Related Manuals for Atlanta Attachment Company 1409A
Summary of Contents for Atlanta Attachment Company 1409A
- Page 1 1409A Model Rev 1 Created August 26, 2024(wr) Technical Manual & Parts Lists 362 Industrial Park Drive Lawrenceville, GA 30046 770-963-7369 • www.atlatt.com...
- Page 2 Technical Manual & Part List...
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Page 3: Atlanta Attachment Company, Inc
Company. In addition to any confidentiality and non-disclosure obligations that currently exist between you and Atlanta Attachment Company, your use of these materials serves as an acknowledgment of the confidential and proprietary nature of these materials and your duty not to make any unauthorized use or disclosure of these materials. -
Page 4: Table Of Contents
Technical Manual & Part List Table of Contents Contents ATLANTA ATTACHMENT COMPANY, INC..........................2 CONFIDENTIAL AND PROPRIETARY INFORMATION ........................ 2 IMPORTANT SAFETY INSTRUCTION ............................6 MANDATORY INFORMATION ..............................6 SCOPE OF THE INSTRUCTION MATERIAL ..........................6 INTENDED USE ..................................6 EXCLUSION OF MISUSE ................................ - Page 5 Technical Manual & Part List LOCAL REGULATIONS ................................13 CONNECTION, RECONNECTION ............................14 ELECTRICAL CONNECTION ..............................14 PNEUMATIC CONNECTION ..............................14 MAINTENANCE ..................................14 GENERAL SAFETY INSTRUCTIONS ............................14 MAINTENANCE, CARE, ADJUSTMENT ........................... 14 WASTE, DISASSEMBLY, DISPOSAL ............................14 REPAIR ....................................15 REPLACEMENT PARTS ................................
- Page 6 Technical Manual & Part List 1409805 CONTROLS ASM ................................. 50 1409382 Control Assembly ..............................52 1409580 GATE SAFETY CONTROL ............................. 53 1409574 REWIND GUARD DOOR.............................. 54 1409625 F , 36 125, (O ) ..........................55 PTIONAL 1409-PD PNEUMATIC DIAGRAM ............................57 1409-WD8 WIRING DIAGRAM ..............................
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Page 7: Important Safety Instruction
Mandatory Information All persons working on the Workstation 1409A, should read and understand all parts of the Safety Instructions. This applies, in particular, for persons who only work on the machine occasionally (e.g., for maintenance and repair). Persons who have difficulty reading must receive particularly thorough instruction. -
Page 8: Exclusion Of Misuse
Technical Manual & Part List Exclusion of Misuse Non-conforming uses include, for example, using the equipment for something other than it was designed for, as well as operation without duly installed safety equipment. The risk rests exclusively with the end user. Conforming use of the machine includes compliance with the technical data, information, and regulations in all parts of the complete Instruction Material, as well as compliance with the maintenance regulations. -
Page 9: Training
Technical Manual & Part List who have not only been duly appointed and authorized but are also fully familiar with the local regulations. Work on the machine should only be conducted by skilled personnel, under the management and supervision of a duly qualified engineer. This not only applies when the machine is used for production, but also for special work associated with its operation (start-up and maintenance), especially when it concerns work on the pneumatic or electrical systems, as well as on the software/serial bus system. -
Page 10: Damage
Technical Manual & Part List If safety equipment has to be dismantled for setting-up, maintenance or repair work, such safety equipment shall be replaced and checked immediately upon completing the maintenance or repair work. All protective mechanisms shall be fitted and fully operational whenever the machine is at a standstill or if it has been shut down for a longer period of time. -
Page 11: Tools
Technical Manual & Part List Tools Always count the number of tools in your possession before starting work on the machine. This will allow you to check that no tools have been left behind inside the machine. Never leave a tool in the machine while working. -
Page 12: Important Notices
Technical Manual & Part List Important Notices Reporting and Fighting Fires ead the instructions posted in the factory with regard to reporting fires and the emergency exits. Make sure you know exactly where the fire extinguishers and sprinkler systems are located and how they are operated. -
Page 13: Delivery Of The Machine/Packaging
Technical Manual & Part List Caution: The machine is still not completely de-energized even when the control switch is off. - Electricity - The machine is always isolated from the electrical power supply whenever the control switch has been switched off. However, this does not apply for the power supply in the control cabinet, nor for equipment that does not draw its power via the control switch. -
Page 14: Workplace Environment
Technical Manual & Part List Only use suitable transport vehicles, hoisting gear and load suspension devices that are in perfect working order and of adequate carrying capacity. Transport should only be entrusted to duly qualified personnel. Never allow the straps to rest against the machine enclosure and never push or pull sensitive parts of the machine. -
Page 15: Connection, Reconnection
Technical Manual & Part List Connection, Reconnection Energy feed and discharge lines must be routed so that they do not run through the operator's working area, are not compressed, crushed, or buckled, are not subjected to tensile stresses, and cannot rub against anything. -
Page 16: Repair
Technical Manual & Part List Ensure that fuels and operating lubricants, as well as replacement parts are disposed of in a safe and ecologically acceptable manner. Note the local regulations on pollution control. When scrapping (disassembling) the machine and its assemblies, ensure that these materials are disposed of safely. -
Page 17: Hydraulic And Pneumatic Systems
Technical Manual & Part List Hydraulic and Pneumatic Systems Work on hydraulic or pneumatic equipment shall only be conducted by persons with training, knowledge, and experience of hydraulic systems. Pressure lines shall be depressurized before starting any repair work. General Liability Liability for machine damage and personal injury is extinguished completely if any unauthorized conversions or modifications are undertaken. - Page 18 Technical Manual & Part List Adjustments / Controls Control Panel – This panel of buttons allows operator to activate machine, stop the machine in case of emergency, change direction of the motion of the belts, manual jog, open and close the door, and adjust speed of the belts.
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Page 19: Control Panel Functions
Technical Manual & Part List Pressure regulator – This controls the air pressure supplied to the air cylinder used to open and close the door. Control Panel Functions 1. Emergency Stop Button – Pressing this button will turn power off to the machine. This button will lock when pressed. -
Page 20: Foot Pedal Functions
Technical Manual & Part List 3. Forward/Reverse Switch – This switch controls the direction the belts turn. Forward is the normal operating direction. 4. Jog button – This button is a momentary manual jog. This differs from the foot pedal jog because it drives the belts at the slower “Run”... -
Page 21: Operating Procedure
Technical Manual & Part List Operating procedure 1. Open (raise) the rear door using the Door Open/Close switch. 2. Roll the bale of springs into the machine so it will unwrap from the top. If the bale is wrapped with plastic, spray lightly with silicone spray before loading into machine. 3. - Page 22 Technical Manual & Part List 7. Open the accumulator front guard door, pull the end of the wrap between the accumulator bars, the loose end should hang down a foot or two, close the guard door. 8. Jog the machine more until the first spring is exposed. 9.
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Page 23: Troubleshooting
Technical Manual & Part List 15. Repeat for next bale. Troubleshooting Machine does not run when foot pedal depressed 1. Verify power is on and pedal is connected. 2. Check e-stop is unlatched. 3. Check safety lamp indicating open doors or guards. 4. - Page 24 Technical Manual & Part List If belt is tight: 1. Go to the side which the belt is moving toward. 2. Loosen the lock nut on the belt tensioning screw. 3. Turn belt tensioning screw counterclockwise 1/2 of a turn to reduce belt tension. 4.
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Page 25: General Machine Maintenance
Technical Manual & Part List General Machine Maintenance Daily (8-10 hrs. of operation) Clean machine of any wrapping debris with an air blower. Use silicone lubricant on inside of gate and front skid plate as necessary if springs are wrapped with shrink wrap. -
Page 26: Assembly Drawings & Parts Lists
Technical Manual & Part List Assembly Drawings & Parts Lists The materials contained herein are confidential and proprietary information of Atlanta Attachment Company. In addition to any confidentiality and non-disclosure obligations that currently exist between you and Atlanta Attachment Company, your use of these materials serves as an acknowledgment of the confidential and proprietary nature of these materials and your duty not to make any unauthorized use or disclosure of these materials. -
Page 27: 11409A Unbaler, Round Bales
Technical Manual & Part List 11409A UNBALER, ROUND BALES ACC Drawing Number 9004713 Rev.2 Technical Manual & Part List Page... - Page 28 Technical Manual & Part List Technical Manual & Part List Page...
- Page 29 Technical Manual & Part List 11409A parts list Technical Manual & Part List Page...
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Page 30: 1278-6160H Dual Foot Pedal Assembly
Technical Manual & Part List 1278-6160H Dual Foot Pedal Assembly AAC Drawing Number 125962C Rev 2 Technical Manual & Part List Page... -
Page 31: 1409330 Frame W/Rewinder
Technical Manual & Part List 1409330 FRAME W/REWINDER ACC Drawing Number 1409330 Rev.4 Technical Manual & Part List Page... - Page 32 Technical Manual & Part List 1409330 parts list ITEM QTY. PART NUMBER DESCRIPTION 1409229 FRAME ASSY, W/ BACKSTOP 1409243 REWINDER 1409247 REWINDER ARM 1409259 KEYED SHAFT, COUPLING ARM 1409353 REWINDER COVER 1409354 FRAME, REWINDER GUARD 1409384 TORQUE LIMIT ASSY 1409472 REWINDER COVER, LEFT 1409542 KEY, 6MM SQ X 1.75L...
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Page 33: 1409229 Frame Assy. W/Backstop
Technical Manual & Part List 1409229 FRAME ASSY. W/BACKSTOP ACC Drawing Number 1409229 Rev.3 Technical Manual & Part List Page... - Page 34 Technical Manual & Part List 1409229 parts list NO QTY PART # DESCRIPTION 1409221 FRAME W/ BELTS 1409222 GEAR RACK, 10DP, 1" FACE 1409311 GATE, BACK SKI D 1409421 WELDMENT, SHAFT MOUNT 1409450 SKI D PLATE ASM 1409458 WELDMENT, SHAFT MOUNT, L AA198RA404U FLOW CONTROL,1/4PTX1/4 AACDNC50900PPV CYLI NDER, AI R,I SO,50X500...
- Page 35 Technical Manual & Part List 1409221 FRAME W/BELTS ACC Drawing Number 1409221 Rev.2 Technical Manual & Part List Page...
- Page 36 Technical Manual & Part List 1409221 parts list Technical Manual & Part List Page...
- Page 37 Technical Manual & Part List 1409197 LOWER CONVEYOR ASM ACC Drawing Number 1409197 Rev.9 Technical Manual & Part List Page...
- Page 38 Technical Manual & Part List 1409197 parts list NO QTY PART # DESCRIPTION 1 1409191 BELT, CONVEYOR, LOWER 1 1409192 FRAME, CONVEYOR, LOWER 1 1409233 MOUNT WLDMT, NON DRV SI DE 1 1409343 MOUNT SUPPORT WLDMNT 1 1409392 KEY, .25 SQ X 2.81 2 1409405 ROLLER, BELT, MI DDLE 1 1409466...
- Page 39 Technical Manual & Part List 1409206 UPPER CONVEYOR ASM ACC Drawing Number 1409206 Rev.8 Technical Manual & Part List Page...
- Page 40 Technical Manual & Part List 1409206 parts list ITEM PART NUMBER DESCRIPTION 1409191 BELT, CONVEYOR, LOWER 1409192 FRAME, CONVEYOR, LOWER 1409233 MOUNT WLDMT, NON DRV SIDE 1409239 MOUNT WLDMT, NON DR SIDE 1409319 SIDE MOUNT, DR SIDE UPR 1409321 SIDE MOUNT, DRV SIDE LWR 1409364 ADJUSTER TEE NUT BLOCK 1409370...
- Page 41 Technical Manual & Part List 1409520 Chain Assemblies AAC Drawing Number 1409520 Rev 1 ITEM QTY. PART NUMBER DESCRIPTION 156.5" PPP40 CHAIN, #40 RIVET PPP40CL LINK, CONNECTING, #40 PPP40OL OFFSET LINK, #40 Technical Manual & Part List Page...
- Page 42 Technical Manual & Part List 1409311 GATE, BACK SKID ACC Drawing Number 1409311 Rev.5 Technical Manual & Part List Page...
- Page 43 Technical Manual & Part List 1409450 SKID PLATE ASM ACC Drawing Number 1409450 Rev. 0 Technical Manual & Part List Page...
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Page 44: 1409247 Rewinder Arm
Technical Manual & Part List 1409247 REWINDER ARM ACC Drawing Number 1409247 Rev.1 Technical Manual & Part List Page... -
Page 45: 1409384 Torque Limit Assembly
Technical Manual & Part List 1409384 Torque Limit Assembly AAC Drawing Number 1409384 Rev 1 ITEM PART NUMBER DESCRIPTION 1409050 HUB,MODIFIED,1" B 1409439 SPROCKET, MOD. #40, 21T BB250AX_540 BUSHING,.54L,FOR TORQUE L Technical Manual & Part List Page... -
Page 46: 1409516 Stop Button Assembly
Technical Manual & Part List 1409516 Stop Button Assembly AAC Drawing Number 1409516 Rev 0 Technical Manual & Part List Page... -
Page 47: 1409585 Limit Switch Assembly
Technical Manual & Part List 1409585 Limit Switch Assembly AAC Drawing Number 1409585 Rev 0 Technical Manual & Part List Page... -
Page 48: 1409586 Gas Spring Assembly
Technical Manual & Part List 1409586 GAS SPRING ASSEMBLY AAC Drawing Number 1409586 Rev 1 NO QTY PART # DESCRIPTION 1409584 GAS SPRING BRACKET MM4138T574 GAS SPRING W/END FITTING NNK10-32 KEP NUT, 10-32 NNK5/16-18 NUT,KEP,5/16-18 SSBC98040 10-32 X 5/8 BUTTON CAP SC WWFS10 WASHER, FLAT, #10, SAE WWFS5/16... -
Page 49: 1409587 Gate Control Switch Assembly
Technical Manual & Part List 1409587 Gate Control Switch Assembly AAC Drawing Number 1409587 Rev 1 Technical Manual & Part List Page... -
Page 50: 1409604 Limit Switch Assembly, Left Gate
Technical Manual & Part List 1409604 Limit Switch Assembly, Left Gate AAC Drawing Number 1409604 Rev 0 Technical Manual & Part List Page... -
Page 51: 1409805 Controls Asm
Technical Manual & Part List 1409805 CONTROLS ASM Drawing Number 1409805 Rev.1 Technical Manual & Part List Page... - Page 52 Technical Manual & Part List 1409805 parts list Technical Manual & Part List Page...
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Page 53: 1409382 Control Assembly
Technical Manual & Part List 1409382 Control Assembly AAC Drawing Number 1409382 Rev 3 ITEM QTY. PART NUMBER DESCRIPTION 1409-LAB LABEL, 1409 1409381 CONTROLS PLATE EE3X01 BLOCK,P.B. CONTACT, N.C. (RED) EE3X10 BLOCK,P.B. CONTACT, N.O. (GRN) EE15Y PLATE, LEGEND, YELLOW EE194EE631753 63AMP DISCON EE194EE63PE GROUND TERMINAL EE194LHE6N175 DISCONNECT HANDLE,RED/YEL... -
Page 54: 1409580 Gate Safety Control
Technical Manual & Part List 1409580 GATE SAFETY CONTROL AAC Drawing Number 1409580 Rev 1 NO QTY PART # DESCRIPTION 1409585 LIMIT SW ASSY 1409587 GATE CONTROL SWITCH ASSY 1409-WD4 WIRING, DBL SOL, & REMOTE 1409-WD5 WIRING, REMOTE DOOR SW Technical Manual &... -
Page 55: 1409574 Rewind Guard Door
Technical Manual & Part List 1409574 REWIND GUARD DOOR AAC Drawing Number 1409574 Rev 3 NO QTY PART # DESCRIPTION NO QTY PART # DESCRIPTION 3 1409130 12" HI NGE 18 NNK10-32 KEP NUT, 10-32 1 1409362 DOOR STI FFENER 4 SSBC98032 10-32 X 1/2 BUTTON CAP SC 1 1409411... -
Page 56: 1409625 Four Roll Cart, 36X125, (Optional)
Technical Manual & Part List 1409625 Four Roll Cart, 36x125, (Optional) AAC Drawing Number 1409625 Rev.1 Technical Manual & Part List Page... - Page 57 Technical Manual & Part List 1409625 parts list PART # DESCRIPTION 1409506 ROLL LOCKER 1409624 FRAME ASSEMBLY, FOUR ROLL CART 1409646 LATCH ASSEMBLY FOR MATERIAL CART 1409654 TUG PIN MOUNT 1409692 CLAMP CABLE 1409694 HANDLE, LOCK, WELDMENT 1409696 ANCHOR BLOCK SLOT, CABLE BBTT710-01 WASHER, THRUST, BRNZ.
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Page 58: 1409-Pd Pneumatic Diagram
Technical Manual & Part List 1409-PD PNEUMATIC DIAGRAM Technical Manual & Part List Page... -
Page 59: 1409-Wd8 Wiring Diagram
Technical Manual & Part List 1409-WD8 Wiring Diagram Technical Manual & Part List Page... - Page 60 (800) hours of operation or one hundred (100) days whichever comes first. Atlanta Attachment Company warrants all electrical components of the Serial Bus System to be free from defects in material or workmanship for a period of thirty-six (36) months.
- Page 61 Declaración de Garantía Productos Manufacturados Atlanta Attachment Company garantiza que los productos de fabricación son libres de defectos de material y de mano de obra durante un periodo de ochocientos (800) horas de operación o cien (100) días cual llegue primero.
- Page 62 Technical Manual & Part List Atlanta Attachment Company 362 Industrial Park Drive Lawrenceville, GA 30046 770-963-7369 www.atlatt.com Printed in the USA Technical Manual & Part List Page...
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