Related Manuals for Atlanta Attachment Company 12786N
Summary of Contents for Atlanta Attachment Company 12786N
- Page 1 12786N Model Rev 0 Technical Manual & Parts Lists 362 Industrial Park Drive Lawrenceville, GA 30046 770-963-7369 • www.atlatt.com...
- Page 2 Technical Manual & Part List...
-
Page 3: Atlanta Attachment Company, Inc
Attachment Company. In addition to any confidentiality and non-disclosure obligations that currently exist between you and Atlanta Attachment Company, your use of these materials serves as an acknowledgment of the confidential and proprietary nature of these materials and your duty not to make any unauthorized use or disclosure of these materials. -
Page 4: Table Of Contents
Technical Manual & Part List Table of Contents ATLANTA ATTACHMENT COMPANY, INC......................2 CONFIDENTIAL AND PROPRIETARY INFORMATION ....................2 IMPORTANT SAFETY INSTRUCTION ........................6 MANDATORY INFORMATION ..........................6 SCOPE OF THE INSTRUCTION MATERIAL ........................ 6 INTENDED USE ............................... 6 EXCLUSION OF MISUSE ............................ - Page 5 Technical Manual & Part List TRANSPORTING THE MACHINE ..........................13 WORKPLACE ENVIRONMENT ..........................14 LOCAL REGULATIONS ............................14 CONNECTION, RECONNECTION ..........................14 ELECTRICAL CONNECTION ............................ 15 PNEUMATIC CONNECTION ........................... 15 MAINTENANCE ..............................15 GENERAL SAFETY INSTRUCTIONS ......................... 15 MAINTENANCE, CARE, ADJUSTMENT ........................15 WASTE, DISASSEMBLY, DISPOSAL ........................
- Page 6 Technical Manual & Part List ..............................22 LECTRONIC PULLER ..............................22 EFT ROLLER ASSEMBLY ................................22 AM DETECTOR ............................. 23 TACKER ON ETTING ........................... 23 XPANSION OLLER ISABLE ........................23 OLLER SSEMBLY NNER RACKET ................................23 IECE COUNTER ................................. 23 AND GUIDE TEST ........................
-
Page 7: Important Safety Instruction
Technical Manual & Part List Important Safety Instruction This part of the Instruction Material is provided for the safe use of your equipment. It contains important information to help work safely with your machine and describes the dangers inherent in machinery. Some of these dangers are obvious, while others are less evident. -
Page 8: Exclusion Of Misuse
Technical Manual & Part List Exclusion of Misuse Non-conforming uses include, for example, using the equipment for something other than it was designed for, as well as operation without duly installed safety equipment. The risk rests exclusively with the end user. -
Page 9: Choice And Qualification Of Personnel
Technical Manual & Part List The personnel's awareness of the dangers and compliance with the safety regulations should be checked at irregular intervals. Choice and Qualification of Personnel Ensure that work on the machine is only carried out by reliable persons who have been appropriately trained for such work - either within the company, by our field staff or at our office - and who have not only been duly appointed and authorized, but are also fully familiar with the local regulations. -
Page 10: Safety Equipment On The Machines
Technical Manual & Part List LWAYS BE CONSCIOUS OF THESE DANGERS Safety Equipment on the Machines All machines are delivered with safety equipment, which shall not be removed or bypassed during operation. The correct functioning of safety equipment on machines and systems should be checked every day and before every new shift starts, after maintenance and repair work, when starting up for the first time and when restarting (e.g. -
Page 11: Signs On The Machine
Technical Manual & Part List Signs on the Machine Safety and danger signs on the machine should be observed and checked at regular intervals to ensure that they are complete and undamaged. They should be clearly visible and legible at all times. -
Page 12: Emergency Stop
Technical Manual & Part List Emergency STOP The emergency STOP buttons bring all machine movements to a standstill. Make sure you know exactly where they are located and how they work. Try them out. Always ensure easy access to the nearest emergency STOP button while working on the machine. First Aid 1. -
Page 13: Electrical Power Supply
Technical Manual & Part List A qualified person should be consulted to repair the damage after a fire. Electrical Power Supply Before undertaking any maintenance or repair work on the machine, switch off the electrical power to the machine at the main source and secure it with a padlock so that it cannot be switched on again without authorization. -
Page 14: Delivery Of The Machine/Packaging
Technical Manual & Part List Delivery of the Machine/Packaging Note any markings on the packaging, such as weights, lifting points and special information. Avoid temperature fluctuations. Condensation may damage the machine. Transport Damage The packaging and machine must immediately be examined for signs of damage in transit. Such damage must be reported to the shipper/transporter within the applicable time limits. -
Page 15: Workplace Environment
Technical Manual & Part List Workplace Environment Our machines are designed for use in enclosed rooms: Permissible ambient temperature approx. 5 - 40 °C (40 - 104 °F). Malfunctions of the control systems and uncontrolled machine movements may occur at temperatures outside this range. Protect against climatic influences, such as electrostatic charges, lightning strikes, hail, storm damage, high humidity, salinity of the air in coastal regions. -
Page 16: Electrical Connection
Technical Manual & Part List Electrical Connection The machine shall only be connected to the factory power supply by a qualified electrician who is familiar with the local regulations. Before switching on the master switch, check that all fasteners are secure. Pneumatic Connection Only use dry filtered compressed air. -
Page 17: Repair
Technical Manual & Part List Ensure that fuels and operating lubricants, as well as replacement parts are disposed of in a safe and ecologically acceptable manner. Note the local regulations on pollution control. When scrapping (disassembling) the machine and its assemblies, ensure that these materials are disposed of safely. -
Page 18: Ventilation/Hazardous Gases
Technical Manual & Part List The working area should be cordoned off and marked by a warning sign. Only use electrically insulated tools. Ventilation/Hazardous Gases It is the end users responsibility to ensure adequate ventilation is provided to exhaust any and all noxious or hazardous gases that may be present in the working environment. -
Page 19: Set-Up
Technical Manual & Part List Set-Up 1. Installing V-belt: After removing machine from shipping crate assemble v-belt to efka motor and sewing head. Reattach efka motor guard. 2. Installing Thread Stand: Assemble thread stand. 3. Installing Touch Screen Assembly: Mount the touchscreen using screws provided. Plug in cables. 4. -
Page 20: Main Screen
Technical Manual & Part List MAIN SCREEN At power-up the machine displays this screen. The machine has two modes of operation: Automatic and Manual. The white background on the buttons indicates the ON condition. Black background indicates the OFF condition. Pressing the Settings button changes the screen to the Advanced Settings page 1. - Page 21 Technical Manual & Part List Pressing LANGUAGE switches to a screen for changing the displayed language. Press the time display button to adjust the machine clock. Press the STATS button to show the machine daily piece count and access the machine monitor information. Pressing Advanced Setup button to access other machine functions.
-
Page 22: Foot Pedals
Technical Manual & Part List FOOT PEDALS: There are three foot pedals located in front of the console. The right pedal labeled SEW is used to run the sewing head for service and maintenance. Pressing this pedal also changes the machine to MANUAL mode. Wipe the wipe switch to reset the presser foot up. The center pedal labeled FOOT LIFT is used to lift the presser foot for service and maintenance. -
Page 23: Band Detector Eye
Technical Manual & Part List position during sewing. Turning the adjustment knob counter-clockwise moves the eyes in toward the sewing head and causes more body material to be trimmed during sewing. Turning this knob clockwise causes less material to be trimmed. The reflector tongue extends out over the band after the band is loaded and retracts out of the way as the sewn edge passes the seam switch. -
Page 24: Stacker On/Off Setting
Technical Manual & Part List Stacker on/off Setting The stacker can be disabled with Advanced setting #14 set to 0. Left Expansion Roller Disable The second expansion motion (body expansion) of the left roller can be turned off with a pneumatic switch located to the right of the left roller stop lock switch. -
Page 25: Other Advanced Settings
Technical Manual & Part List Other Advanced Settings Advanced Setting #1 sets the number of stitches sewn from the start of sewing until the body tension sensor comes back on to readjust the tension on the body. If the setting is zero the tension sensor is on for the entire sew cycle. -
Page 26: Operating Instructions
Technical Manual & Part List Operating Instructions Automatic Cycle with Seamless Bands" (no seams mode) Loading First Garment: 1. On the main screen press Manual. 2. Set Band Seam Mode to 0 (no seams). 3. Load the band onto the rollers and under the guide tongue, The Body reflector, and seam switch all move to their sewing position as soon as the band detector eye is covered. -
Page 27: To Finish The Bundle
Technical Manual & Part List To Finish The Bundle: With the machine in "Automatic" mode, load the next band (the band will jog to set the edge guiding), load the body, and wipe the "Wipe" switch. The rollers will expand and the sewing will start automatically. -
Page 28: Routine Maintenance
Technical Manual & Part List Routine Maintenance Daily Maintenance: a. Use blower gun to clean sewing head, edge guide wheels, and table top. b. Dump waste can and clean filter screen. c. Wipe off electric eye with soft cloth. d. Drain water traps on air regulators. Weekly Maintenance: a. -
Page 29: Troubleshooting
Technical Manual & Part List Troubleshooting 1. Raw edging in body fabric (no seams mode) a. Puller jog time too short (Setting #4) b. Shirt not loaded sufficiently on rollers. 2. Shirts not uncurling a. Puller jog time too short (Setting #4) b. - Page 30 Technical Manual & Part List 16. Body fabric climbs over itself on rollers a. Rollers setting too loose b. Adjust the angle of the right rollers to the sewing machine using the knob located at the right front bottom edge of the right roller assembly. 17.
-
Page 31: Guide Assembly Set Up
Technical Manual & Part List Guide Assembly Set Up 1. Loosen the screws (A) and center the band rest plate slot (B) on the ejector stud (C) then tighten the screws (A), (top view). 2. Loosen the bolts (E) then adjust the gap between the double idler wheel plate (F) and the band rest plate (G) to 5/16"... -
Page 32: Top View A
Technical Manual & Part List TOP VIEW A 6. Set the clearance of both the top guide wheel (K) and the lower guide wheel (L) to 1/16" from touching the double idler wheel plate (F) by adjusting the torque knobs (0), (c.w. for less, c.c.w. for more), (side view). - Page 33 Technical Manual & Part List 11. Position the body guide eye (Y) to place its light beam between the top guide wheel arm (Z) and the drive belt (AA), (top view). 12. Place a 2" x 1/2" strip of reflective tape (BB) 2" from the back edge of the band rest plate (G), (top view).
-
Page 34: Left Roller Set-Up
Technical Manual & Part List 16. Loosen the screws (LL) and move the seam detector assembly (GG) up or down to get 1/4" distance between the tongue (KK) and the band rest plate (G), then tighten the screws (LL), (side view). -
Page 35: Right Roller Set-Up
Technical Manual & Part List 4. With the left roller in the same position loosen these 2 bolts (4a) and slide the left roller plate {4b) to the right until a 1/16" gap is achieved between the two rollers (4c), before tightening these bolts (4a) adjust the height of the left roller (4d) to match the drive roller (4e) while keeping the cylinder (4f) in a contracted position. -
Page 36: Body And Band Eye Position Instructions
Technical Manual & Part List 4. Align the two parts of this Split Roller while in the spring is in compressed position. 5. Set the Wipe switch (5) vertically in the center of the slots, then horizontally in the center of the slots. -
Page 37: Electric Eye Instructions
Technical Manual & Part List Electric Eye Instructions Installation and Adjustment of 23140A Electric Eye Sensor for Stitch Counting and Nedle Positioning Sensor Mount the sensor so that it is at least 3" from the hand wheel. The sensor does not have to be perpendicular to the reflective tape. -
Page 38: Assembly Drawings & Parts Lists
Company. In addition to any confidentiality and non-disclosure obligations that currently exist between you and Atlanta Attachment Company, your use of these materials serves as an acknowledgment of the confidential and proprietary nature of these materials and your duty not to make any unauthorized use or disclosure of these materials. - Page 62 Atlanta Attachment Company 362 Industrial Park Drive Lawrenceville, GA 30046 770-963-7369 Printed in the USA www.atlatt.com...
Need help?
Do you have a question about the 12786N and is the answer not in the manual?
Questions and answers