the absence of such codes, ALL plumbing connections, material, and workmanship must conform to the applicable requirements of the National Fuel Gas Code ANSI Z223.1 LATEST EDITION or the CAN/CGA—B149, INSTALLATION CODES, both the latest edition. -
Page 35: Gas Installation
Gas connection 8.2 Gas installation This machine has been build to run on natural gas. If the machine is to be converted to another type of gas, the gas nozzle must be replaced. Conversion kit for propane gas is enclosed in secondary packing. Please contact your dealer if the current gas type is not propane/ natural gas. -
Page 36: Test Run
Gas connection 8.4 Test run • Loosen the measuring branch screw (2) 1/4 turn; connect a manometer to the measuring branch. • Select a program with heat. • Start the machine. • Check the nozzle pressure, see table. • If necessary adjust the regulator setting screw (4) behind the cover screw (3). Replace the cover screw (3) if removed. -
Page 37: Converting Instructions
Gas connection 8.5 Converting instructions • Disconnect the power to the machine. • Demount the lower back panel. • Remove the nozzle (1). • Mount the new supplied nozzle. fig.7127 • Loosen the measuring branch screw (2) 1/4 turn; connect a manometer to the measuring branch. •... -
Page 38: Data Label
Gas connection 8.6 Data label When the machine is to be converted to another gas type, the data label at the rear of the machine must be updated in order for the data to be correct. Place the data label enclosed in the conversion kit on top of the data label as shown below. If there are more than one data label, select the label with the correct country code and gas type. -
Page 39: Electrical Connection
Electrical connection 9 Electrical connection 9.1 Electrical installation The electrical installation may only be carried out by qualified personnel. Machines with frequency-controlled motors can be incompatible with certain types of earth leakage circuit breaker. It is important to know that the machines are designed to provide a high level of personal safety, which is why items of external equipment such as earth leakage circuit breakers are not necessary. -
Page 40: Single-Phase Connection
Electrical connection 9.2 Single-phase connection Demount the cover panel from the supply unit. Connect the earth and other wires as shown. 1NAC L2/N When the installation is completed remount the cover panel and check: • That the drum is empty. •... -
Page 41: Three-Phase Connection
Electrical connection 9.3 Three-phase connection Demount the cover panel from the supply unit. Connect the earth and other wires as shown. 3NAC 3NAC When the installation is completed remount the cover panel and check: • That the drum is empty. •... -
Page 42: Electrical Connections
Electrical connection 9.4 Electrical connections Heating Main voltage Heating power Total power Recommended alternative fuse ITCB A Electric heated 208–240V 3N ~ 9.8–13.0 10.9–14.4 208–240V 3N ~ 13.5–18.0 14.4–18.9 208–240V 3N ~ heated/Steam 208–240V 1N ~ heated 120V 1N ~... -
Page 43: Functions For I/O-Cards
Electrical connection 9.5 Functions for I/O-cards The electrical schematic can be one of the following: 9.5.1 Central payment (2J) To start the machine from a central payment system, the payment system must transmit a start pulse to the machine. The start pulse can be either 230V or 24V. In order to receive a feedback signal once the machine has started, 230V or 24V must be connected to connection 19. -
Page 44: Central Payment (2J)
Electrical connection 9.5.2 Central payment (2J) The central payment or booking system shall transmit an active (high) signal to the machine once permission has been granted to start the machine. The signal must remain active (high) during drying. The signal can be either 230V or 24V. In order to receive a feedback signal once the machine has started, 230V or 24V must be connected to connection 19. -
Page 45: External Coin Meter/Central Payment (2K)
Electrical connection 9.5.3 External coin meter/Central payment (2K) The signal received from external coin meters must be a pulse. fig.7438... -
Page 46: Price Reduction (2K)
Electrical connection 9.5.4 Price reduction (2K) By maintaining an activated (high) signal on connection 5 ("Price red"), the price of the program can be reduced. This function has a number of uses, including providing reductions during a specific period of the day. Whilst the signal remains active (high), the price of the program is reduced by the percentage entered in the price programming menu. -
Page 47: External Connection 100 Ma
Electrical connection 9.6 Option 9.6.1 External connection 100 mA A special connection terminal is located on the connection console. This connection can be used as external control of a fan. The terminal for external control is equipped with 220–240V max.100 mA and is intended solely for the operation of a contactor Max. -
Page 48: Function Check
Function check 10 Function check May only be carried out by qualified personnel. A function check must be made when the installation is finished and before the machine can be ready to be used. Check the automatic stop of the machine •... - Page 49 Function check If the direction is wrong, swop two of the three phases to the left on the connection terminal. fig.7119 Check the heat • Let the machine work for five minutes on a program with heat. • Check that the heating is working by opening the door and feel if there is heat in the drum. Ready to use If all tests are OK the machine is now ready to be used.
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