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Atlanta Attachment Company 1390BA Technical Manual & Parts Lists

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Technical Manual & Parts Lists
1390BA
Model
Revision 0 Released October 10, 2023(wr)
Atlanta Attachment Company
362 Industrial Park Drive
Lawrenceville, GA 30046
770-963-7369 • www.atlatt.com

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  • Page 1 1390BA Model Revision 0 Released October 10, 2023(wr) Technical Manual & Parts Lists Atlanta Attachment Company 362 Industrial Park Drive Lawrenceville, GA 30046 770-963-7369 • www.atlatt.com...
  • Page 3 Attachment Company. In addition to any confidentiality and non-disclosure obligations that currently exist between you and Atlanta Attachment Company, your use of these materials serves as an acknowledgment of the confidential and proprietary nature of these materials and your duty not to make any unauthorized use or disclosure of these materials.

  • Page 4: Table Of Contents

    Technical Manual & Parts Lists Contents Important Safety Instruction ........................1 Liability ..............................2 Safety Equipment on the Machines ......................3 Protective Eyewear ............................. 4 Important Notices............................5 Maintenance ..............................7 Repair ................................8 A Word to the End User..........................9 Safety Precautions ............................
  • Page 5 Technical Manual & Parts Lists Boot Film Loading ............................19 Film Routing ..............................20 Film Splicing ..............................21 Machine Controls ..............................22 Main Screen ..............................22 Piece Count ..............................22 Manual ................................22 Manual 1 ................................23 Manual 2 ................................23 Manual 3 ................................
  • Page 6 Technician Maintenance Charts ........................44 Lockout Procedure............................51 Troubleshooting .............................. 52 Sensor Adjustments ............................53 Conveyor Connection for the 1390BA ......................... 54 Mattress Speed Cycle ............................55 Speed Cycle ..............................55 ASSEMBLY DRAWINGS AND PARTS LISTS................56 11390BA Auto Pack 24-8 ............................. 57 1390170 Tape Roller Handle Assembly ......................
  • Page 7 1390BA-PD Pneumatic Diagram ........................139 1390BA-WD1 Wiring Diagram, Power ....................... 140 1390BA-WD2 Wiring Diagram, SBUS ......................... 141 1390BA-WD3 Wiring Diagram, Pause & E-Stop ....................142 1390BA-WD4 Wiring Diagram, Safety ....................... 143 TRAINING ............................140 Atlanta Attachment Company (AAC) Statement of Warranty ............... 141 Manufactured Products.............................

  • Page 8: Important Safety Instruction

    Information Important Safety Instruction This part of the Instruction Material is provided for the safe use of your equipment. It contains important information to help work safely with the unit and describes the dangers inherent in machinery. Some of these dangers are obvious, while others are less evident.

  • Page 9: Liability

    Information Liability The machine should only be operated when in perfect working order, with due regard for safety and the potential dangers, as well as in accordance with the Instruction Material. Faults and malfunctions capable of impairing safety should be remedied immediately. We cannot accept any liability for personal injury or property damage due to operator errors or non-compliance with the safety instructions contained in this booklet.

  • Page 10: Safety Equipment On The Machines

    Information A Word to the Operator The greatest danger inherent in our machines: is that of fingers, hands or loose clothing being drawn into a machine by live, coasting, or rotating tools or assemblies or of being cut by sharp tools or burned by hot elements. LWAYS BE CONSCIOUS OF THESE DANGERS Safety Equipment on the Machines All machines are delivered with safety equipment, which shall not be removed or...

  • Page 11: Protective Eyewear

    Information Protective Eyewear Protective eyewear that has been tested by the local authorities should be worn whenever there is a possibility of loose or flying objects or particles such as when cleaning the machine with compressed air. Tools Always count the number of tools in your possession before starting work on the machine. This will allow you to check that no tools have been left behind inside the machine.

  • Page 12: Important Notices

    Information Important Notices Reporting and Fighting Fires Read the instructions posted in the factory with regard to reporting fires and the emergency exits. Make sure you know exactly where the fire extinguishers and sprinkler systems are located and how they are operated. Pass on the corresponding information to the firemen when they arrive.
  • Page 13 Information - Kinetic energy - Note that some motors or spindles, for example, may continue to run or coast run on after being switched off. - Potential energy - Individual assemblies may need to be secured if necessary for repair work. Delivery of the Machine/Packaging Note any markings on the packaging, such as weights, lifting points and special information.

  • Page 14: Maintenance

    Information Protect against influences from the surroundings: no structure-borne vibrations, no grinding dust, or chemical vapors. Protect against unauthorized access. Ensure that the machine and accessories are set up in a stable position. Ensure easy access for operation and maintenance (Instruction Manual and layout diagram); also verify that the floor is strong enough to carry the weight of the machine.

  • Page 15: Repair

    Information Repair Replacement Parts We cannot accept any liability whatsoever for damage due to the use of parts made by other manufacturers or due to unqualified repair or modification of the machine. Repair, Electrical The power supply must be switched off (master switch off) and secured so that it cannot be switched on again inadvertently before starting any work on live parts.

  • Page 16: A Word To The End User

    Information A Word to the End User The end user has sole responsibility to enforce the use of safety procedures and guards on the machine. Any other safety devices or procedures due to local regulations should be retrofitted in accordance with these regulations and/or the EC Directive on the safety of machines.

  • Page 17: Installation

    Installation 1. INSTALLATION Component Identification Both sides Figure 1...

  • Page 18: Machine Layout

    Installation Machine Layout Refer to Figure 1 on page 10. A. Infeed End 1. Top Film Roll storage 2. Top Boot Roll support bar 3. Bottom Film Roll storage 4. Bottom Boot Roll support bar B. Machine Controls 5. Touch Screen 6.

  • Page 19: Power Requirements

    Installation NOTE: The machine has 3 adjustable width settings. They are typically set to 84" for Cal-Kings, 80" for Queen, XL Full and Twin beds, and 76” for regular Full and Twin beds. If required, the width settings can be set to any three positions desired, within the 72”-85”...

  • Page 20: Machine Safety

    Installation Machine Safety The 1390BA Auto-Pack is large machine and has many powerful drives and mechanisms. ANYONE assigned to operate and/or maintain this machine must be properly trained by an Atlanta Attachment technician, or a trained and qualified factory mechanic. Operation and/or maintenance of this machine by untrained personnel may result in a serious injury or even death.

  • Page 21: Warning 1

    Installation WARNING 1 In auto mode, this machine can start automatically at any time. Therefore, when the machine is turned on: - NEVER ENTER INSIDE THE MACHINE - NEVER CRAWL UNDER THE MACHINE - NEVER CLIMB ON TOP OF THE MACHINE - NEVER REACH INSIDE THE MACHINE FOR ANY REASON - NEVER PLACE ANY PART OF YOUR BODY INSIDE THE MACHINE WARNING 2...

  • Page 22: Lockout/Tagout Program

    The following references provide information about the LOTO process. Equipment Energy Control Procedure Lockout/Tagout Program Description: Auto Pack Workstation Model: 1390BA Manufacturer: Atlanta Attachment Co. Location Energy Location Magnitude Control Method...

  • Page 23: Operation

    Operation 2. OPERATION Machine Start (Cold) 1. Turn the Main On/Off switch to the ON position. See Fig. 3. 2. Turn the Main Air valve to the ON position. The pressure gauge should be set to 80 PSI. See Fig. 4. 3.

  • Page 24: Film Loading

    Film Loading Bottom Film Loading The standard 1390BA machine comes with a pull-out Bottom Film Roll storage rack that can handle up to (3) 12” diameter x 120” long rolls of plastic film. The Bottom Film Rack can be assembled two ways so it can be pulled out to the left or to the right of the machine for loading.

  • Page 25: Top Film Loading

    Operation Top Film Loading The standard 1390BA machine comes with a Top Film Roll storage rack that can handle up to (4) 12” diameter x 120” long rolls of plastic film. Important note! The film rolls must be loaded such that they unwind counterclockwise, looking from the left side of the machine (see “Film Routing”...

  • Page 26: Boot Film Loading

    Operation Boot Film Loading The standard 1390BA machine comes with (4) Boot film Support Bars. See Figure 10. They are pivot mounted on a main support and each have a ratchet type mechanism. This design allows the operator to easily rotate the bar down to a lower, more ergonomic loading position. Once loaded, it is easy to rotate the boot roll into its working position.

  • Page 27: Film Routing

    Operation Film Routing The Top and the Bottom plastic film routing is very important. The illustration below (Figure 11) must be carefully followed. For the operator’s convenience, a copy of this illustration is attached to the left input post of the machine. Figure 11...

  • Page 28: Film Splicing

    Operation Film Splicing 1. When the plastic film runs out (from any roll), cut off the last 3 to 4 feet of it in order to eliminate any plastic that was adhered to the core and may have glue residue left on it. Make sure that there is no adhesive left on the film.

  • Page 29: Machine Controls

    Operation Machine Controls Note: It is recommended that the emergency stop and power on buttons be used for normal, everyday machine power up and power down needs. The main On/Off/Lockout switch should be used to turn the machine on or off during maintenance or other extended power down situations. Main Screen This is the main screen.

  • Page 30: Manual 1

    Operation Manual 1 Provides controls for the Infeed Conveyor. Manual 2 Provides controls for Infeed Manual 3 Provides controls for the Top Film...
  • Page 31 Operation Manual 4 Provides controls for the Bottom Film Manual 5 Provides controls for the Cross Seal Manual 8 Provides controls for the Outfeed Conveyor...
  • Page 32 Operation Manual 9 Provides controls for the Outfeed Size Adjustments Manual 10 Provides controls for the Side Seals Manual 14 Provides controls for the System.

  • Page 33: Setup

    Operation Setup Pressing the Setup button on the Main screen will bring you to the Setup screen. From here you can access advanced settings, advanced setup, and advanced manual controls. Note: When in the Advanced Manual screen, the heat to the seal bars is turned off. Use extreme caution when in Advanced Manual mode.

  • Page 34: Show All Settings

    Operation Show All Settings Advance Settings Access to Infeed, Film, Sealing and System. Screens 1 through 6...
  • Page 35 Operation Advanced Settings Continued...

  • Page 36: Advanced Setup

    Operation Advanced Setup Access to Seal, Conveyor Setup, History, Cycles, Calibration, VFD Drives...

  • Page 37: Vfd Drives

    Operation VFD Drives Provides access to drives that controls Infeed and Outfeed Conveyor, as well as Top and Bottom Film Feed...
  • Page 38 Operation VFD Drives continued...

  • Page 39: Advanced Manual Menu

    Operation Advanced Manual Menu Provides access to current status of Conveyors, Drives, Sealing, System, I/O and Safety Sensors.
  • Page 40 Operation Advanced Manual continued...

  • Page 41: Other Operator Controls

    Operation Other Operator Controls 1. Emergency Stop & Power On - allows the machine to be turned on and stopped. 2. Stop Pull Cable - stretched above the INPUT conveyor in the loading area, allows the operator to quickly stop the machine in case of any problems.

  • Page 42: Light Tower Indicator

    • ALL LIGHTS OFF means that one or more of the E-STOP buttons are pressed, or the Main Power is turned OFF, or otherwise disabled. Note: If the above indications do not solve the problem, please refer to “Troubleshooting” section of this manual for additional help or call Atlanta Attachment Company’s service department at 770-963-7369.

  • Page 43: Service

    3. SERVICE Motor Drives and Settings The 1390BA machine has four motor drives. The following images below show the physical drive locations. The table in the bottom right corner shows the drive machine parameters and their settings. These parameters may vary slightly based on the final installation requirements. To edit these drive parameters, refer to “Editing Motor Drive Parameters”...

  • Page 44: Motor Drive Parameters

    Service Motor Drive Parameters These are defaults according to the latest software version When commissioning a machine, replacing a drive, or replacing a motor (with a different model), the user initiates the ‘pairing’ processes (via the Setup -> Advanced Setup -> VFD Setup menu). The user will be warned that this needs to be done when commissioning a machine or replacing a drive –...

  • Page 45: Seal Bar Maintenance And Replacement

    Service Seal Bar Maintenance and Replacement WARNING: Wait until the heat-sealing bar has cooled enough (approx. 3 hours) before servicing seal bars or the areas near the bars. If maintenance on the machine is absolutely necessary before sealing bars have had a chance to cool down, the person performing the maintenance must use safety equipment approved by OSHA or local law to protect against burns.
  • Page 46 Service There are four major variables for obtaining a good weld. 1. Temperature: The value is set via the control panel. The degrees are expressed in Fahrenheit. Try not to alter the temperature settings as much as possible. A variation of 5 degrees in Fahrenheit temperature will change the clarity of welded materials.

  • Page 47: Side Sealing Bars

    Service Side Sealing Bars WARNING: Wait until the heat-sealing bar has cooled enough (approx. 3 hours) before servicing seal bars or the areas near the bars. If maintenance on the machine is absolutely necessary before sealing bars have had a chance to cool down, the person performing the maintenance must use safety equipment approved by OSHA or local law to protect against burns.
  • Page 48 Service Alignment (continued) Loosen the four screws (a) and (b) securing the two bearings and slide up or down to meet the proper angle. Check after each adjustment. It is very likely need to adjust the height of the bar. (F).

  • Page 49: Symptoms And Adjustments Of The Cross-Seal Bar

    Service Symptoms and adjustments of the cross-seal Bar (a) through (g) in the previous graph are types of heat-sealing problems that also apply to the cross-seal bar with the following additions: (D). Bar-Gradient Position cross seal bar to the height as pictured until you see the four bolts (C) &...

  • Page 50: Cross Bar Chain Tension

    Service Cross Bar chain tension Chains are responsible for parallel movement of the cross-seal bar. To check tension and adjust if needed: The chain (a) displacement is approximately 0.5 inches (12 mm) on center if light pressure is applied to the chain. The adjusting tensioners (c) are located at the upper ends of the chain system.

  • Page 51: Side Seal And Cross Seal Bladder Adjustments

    Service Side Seal and Cross Seal Bladder Adjustments Reference parts 1406995 and 13901145 ------------------------------------------------------------------------------------------------------------------------------- 1406995 Cross Seal Note: 10 – 15 psi is average setting ------------------------------------------------------------------------------------------------------------------------------- 13901145 Side Seals Note: 10 – 15 psi is average setting...

  • Page 52: Adjusting The Seal Bar Pressure

    Service Adjusting the Seal bar Pressure Note: For cross seal bar see symptoms and adjustment of cross seal bar. WARNING: Wait until the heat-sealing bar has cooled enough (approx. 3 hours) before servicing seal bars or the areas near the bars. If maintenance on the machine is absolutely necessary before sealing bars have had a chance to cool down, the person performing the maintenance must use safety equipment approved by OSHA or local law to protect against burns.
  • Page 53 Service Example A Good seal Good seal Good seal Example B Lack depth Good seal Good seal...

  • Page 54: Upper Seal Bar Element Replacement

    Service Upper Seal Bar Element Replacement WARNING: Wait until the heat-sealing bar has cooled enough (approx. 3 hours) before servicing seal bars or the areas near the bars. If maintenance on the machine is absolutely necessary before sealing bars have had a chance to cool down, the person performing the maintenance must use safety equipment approved by OSHA or local law to protect against burns.
  • Page 55 Service 5) On the three tallest studs remove the top nut and back out the bottom nut to the end of stud without removing.
  • Page 56 Service 6) Remove all of the remaining nuts from shorter studs. This will allow the seal bar assembly to slide out pass stainless steel guards far enough for servicing. Warning: It is imperative to lay out a large pad to protect parts being removed from this point on. 7) Using two closed end wrenches remove the nuts while leaving the bolts in place.
  • Page 57 Service 10) On one end of the new heating element make a mark 3 ½” in from the tip with a sharpie. Starting with your mark begin inserting the heating element into the open slot of seal bar. Once in place, you should have 3 ½...
  • Page 58 Service (4) Bend heat element up approximately 30 degrees. After replacement is complete refer to Adjusting the Seal bar Pressure on previous pages for final adjustments.

  • Page 59: Shimming The Seal Bar

    Service Shimming the Seal Bar Note: For cross seal bar see symptoms and adjustment of cross seal bar; once adjustment is complete, move to #3 on this page 32. Follow procedures for replacing Left and Right seal edge or heating element page.37. After replacement, some very important steps are needed for the system to perform properly.

  • Page 60: Mattress Size Adjustments

    Service Mattress Size Adjustments The 1390B machine is designed to automatically detect and adjust itself for one of the three basic bed lengths: 75”, 80” and 84”. To detect the bed length, the machine uses two arrays of three proximity sensors which are mounted on rectangular guide rails.

  • Page 61: Weekly

    Service Clean the machine and remove any plastic film scraps or other debris. They may cause mechanism to jam and potentially fail. Weekly Check the main air supply filter for any accumulation of oil or debris. Empty the filter bowl before it is filled to the maximum level indicated on the side of the bowl.
  • Page 62 Service Operator...
  • Page 63 Service...
  • Page 64 Service Technician...
  • Page 65 Service...
  • Page 66 Service...
  • Page 67 Service...

  • Page 68: Lockout Procedure

    Service Lockout Procedure Make sure all seal bar cylinders are in the desired position (up or down). It is necessary to observe the position of these cylinders. When the main air is turned off to the machine, the cylinders are pneumatically locked in the position they are at that moment.

  • Page 69: Troubleshooting

    Service Troubleshooting Machine does not power up when the Power ON button is pressed. 1. Check to make sure all four Emergency Stops are pulled out and operational. 2. Check for a short circuit. Turn off all breakers and turn the machine back ON. If it comes ON, switch ON one breaker at a time.

  • Page 70: Sensor Adjustments

    Service Sensor Adjustments Proximity Switch All proximity switches used on the 1390B machine have 8mm sensing range. The distance between the end of the sensor and the target flag should be set at about 5/32” for best performance. Cross Seal Photo Detector The amplifier sensitivity for the Cross Seal bar is located in the bottom-right corner of the main control box.

  • Page 71: Conveyor Connection For The 1390Ba

    There are 2 types of connections to connect a conveyor to the infeed. • Module 17, channel 1 is for connecting a relay for an external infeed conveyor to the 1390BA. • Module 19, channel 1 is for connecting a PLC for an external infeed conveyor to the 1390BA.

  • Page 72: Mattress Speed Cycle

    Service Mattress Speed Cycle Speed 4 Speed 3 Speed 2 Speed 1 Speed 0 Speed Cycle Infeed Top Film Bottom Film Outfeed Speed 1 Only used in manual Only used in manual Depends on Depends on Speed 2 Position speed Position speed position of position of...

  • Page 73: Assembly Drawings And Parts Lists

    Parts 4. ASSEMBLY DRAWINGS AND PARTS LISTS The materials contained herein are confidential and proprietary information of Atlanta Attachment Company. In addition to any confidentiality and non-disclosure obligations that currently exist between you and Atlanta Attachment Company, your use of these materials serves as an acknowledgment of the confidential and proprietary nature of these materials and your duty not to make any unauthorized use or disclosure of these materials.

  • Page 74: 11390Ba Auto Pack 24-8

    Parts 11390BA Auto Pack 24-8 AAC Drawing Number 9009108 Rev 1...
  • Page 75 Parts...
  • Page 76 Parts...

  • Page 77: 1390170 Tape Roller Handle Assembly

    Parts 1390170 Tape Roller Handle Assembly AAC Drawing Number 1390170 Rev 0 QTY PART # DESCRIPTION 1390520 ROLLER,TAPE REMOVING MM78005T44 Telescoping Pole-6'-18'...

  • Page 78: 1390449 Top Boot Roll Holder Assembly

    Parts 1390449 Top Boot Roll Holder Assembly AAC Drawing Number 1390449 Rev 4 NO QTY PART # DESCRIPTION 1390014 W ELDMENT,ROLLER BAR 1390444 PIVOT BAR ASSY, UPPER 1390448 SADDLE ASSY 1390502 CLAMP,SPRING, 5/8B 1390506 W LDMNT, ROLLERBAR 1390509 SLOT COVER 1390510 DOW EL PIN, 1/2 X 2 15/16 1390892...

  • Page 79: 1390457 Lower Caster Mount

    Parts 1390457 Lower Caster Mount AAC Drawing Number 1390457 Rev 1 QTY PART # DESCRIPTION 1390658 REAR CASTER MTG FRAME 1390692 LOCATING PIN ASSY, 1390736 MTG ARM, CASTER FRAME-LH 1390738 MTG ARM, CASTER FRAME- RH 1390819 GLIDE PIVOT WELDMENT CCCL12F CLAMP COLLAR- 3/4 MM2419T31 WHEEL, 4"OD X 2"W X 3/4 B...

  • Page 80: 1390475 Bottom Boot Roll Holder Assembly

    Parts 1390475 Bottom Boot Roll Holder Assembly AAC Drawing Number 1390475 Rev 4 ITEM PART NUMBER DESCRIPTION 1390448 SADDLE ASSY 1390502 CLAMP,SPRING, 5/8B 1390509 SLOT COVER 1390510 DOWEL PIN, 1/2 X 2 15/16 1390528 BOTTOM BOOT HLDR SUB-ASBY 1390892 RATCHET DOG, LEFT 1390893 RATCHET DOG, RIGHT CCCL10F...

  • Page 81: 1390500 Lower Roll Holder Frame

    Parts 1390500 Lower Roll Holder Frame AAC Drawing Number 1390500 Rev 5 NO QTY PART # DESCRIPTION NO QTY PART # DESCRIPTION 4 1390198 ROLL RELEASE DISK 2 NNH1/2-13 NUT,HEX,1/2-13 2 1390458 ROD, ROLL STOP 16 NNK5/16-18 KEP NUT, 5/16-18 4 1390459 NUT PLATE-SIDE ROLLER ADJ 4 SSAS024024...

  • Page 82: 13901331 Pc Hmi Assembly

    Parts 13901331 PC HMI Assembly AAC Drawing Number 13901331 Rev 0 I TEM QTY. PART NUMBER DESCRI PTI ON 0411-3708 NUT PLATE,BOX MOUNT 13901328 MOUNT, HMI , PC DI SPLAY 13901329 MOUNT, TOUCH SCREEN 4082105 TOUCHSCREEN. 10", SUB ASSEMBLY 4082105B HMI BACKI NG PLATE, EEE10TSM NNE1/4-20 NUT,ELASTI C LOCK,1/4-20...

  • Page 83: 13901390 Exit Assembly

    Parts 13901390 Exit Assembly AAC Drawing Number 13901390 Rev 0...
  • Page 84 Parts...
  • Page 85 Parts 13901391 Left Side Exit Sealer AAC Drawing Number 13901391 Rev 0...
  • Page 86 Parts...
  • Page 87 Parts 1391021 Exit Frame Assembly AAC Drawing Number 1391021 Rev 8...
  • Page 88 Parts...
  • Page 89 Parts 1391036 Cylinder Assembly, LH frame AAC Drawing Number 1391036 Rev 0 PART ITEM DESCRIPTION NUMBER AACDNCB100320PP CYLINDER,100MMB X 320MMS AAFSNC100 REAR PIVOT BRKT, 100MM AAFSGSM20x15 ROD END, FEM-20MM X 1.5MM AA1984201FU0411 FLOW CONTROL, 1/2 UNIFIT...
  • Page 90 Parts 1391038 Valve Assembly, Left Side AAC Drawing Number 1391038 Rev ITEM QTY. PART NUMBER DESCRIPTION 1390351 VALVE MTG PLATE AAE4V21008 VALVE, 1/4" PORTED, 24VDC AAFP18 MUFFLER,1/8 NPT, BRONZ AAQME-4-3S FITTING,ELBOW,1/4NPT,3/8 AAQMT-4-3S TEE,1/4NPT-3/8 TUBE NNH8-32 NUT,HEX, 8-32 REG. SSSC90080 #8-32 X 1-1/4 SOC CAP SC WWF8 WASHER, FLAT, #8 WWL8...
  • Page 91 Parts 1391039 Valve Assembly, Carriage AAC Drawing Number 1391036 Rev ITEM QTY. PART NUMBER DESCRIPTION 1390351 VALVE MTG PLATE AAE4V230C08 VALVE, 1/4",24VDC,CNTR BK AAFP18 MUFFLER,1/8 NPT, BRONZ AAQME-4-3S FITTING,ELBOW ,1/4NPT,3/8 NNH8-32 NUT,HEX, 8-32 REG. SSSC90080 #8-32 X 1-1/4 SOC CAP SC W W F8 W ASHER, FLAT, #8 W W L8...
  • Page 92 Parts 1391040 Manifold Assembly, Table AAC Drawing Number 1391040 Rev ITEM QTY. PART NUMBER DESCRIPTION AAF4549K532 NIPPLE,1/4NPT X 1.5L AAMSR20008 REGULATOR, 0-140 PSI RELIEVING, W /BRKT AAQMC-3-3S FITTING,STRT,3/8NPT,3/8 AAQME-3-2S FITTING,ELBOW ,3/8NPT,1/2 AAQME-4-3S FITTING,ELBOW ,1/4NPT,3/8 AAVM4A MANIFOLD, 3/8(2) X 1/4(4) EE6X750 TIE W RAP - Small.
  • Page 93 Parts 1391771 Roller carriage Assembly AAC Drawing Number 1391771 Rev 0 ITEM QTY. PART NUMBER DESCRIPTION 1391765 SPACER, ROLLER, 3/8 1391766 ROLLER CARRIAGE WELDMENT MMVG04201-12 V-GROVE CASTER .75 X 4 NNJ3/4-10 3/4-10 JAM NUT SSHC34352 3/4-10 X 5.5 HEX CAP SSHC34384 3/4-10 X 6 HEX CAP SSHC45064...
  • Page 94 Parts 1391025 Left Seal Bar Assembly AAC Drawing Number 1391025 Rev 4 NO QTY PART # DESCRIPTION NO QTY PART # DESCRIPTION 1390130 END PLATE,RIGHT K-234 COVER,4IN SQUARE 1390131 END PLATE,LEFT K-235 CONNECTOR,ROMEX,1/2" 1390212 TUBE, SIDE SEAL SSBC10064 5/16-18 X 5/8 L 1390336 SIDE SEAL CLAMP GUARD SSHC10048 5/16-18 X 3/4 HHCS...
  • Page 95 Parts 1406516 Seal Bar Assembly, 100” AAC Drawing Number 1406516 Rev 1 PART # DESCRIPTION 1390385 THREADED ROD, 7.5" 1390386 THREADED ROD, 6.25" 1390438 CUT BLADE 100" 1396590 SPACER, PTFE 1406517 SEAL BAR ASSY, 100" EERBN105A10A-2 HEAT ELEMENT,105L,.315D NNH3/8-16 NUT,HEX,3/8-16 WWFS3/8 WASHER,FLAT,SAE,3/8...
  • Page 96 Parts 1394521 Air Tank Assembly AAC Drawing Number 1394521 Rev 0 ITEM QTY. PART NUMBER DESCRIPTION 261007 AIR TANK ASSEMBLY 1394520 TOP PLATE, AIR TANK AAQBT-2-2 QUICK BRANCH "T" MM44605K24 HEX BUSHING, 3/4 X 1/2 NNK1/4-20 KEP NUT, 1/4-20 SSHC01048 1/4-20 X 3/4 HEX CAP WWFS1/4 WASHER,FLAT,SAE,1/4...
  • Page 97 Parts 13901392 Right Side Exit Sealer AAC Drawing Number 1391392 Rev 0...
  • Page 98 Parts...
  • Page 99 Parts 1390473 Motor Reducer Assembly AAC Drawing Number 1390473 Rev 3 QTY PART # DESCRIPTION AR 51494 LUBRICANT,MOBIL SHC634 FF3460 STRAIN RELIEF,LIQ TIGHT MM3/4SH HUB, TAPERLOCK MM40SH28H SPROCKET, 1/2 P, 28T MM56438 HORIZONTAL BASE,CI U MMF71520B5J SPEED REDUCER,WORM, MMVM3542 3/4 1800 TEFC 208/460...
  • Page 100 Parts 1391038 Left Side Valve Assembly AAC Drawing Number 1391038 Rev 0 QTY PART # DESCRIPTION 1390351 VALVE MTG PLATE AAE4V21008 VALVE, 1/4" PORTED, 24VDC AAFP18 MUFFLER,1/8 NPT, BRONZ AAQME-4-3S FITTING,ELBOW,1/4NPT,3/8 AAQMT-4-3S TEE,1/4NPT-3/8 TUBE NNH8-32 HEX-NUT 8-32 REG. SSSC90096 #8-32 X 1-1/2 SOC CAP SC WWF8 WASHER, FLAT, #8 WWL8...
  • Page 101 Parts 1391043 Raised Seal Bar Option AAC Drawing Number 1391043 Rev 0 QTY PART # DESCRIPTION 1390514 TAPE DISPENSER 1390530 TEMP HEAT PAD RISER 1391033 CYLINDER ASSY-SEAL BAR 1391037 CYLINDER ASSY-SEAL BAR MM1268T63 SPRING CLIP, STEEL, 3" SSBC01032 1/4-20 X 1/2 BUT CAP SC SSHC90032 #8-32 X 1/2 HEX CAP SSPS01256...
  • Page 102 Parts 1391033 Seal Bar Cylinder Assembly AAC Drawing Number 1391033 Rev 2...
  • Page 103 Parts 1391037 Seal Bar Cylinder Assembly AAC Drawing Number 1391037 Rev 0 QTY PART # DESCRIPTION AACDNCB80250PPV CYLINDER, 80MM X 250MM AAFSGSM20x15 ROD END, FEM-20MM X 1.5MM AAFSNC80 REAR PIVOT AA1983201FU0311 FLOW CONTL 3/8UNIFIT X3/8...
  • Page 104 Parts 1391052 Right Seal Bar Assembly AAC Drawing Number 1391052 Rev 5...
  • Page 105 Parts...
  • Page 106 Parts 1391061 Idler Roller Assembly AAC Drawing Number 1391061 Rev 2 NO QTY PART # DESCRIPTION 1390247 WELDMENT, BELT-TENSI ONER 1390258 I DLER-ROLLER, REAR CONV. MMGRPA207-20 1.25" BEARI NG, GRI P-I T NNH1/2-13 NUT,HEX,1/2-13 SSHC45096 1/2-13X1-1/2 HEX CAP SSHC45256F 1/2-13X4 FULL THD HEX CAP WWFS1/2 WASHER,FLAT,SAE,1/2 WWL1/2...

  • Page 107: 13901279 Input Conveyor

    Parts 13901279 Input Conveyor AAC Drawing Number 13901279 Rev 1...
  • Page 108 Parts...

  • Page 109: 13061105 Valve Assembly

    Parts 13061105 Valve Assembly AAC Drawing Number 13061105 Rev 1...

  • Page 110: 1391054 Roll Holder Frame

    Parts 1391054 Roll Holder Frame AAC Drawing Number 1391054 Rev 3...
  • Page 111 Parts...

  • Page 112: 1391056 Lower Roll Feed

    Parts 1391056 Lower Roll Feed AAC Drawing Number 1391056 Rev 2 NO. QTY PART # DESCRIPTION NO. QTY PART # DESCRIPTION 1390405 SUPPORT ROLLER WELDT MMGRPA207-20 1.25" BEARING, GRIP-IT 1390804 BOTTOM ROLLER MTG BRKT FO NNE10-32 NUT,ELASTIC LOCK 1390810 GUIDE PLATE ASSY, LOWER R NNH5/8-11 NUT,HEX,5/8-11 1390811...

  • Page 113: 1391057 Roller Take-Up Assembly

    Parts 1391057 Roller Take-up Assembly AAC Drawing Number 1391057 Rev 0 QTY PART # DESCRIPTION 1390248 IDLER-ROLLER, INFEED CONV 1390282 WELDMENT, BELT-TENSIONER 1390681 GUARD, ROLLER 1390859 COVER, PILLOWBLOCK MMGRPA207-20 1.25" BEARING, GRIP-IT SSHC45096 1/2-13 X 1-1/2 HEX HEAD WWFS1/2 WASHER, FLAT, 1/2 WWL1/2 1/2 LW...

  • Page 114: 1391269 Outfeed Pressure Roller

    Parts 1391269 Outfeed Pressure Roller AAC Drawing Number 1391269 Rev 2 ITEM QTY. PART NUMBER DESCRIPTION ITEM QTY. PART NUMBER DESCRIPTION BEARING,PILLOW BLOCK 1390755 CYL. MTG. BRTK. MMVPLS-116 1.0B 1390766 PIVOT HANGER-TOP ROLLER O NNJ3/8-16 3/8-16 JAM NUT 1390856 SPACER - CYL. MTG. BRTK. SSHC01064 1/4-20 X 1 HHCS 1391185...

  • Page 115: 13901280 Input Conveyor Assembly # 4

    Parts 13901280 Input Conveyor Assembly # 4 AAC Drawing Number 13901280 Rev 0...
  • Page 116 Parts...
  • Page 117 Parts 1390484 Drive Shaft Assembly AAC Drawing Number 1390484 Rev 3 NO QTY. PART # DESCRIPTION 1386645 MODI FI ED SPROCKET 1390355 JACK SHAFT CROSS SEAL 1390997 KEY, 1/4 X 1.25L, W/STEP I I S016X112 ROLL PI N 1/8 DI A X 1 1/2 SS MMUCP205-16 BEARI NG,PI LLOW BLOCK,1"...
  • Page 118 Parts 1390504 Stop late Assembly AAC Drawing Number 1390504 Rev 1...
  • Page 119 Parts 1390507 Pusher Plate Assembly AAC Drawing Number 1390507 Rev 4 NO. QTY PART # DESCRIPTION NO. QTY PART # DESCRIPTION 1390194 BRACKET, SENSOR NNK10-32 KEP NUT, 10-32 1390305 GUIDE, RIGHT POSITION SSFC98128 #10-32 X 2 FLAT CAP 1390309 GUIDE, RIGHT, ASSEM SSHC01032 1/4-20 X 1/2 HHCS 1390350...
  • Page 120 Parts 1406519 Seal Bar Assembly, 120” AAC Drawing Number 1406519 Rev 1 NO QT PART # DESCRIPTION 1 1390333 CUT BLADE 120" 3 1390385 THREADED ROD, 7.5" 6 1390386 THREADED ROD, 6.25" 7 1391898 SHIM, .018, CROSS SEAL 2 1391899 SHIM, .018, CROSS SEAL 1 1406518 SEAL BAR 120"...
  • Page 121 Parts 1406995 Bladder Seal, 120” AAC Drawing number 1406995 Rev 10 ITEM QTY. PART NUMBER DESCRIPTION 1406938 QUICK PLUG 1/4, MODIFIED 1406942 REGULATOR ASSY, MODIFED 13901203 TROUGH, SEAL BAR 120" 14061357 BLADDER ASSY, 120" AAQMF-4 MANIFOLD, 3, 1/4-1/4-1/4 AAQPR-2-3 QUICK PLUG REDUCER AAQPR-3-4 QUICK REDUCER 3/8-1/4 AAQUY-2-2...
  • Page 122 Parts 1490345 Film Idler Roller Assembly AAC Drawing Number 1490345 Rev 0 ITEM QTY. PART NUMBER DESCRIPTION 1390446 TURN-AROUND ROD 1390464 TUBE, IDLER ROLLER 1490346 SPACER, PILLOW BLOCK BBF-1000-4 BEARING, BALL, 1 1/4 B, UNGRD CCCL16F COLLAR,1" CLAMP TYPE MMVPLS-116 BEARING,PILLOW BLOCK 1.0B SSHC25080 3/8-16X1-1/4 HHCS...
  • Page 123 Parts 13901281 Input Conveyor Assembly # 3 AAC Drawing Number 13901281 3...
  • Page 124 Parts...
  • Page 125 Parts...
  • Page 126 Parts 13901053 E-Stop / Start Button Assembly AAC Drawing Number 13901053 Rev 0 ITEM QTY. PART NUMBER DESCRIPTION 1391142 MTG BRKT REMOTE CONTROL EE3Q01 CNTK BLOCK, N.C. (RED) SPNG TERM EE3Q10 CNTK BLOCK, N.O. (GRN) SPNG TERM EEA3L LATCH,PUSH BUTTON EEPCB65GM8 ENCLOSURE,80X110X65 EEPF3...
  • Page 127 Parts 1390443 Sensor Assembly, Film Out AAC Drawing Number 1390443 Rev 0...
  • Page 128 Parts 13901055 Reset Button Assembly AAC Drawing Number 13901055 Rev 0 ITEM QTY. PART NUMBER DESCRIPTION 13901071 PLATE,MOUNTING,80X80 J-BOX EE3Q10 CNTK BLOCK, N.O. (GRN) SPNG TERM EEA3L LATCH,PUSH BUTTON EEPF6 PUSH BUTTON,22MM,BLUE,MO EEPTS25302M1 BOX, 80X80X60MM, ONE BUTTON 7/8, FFM3200GAH-SM STRAIN RELIEF, 1/2NPT, 3 HOLE, BLK SSSC90024 8-32 X 3/8 SOC CAP SC...
  • Page 129 Parts 13901091 Safety Interlock Switch Assembly AAC Drawing Number 13901091 Rev 2 ITEM QTY. PART NUMBER DESCRIPTION 1060008 PLATE,NUT,8-32X.50 1307374 PLATE, NUT, 8-32 X 22MM CTC X 10 GA 1318377 SAFETY SWITCH MOUNT 13901092 SAFETY SW MNT FOR EEIDIS190051 EE140103 KEY,SAFETY SW,IDIS,90 DEG EEIDIS190051 SWITCH, SAFETY, DOOR.
  • Page 130 Parts 13901207 Enclosure, S-Bus AAC Drawing Number 13901207 Rev 0...
  • Page 131 Parts...
  • Page 132 Parts 13901292 Electrical Control Cabinet AAC Drawing Number 13901292 Rev 0...
  • Page 133 Parts...
  • Page 134 Parts 13901293 Panel, Electrical Control Cabinet, 1390BA AAC Drawing Number 13901293 Rev 0...
  • Page 135 Parts...
  • Page 136 Parts 13901293 parts list...
  • Page 137 Parts 13901293 parts list continued...
  • Page 138 Parts 13901282 Input conveyor Assembly # 2 AAC Drawing Number 13901282 Rev 0...
  • Page 139 Parts...
  • Page 140 Parts 1390498 Blower / Manifold Assembly AAC Drawing Number 1390498 Rev 1 QTY PART # DESCRIPTION 1390350 PLUG,1/4" PIPE, MOD AAF1/4-BFF 90 DEG ECONO ELBOW, NPTF, 1/4" AAQMC-3-3S FITTING,STRT,3/8NPT,3/8 AAVM4A MANIFOLD, 3/8 X 1/4 MM4554K12 PLUG, 1/4" PIPE MM4638K513 PLUG,3/8",HEX SOCKET AAF112A-B NIPPLE,1/4 NPT...
  • Page 141 Parts 1390979 Motor Assembly AAC Drawing Number 1390979 Rev 0 I TEM QTY. PART NUMBER DESCRI PTI ON 51494 LUBRI CANT,MOBI L SHC634 FF3460 STRAI N RELI EF,LI Q TI GHT, 3/4NP FF8465 NUT,LOCK, 3/4NPT,NYLON,BLK MM3/4SH HUB, TAPERLOCK MM40SH28H SPROCKET, 1/2 P, 28T MM56438 HORI ZONTAL BASE,CI U MMF71520B5J SPEED REDUCER,WORM,...
  • Page 142 Parts 1391032 Cylinder Assembly, Infeed Side AAC Drawing Number 1391032 Rev 0 QTY PART # DESCRIPTION AA1983201FU0311 FLOW CONTL 3/8UNIFIT X3/8 AACDNCB63380PPV CYLINDER,AIR,ISO,63BX380S AAFSGSM16x15 BEARING,ROD END, FOR DNCB50 AAFSNC63 REAR PIVOT BRKT, 63MM BORE FESTO...
  • Page 143 Parts 1391035 Cross Seal Valve Assembly AAC Drawing Number 1391035 Rev 1 QTY PART # DESCRIPTION 1391086 MOUNT, VALVE,JUNCTION BOX AAE4V41015 VALVE, 1/2" PORTED, 24VDC AAFAN400N04 MUFFLER,1/2NPT,PLASTIC AAQME-2-2S FITTING,ELBOW,1/2NPT,1/2 AAQMT-2-2S TEE,1/2NPT-1/2 TUBE FF3234 STRAIN RELIEF,LIQ TIGHT FF8465 NUT,LOCK,3/4NPT,NYLON,BLK NNK10-32 KEP NUT, 10-32 SSSC98112 SCR, SOC CAP 10-32 X 1-3/4 WWFS10...
  • Page 144 Parts 1391062 Cylinder Assembly, Large Infeed Roll AAC Drawing Number 1391062 Rev 0 QTY PART # DESCRIPTION AA1983201FU0311 FLOW CONTL 3/8UNIFIT X3/8 AACDNCB63380PPV CYLINDER,AIR,ISO,63BX380S AAFASV510F3R QUICK EXHAUST,3/8R,3/8T AAFSGSM16x15 BEARING,ROD END, FOR DNCB50 AAFSNC63 REAR PIVOT BRKT, 63MM BORE FESTO...
  • Page 145 Parts 1391063 Cylinder Assembly, Large Infeed Roll AAC Drawing Number 1391063 Rev 1 QTY PART # DESCRIPTION AA1983201FU0311 FLOW CONTL 3/8UNIFIT X3/8 AACDNCB63380PPV CYLINDER,AIR,ISO,63BX380S AAFASV510F3R QUICK EXHAUST,3/8R,3/8T AAFSGSM16x15 BEARING,ROD END, FOR DNCB50 AAFSNC63 REAR PIVOT BRKT, 63MM BORE FESTO...
  • Page 146 Parts 1391071 Cross Seal Cylinder Assembly AAC Drawing Number 1391071 Rev 2 ITEM # QTY. PART # DESCRIPTION 1391072 CYLINDER MOUNT PLATE-END 1391073 CROSS SEAL CYL. MNT 1391075 SPACER,MOUNTING PLT,- DNC AACDNCB100600PP CYLINDER, AIR, ISO, 100BX600 METRIC ISO AAESME8MDS24 SENSOR FOR FESTO ISO CYL AAFNC100 FLANGE,MOUNTING PLT,- DNCB100610 AAFSGM20X15...
  • Page 147 Parts 13911013 Valve Bank Assembly AAC Drawing Number 13911013 Rev 0...
  • Page 148 Parts...
  • Page 149 Parts 13911014 Valve Stack Assembly AAAC Drawing Number 13911014 Rev...
  • Page 150 Parts...
  • Page 151 Parts 1391145 Cross Seal Cylinder Assembly AAC Drawing Number 1391145 Rev 2 ITEM # QTY. PART # DESCRIPTION 1391072 CYLINDER MOUNT PLATE-END 1391073 CROSS SEAL CYL. MNT 1391075 SPACER,MOUNTING PLT,- DNC AACDNCB100600PP CYLINDER, AIR, ISO, 100BX600 METRIC ISO AAFNC100 FLANGE,MOUNTING PLT,- DNCB100610 AAFSGM20X15 CLEVIS,ROD,M20 X 1.5 AAQME-2-2U...
  • Page 152 Parts 13901283 Input Conveyor # 1 AAC Drawing Number 13901283 Rev 0...
  • Page 153 Parts...
  • Page 154 Parts 1391077 Gate Pivot Cylinder Assembly AAC Drawing Number 1391077 Rev 1...
  • Page 155 Parts 1391081 Input Carriage Assembly AAC Drawing Number 1391081 Rev 0 QTY PART # DESCRIPTION 1391082 BRACKET, CLEVIS 1391083 WELDMENT, SLIDE ASSY MMP20 LIN.PILLOW-BLOCK,SEALIGN NNK5/16-18 KEP NUT, 5/16-18 SSHC10176 SCREW,HEX CAP SSSC98048 10-32 X 3/4 SOC CAP WWFS10 WASHER, FLAT, #10, SAE WWFS5/16 WASHER,FLAT,SAE,5/16 WWL10...

  • Page 156: 1390Ba-Pd Pneumatic Diagram

    Parts 1390BA-PD Pneumatic Diagram AAC Drawing Number 125951d Rev 0 125373D...

  • Page 157: 1390Ba-Wd1 Wiring Diagram, Power

    Parts 1390BA-WD1 Wiring Diagram, Power AAC Drawing Number 125932D Rev 0 125493B...

  • Page 158: 1390Ba-Wd2 Wiring Diagram, Sbus

    Parts 1390BA-WD2 Wiring Diagram, SBUS AAC drawing Number 125933D Rev 1 125494B...

  • Page 159: 1390Ba-Wd3 Wiring Diagram, Pause & E-Stop

    Parts 1390BA-WD3 Wiring Diagram, Pause & E-Stop AAC Drawing Number 125934D Rev 0...

  • Page 160: 1390Ba-Wd4 Wiring Diagram, Safety

    Parts 1390BA-WD4 Wiring Diagram, Safety AAC Drawing Number 125937d rev 0...

  • Page 161: Training

    Training 5. TRAINING Check Description Time Hrs. Safety Instructions Installation • Set up • Power On cycle Operation • Individual components • Serial Bus operator label • Operation Description • With / without dustcover • Maintenance Operator Label Service • Lock out tag out •...

  • Page 162: Atlanta Attachment Company (Aac) Statement Of Warranty

    (800) hours of operation or one hundred (100) days whichever comes first. Atlanta Attachment Company warrants all electrical components of the Serial Bus System to be free from defects in material or workmanship for a period of thirty-six (36) months.

  • Page 163: Productos Manufacturados

    Declaración de Garantia Productos Manufacturados Atlanta Attachment Company garantiza que los productos de fabricación son libres de defectos de material y de mano de obra durante un periodo de ochocientos (800) horas de operación o cien (100) días cual llegue primero. Atlanta Attachment Company garantiza que todos los componentes del Serial bus son libres de defectos de material y de mano de obra durante un periodo de treinta y seis (36) meses.
  • Page 164 Atlanta Attachment Company 362 Industrial Park Drive Lawrenceville, GA 30046 770-963-7369 www.atlatt.com Printed in the USA...

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