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Atlanta Attachment Company 1335B Technical Manual

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Technical Manual / Parts Lists
1335B
Model
Revision 1.5 Updated August 8, 2023(wr)
Atlanta Attachment Company
362 Industrial Park Drive
Lawrenceville, GA 30046
770-963-7369 • www.atlatt.com

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  • Page 1 1335B Model Revision 1.5 Updated August 8, 2023(wr) Technical Manual / Parts Lists Atlanta Attachment Company 362 Industrial Park Drive Lawrenceville, GA 30046 770-963-7369 • www.atlatt.com...
  • Page 3 Attachment Company. In addition to any confidentiality and non-disclosure obligations that currently exist between you and Atlanta Attachment Company, your use of these materials serves as an acknowledgment of the confidential and proprietary nature of these materials and your duty not to make any unauthorized use or disclosure of these materials.

  • Page 4: Table Of Contents

    Technical Manual & Parts Lists Contents Important Safety Instruction ........................0 Liability ..............................1 Safety Equipment on the Machines ......................2 Protective Eyewear ............................. 3 Important Notices............................4 Maintenance ..............................6 Repair ................................7 A Word to the End-User ..........................8 Safety Precautions ............................
  • Page 5 Technical Manual & Parts Lists Sewing Head and Motor ........................... 27 Ruffler Drive Assembly ..........................27 Edge Guide Assembly..........................27 Rotator Assembly............................27 Puller Assembly ............................28 Rear Conveyor Assembly ......................... 28 1334 Auto Flanging Unit .......................... 29 Sequence of Operation ..........................29 11335BS88CP Recommended Spare Parts List ..................
  • Page 6 Technical Manual & Parts Lists 1335BP-WD2 WIRING DIAGRAM POWER ..................98 1335B-PD1 PNEUMATIC DIAGRAM ....................99...

  • Page 7: Important Safety Instruction

    Technical Manual & Parts Lists Important Safety Instruction This part of the Instruction Material is provided for the safe use of your equipment. It contains important information to help work safely with the unit and describes the dangers inherent in machinery. Some of these dangers are obvious, while others are less evident.

  • Page 8: Liability

    Technical Manual & Parts Lists Liability The machine should only be operated when in perfect working order, with due regard for safety and the potential dangers, as well as in accordance with the Instruction Material. Faults and malfunctions capable of impairing safety should be remedied immediately. We cannot accept any liability for personal injury or property damage due to operator errors or non-compliance with the safety instructions contained in this booklet.

  • Page 9: Safety Equipment On The Machines

    Technical Manual & Parts Lists A Word to the Operator The greatest danger inherent in our machines is that of fingers, hands, or loose clothing being drawn into a device by life, coasting or rotating tools or assemblies, or of being cut by sharp instruments or burned by hot elements.

  • Page 10: Protective Eyewear

    Technical Manual & Parts Lists Protective Eyewear Protective eyewear that has been tested by the local authorities should be worn whenever there is a possibility of loose or flying objects or particles, such as when cleaning the machine with compressed air. Tools Always count the number of tools in your possession before starting work on the machine.

  • Page 11: Important Notices

    Technical Manual & Parts Lists Important Notices Reporting and Fighting Fires Read the instructions posted in the factory with regard to reporting fires and emergency exits. Make sure you know exactly where the fire extinguishers and sprinkler systems are located and how they are operated.
  • Page 12 Technical Manual & Parts Lists - Kinetic energy - Note that some motors or spindles, for example, may continue to run or coast run on after being switched off. - Potential energy - Individual assemblies may need to be secured if necessary for repair work. Delivery of the Machine/Packaging Note any markings on the packaging, such as weights, lifting points, and special information.

  • Page 13: Maintenance

    Technical Manual & Parts Lists Protect against influences from the surroundings: no structure-borne vibrations, no grinding dust, or chemical vapors. Protect against unauthorized access. Ensure that the machine and accessories are set up in a stable position. Ensure easy access for operation and maintenance (Instruction Manual and layout diagram); also verify that the floor is strong enough to carry the weight of the machine.

  • Page 14: Repair

    Technical Manual & Parts Lists Repair Replacement Parts We cannot accept any liability whatsoever for damage due to the use of parts made by other manufacturers or due to unqualified repair or modification of the machine. Repair, Electrical The power supply must be switched off (master switch off) and secured so that it cannot be switched on again inadvertently before starting any work on live parts.

  • Page 15: A Word To The End-User

    Technical Manual & Parts Lists A Word to the End-User The end-user has the sole responsibility to enforce the use of safety procedures and guards on the machine. Any other safety devices or procedures due to local regulations should be retrofitted in accordance with these regulations and/or the EC Directive on the safety of machines.

  • Page 16: General Machine Data

    Technical Manual & Parts Lists Installation General Machine Data Electrical 220 VAC, 10 A, 50/60 Hz 3 Phase Pneumatic 70 - 80 PSI, 7 SCFM avg. Ruffler Sewing Head Singer 300UX6 Thread type D-69B 2 ply bonded nylon or similar Sewing Speed 3500 RPM Needle...

  • Page 17: Operation

    Technical Manual & Parts Lists Operation Control Panel The Control Panel allows the operator to start and stop the automatic function of the machine and shut off power to the machine in the event of an emergency. Caution: Unlocking the button with the Power "ON engaged will turn on the power to the machine.

  • Page 18: Loading And Adjusting The Folders

    Technical Manual & Parts Lists Load the roll of gusset material onto the roll holder between the two discs so that when the material is fed toward the flanging head, the good side of the fabric is up. Be sure the drag tension tape is draped over the top of the roll, and the discs are loose against the roll core.

  • Page 19: Finishing The Panel

    Technical Manual & Parts Lists head. The operator must step aside to allow the trap door to move. Keep hands, etc., clear of the trap door while it is moving. The machine will sew all four sides of the panel, ruffling the corners, and stop for cutting.

  • Page 20: Sizing The Panel

    Technical Manual & Parts Lists There is a scale located on the side of the right side of the ruffler assembly. The pointer will move as the knob is turned; the smaller the number, the smaller the ruffle, the larger the number, the larger the ruffle. Sizing the Panel Panel size: W –...

  • Page 21: Service

    Technical Manual & Parts Lists Service General Machine Adjustments Air Pressure Set all air supply pressure regulators: Main 80 PSI Sewing Blowers 40 PSI Turning Blowers 40 PSI Turning Clamps 10 PSI Edge Guide 30 PSI Set the Low Air Pressure switch to trip at 60 PSI. Soffie Jets Set the Soffie jets in the air table so that they blow in the directions noted on the 1335A- PD2 Pneumatic Diagram.

  • Page 22: Electrical

    Technical Manual & Parts Lists Electrical NOTE: All maintenance should be performed by a qualified service technician. ATTENTION. Make sure that the machine is unplugged before proceeding and that all lockout/tag-out procedures have been correctly followed (See to Lockout tag out procedure) Ground This unit needs to be connected to the ground (earth) for several reasons.

  • Page 23: Stepper Control Box

    Technical Manual & Parts Lists Stepper Control Box Set the stepper control boxes thumbwheels and jog speeds initial settings: Refer to the 1335-905 Stepper Box Adjustments and set the direction and motor current jumpers for each box. Set the top left box (Puller) to "260" on the thumbwheels. AP-28-800C3 set to 230 Set the top right (Conveyor) to "275"...

  • Page 24: Stepper Control Box Ap-28-800Y1

    Technical Manual & Parts Lists Stepper Control Box AP-28-800Y1 The Ruffler box is located under the table and has three Thumbwheels "A" on the front, which are set to synchronize the ruffler to the sewing head. The number is proportional to the stitch LENGTH and is not affected by sewing speed.

  • Page 25: Control Screens

    Technical Manual & Parts Lists Control Screens Main Ready Screen Security Language...
  • Page 26 Technical Manual & Parts Lists Message Mechanic or Supervisor E-mail Mechanic or Supervisor. etc Alarm Screen...
  • Page 27 Technical Manual & Parts Lists Efficiency of Shift Operations Shift Settings...
  • Page 28 Technical Manual & Parts Lists Product History Revision History...
  • Page 29 Technical Manual & Parts Lists Utilites Manual Ruffle Cycle Screen...
  • Page 30 Technical Manual & Parts Lists Manual 1 Screen Manual 2 Screen...
  • Page 31 Technical Manual & Parts Lists Manual 3 Screen Manual 4 Screen...
  • Page 32 Technical Manual & Parts Lists Styles 1 Screen Styles 2 Screen...
  • Page 33 Technical Manual & Parts Lists Styles 3 Screen Settings 1...

  • Page 34: Sewing Head And Motor

    Technical Manual & Parts Lists Sewing Head and Motor Program the PANASONIC Sewing motor parameters as follows: (Refer to the programming instructions on page 31) XXXX Set the correct rotation direction. Set the needle up switch to stop the head needle up. Set the sewing stitch length to 6 SPI.

  • Page 35: Puller Assembly

    Technical Manual & Parts Lists CAUTION: When rotating the arm by hand, be sure to unplug the stepper motor to prevent damage to the motor drive unit. Set the panel clamps to just barely touch the tabletops when they are in their down position.

  • Page 36: 1334 Auto Flanging Unit

    Technical Manual & Parts Lists 1334 Auto Flanging Unit The 1334 Auto Flanging Unit is an optional piece of equipment that attaches to the 1335 unit. The Auto flanger sews the flange and gusset materials together before it is sewn to the pillowtop panel by the 1335 unit. Sequence of Operation Press the Start (either SINGLE or MULTIPLE) buttons on the touch screen.

  • Page 37: Maintenance

    Technical Manual & Parts Lists Maintenance Daily Clean machine at the end of every shift Clean lint etc. from the Looper area on the sewing head Remove any threads wrapped around moving parts of the puller, conveyor, and accumulator rollers. Wipe all photo-eye lenses with a clean, non-abrasive, dry cloth.
  • Page 38 Technical Manual & Parts Lists...

  • Page 39: Programming Sequence For Efka Motor

    Technical Manual & Parts Lists Programming Sequence for EFKA Motor ****1335BS88CP Parameter settings **** Use Programming code "5913" to change the following set of parameters PARAMETER RANGE VALUE DESCRIPTION Mode of operation. MUST SET THIS PARAMETER FIRST!!! Treadle config for EB301 70-0390 Minimum Speed (positioning speed) 0-999...

  • Page 40: Assembly Drawings & Parts Lists

    Company. In addition to any confidentiality and non-disclosure obligations that currently exist between you and Atlanta Attachment Company, your use of these materials serves as an acknowledgment of the confidential and proprietary nature of these materials and your duty not to make any unauthorized use or...

  • Page 41: 11335Bs88Cp Auto Pillowtop Ruffler Plc

    Technical Manual & Parts Lists 11335BS88CP Auto Pillowtop Ruffler PLC AAC Drawing Number 9009048 Rev1...

  • Page 42: 1335000 Air Table Assy, Auto

    Technical Manual & Parts Lists 1335000 AIR TABLE ASSY, AUTO AAC Drawing Number 1335000 Rev 4...
  • Page 43 Technical Manual & Parts Lists 1335000 parts list...

  • Page 44: 1335-0190 Blower Assembly

    Technical Manual & Parts Lists 1335-0190 BLOWER ASSEMBLY AAC Drawing Number 297096C Rev 15...
  • Page 45 Technical Manual & Parts Lists...

  • Page 46: 1335030 Air Table Assembly

    Technical Manual & Parts Lists 1335030 AIR TABLE ASSEMBLY AAC Drawing Number 1335030 Rev 4...

  • Page 47: 1335040 Air Table Assembly, Right

    Technical Manual & Parts Lists 1335040 AIR TABLE ASSEMBLY, RIGHT AAC Drawing Number 1335040 Rev 4...

  • Page 48: 1335050 Leg Assembly

    Technical Manual & Parts Lists 1335050 LEG ASSEMBLY AAC Drawing Number 1335050 Rev 2...

  • Page 49: 1335130 Trap Door Assembly

    Technical Manual & Parts Lists 1335130 TRAP DOOR ASSEMBLY AAC Drawing Number 1335130 Rev 2...

  • Page 50: 11334By28P Auto Flanging Module

    Technical Manual & Parts Lists 11334BY28P Auto Flanging Module AAC Drawing Number 9009030 Rev 1...

  • Page 51: 1334-1000A Sewing Head Assembly

    Technical Manual & Parts Lists 1334-1000A Sewing Head Assembly AAC Drawing Number 192557C Rev 3...
  • Page 52 Technical Manual & Parts Lists 1334-1100F FOLDER MOUNT ASSY AAC Drawing Number 90081038 Rev 0...

  • Page 53: 1334-1200 Material Guide Assembly

    Technical Manual & Parts Lists 1334-1200 MATERIAL GUIDE ASSEMBLY AAC Drawing Number 192930C Rev 1...

  • Page 54: 1334-2000 Frame Assembly

    Technical Manual & Parts Lists 1334-2000 FRAME ASSEMBLY AAC Drawing Number 192536C Rev10...
  • Page 55 Technical Manual & Parts Lists 1334-2000 parts list...
  • Page 56 Technical Manual & Parts Lists 4059067 MOTOR LEVER ASSEMBLY AAC Drawing Number 4059067 Rev 0...
  • Page 57 Technical Manual & Parts Lists 132556-011 DUAL FOOT PEDAL ASSEMBLY AAC Drawing Number 125506b Rev 3...

  • Page 58: 13351100 Main Console Assy, Plc

    Technical Manual & Parts Lists 13351100 MAIN CONSOLE ASSY, PLC AAC Drawing Number 13351100 Rev 0...
  • Page 59 Technical Manual & Parts Lists 13351100 parts list...

  • Page 60: 1335060 Pneumatic Panel Assembly

    Technical Manual & Parts Lists 1335060 PNEUMATIC PANEL ASSEMBLY AAC Drawing Number 192837C Rev 0...
  • Page 61 Technical Manual & Parts Lists 1335060 parts list...

  • Page 62: 13351030 Rear Conveyor Assembly

    Technical Manual & Parts Lists 13351030 REAR CONVEYOR ASSEMBLY AAC Drawing Number 13351030 Rev 0...
  • Page 63 Technical Manual & Parts Lists 1331030 parts list...
  • Page 64 Technical Manual & Parts Lists 13351029 CONVEYOR SUB-ASSEMBLY AAC Drawing Number 13351029 Rev 1...
  • Page 65 Technical Manual & Parts Lists...

  • Page 66: 13351045 Rotate & Clamp Arm Assembly

    Technical Manual & Parts Lists 13351045 ROTATE & CLAMP ARM ASSEMBLY AAC Drawing Number 13351045 Rev 0...
  • Page 67 Technical Manual & Parts Lists...
  • Page 68 Technical Manual & Parts Lists 13351044 FRONT CLAMP ASSY AAC Drawing Number 13351044 Rev 1...
  • Page 69 Technical Manual & Parts Lists...
  • Page 70 Technical Manual & Parts Lists 13351052 REAR ROTATE CLAMP ASSY AAC Drawing Number 13351052 Rev 0...

  • Page 71: 13351109 Electrical Panel Assy 1335Bs

    Technical Manual & Parts Lists 13351109 ELECTRICAL PANEL ASSY 1335BS AAC Drawing Number 13351109 Rev 3...
  • Page 72 Technical Manual & Parts Lists 13351109 parts list...

  • Page 73: 13351110 Stand, Head, & Motor, 300Ux5

    Technical Manual & Parts Lists 13351110 STAND, HEAD, & MOTOR, 300UX5 AAC Drawing Number 13351110 Rev 2...
  • Page 74 DESCRI PTI ON 780-102C ROD, BENT,12 X 12 X 90DEG 13351107 CABLE PACKAGE, 13351111 1278-6602 TOUCH SWI TCH ASSY 13351108 THREAD STAND ASSY, 1335B, 1278-6689B BRACKET, EYE MOUNT ROD CROSS BLOCK 1278-6718A BRKT,OPTO TOUCH SWI TCH FFSM312LVQ EYE,ELECTRI C,10-30VDC 1309-LAB5...
  • Page 75 Technical Manual & Parts Lists 1335-139 CLAMP AND SWITCH ASSEMBLY AAC Drawing Number 192468C Rev 0...
  • Page 76 Technical Manual & Parts Lists 1335A-10B SEWING HEAD ASSY,300UX5 AAC Drawing Number 9001052 Rev 5...
  • Page 77 Technical Manual & Parts Lists 1335A-10B parts list...
  • Page 78 Technical Manual & Parts Lists 1335140 PULLER ASSEMBLY AAC Drawing Number 9000449 Rev 2...
  • Page 79 Technical Manual & Parts Lists 1335A-10B parts list...
  • Page 80 Technical Manual & Parts Lists 1335-120 PULLER DRIVE ASSEMBLY AAC Drawing Number 192446C Rev 4...
  • Page 81 Technical Manual & Parts Lists 132556-500C EDGE GUIDE ASSEMBLY AAC Drawing Number 192855C Rev 0...
  • Page 82 Technical Manual & Parts Lists...
  • Page 83 Technical Manual & Parts Lists 132556-520 EDGE GUIDE EYE ASSEMBLY AAC Drawing Number 192507B Rev 0...
  • Page 84 Technical Manual & Parts Lists 1335780 ADJ FLANGE FOLDER,8.5" AAC Drawing Number 1335780 Rev 0...
  • Page 85 Technical Manual & Parts Lists 1335294A RUFFLER ASSY, 11335MH-G AAC Drawing Number 9000927 Rev 8...
  • Page 86 Technical Manual & Parts Lists 1335294A parts list ITEM ITEM QTY. PART NUMBER DESCRIPTION QTY. PART NUMBER DESCRIPTION 1278-7055D PROX SWITCH W/PLUG,12" MM8FM JOINT,UNIVERSAL,MOD 1325-4126 LABEL, SCALE, METRIC MM130-10A7 TAPE,TEFLON,7 WIDE 1335M-001 BRACKET, STOP, PRX SWITCH NNE1/2-13 NUT, ELASTIC 1/2-13 1335M-2006 BLOCK, NUT TRUNION NNH2-56...
  • Page 87 Technical Manual & Parts Lists 1335M-2300A PIVOT ASSEMBLY AAC Drawing Number 9000972 Rev 4...
  • Page 88 Technical Manual & Parts Lists 1335M-2300A parts list...
  • Page 89 Technical Manual & Parts Lists 11335332 RUFFLER CYL LIFT ASSY AAC Drawing Number 1335332 Rev 9...
  • Page 90 Technical Manual & Parts Lists 11335332 parts list...
  • Page 91 Technical Manual & Parts Lists 1335298A Ruffler Mount Assembly AAC Drawing Number 9000931 Rev 5 ITEM QTY. PART NUMBER DESCRIPTION ITEM QTY. PART NUMBER DESCRIPTION 1278-7055D PROX SW ITCH W /PLUG,12" SSPS50032 SCREW ,2-56 x 1/2 1335M-2017 ROD, END SSSC01024 1/4-20 X 3/8 SOC CAP SC 1335M-2034 PLATE, NUT #2-56...
  • Page 92 Technical Manual & Parts Lists 13351069 STRIPPER BLADE ASSEMBLY AAC Drawing Number 13351069 Rev 1...
  • Page 93 Technical Manual & Parts Lists 13351108 THREAD STAND ASSY, 1335B, PLC AAC Drawing Number 13351108 Rev 0...

  • Page 94: 13351111 Main Solenoid Panel Assy

    Technical Manual & Parts Lists 13351111 MAIN SOLENOID PANEL ASSY AAC Drawing Number 13351111 Rev 1...
  • Page 95 Technical Manual & Parts Lists...

  • Page 96: 13351012 Rotate Assembly

    Technical Manual & Parts Lists 13351012 ROTATE ASSEMBLY AAC Drawing Number 13351012 Rev 0...
  • Page 97 Technical Manual & Parts Lists 13351012 parts list...
  • Page 98 Technical Manual & Parts Lists 13351013 ROTATE ARM ASSY,1335BS88 AAC Drawing Number 13351013 Rev 1...
  • Page 99 Technical Manual & Parts Lists 13351013 parts list...

  • Page 100: 1334Bp-Wd Wiring Diagram I/0 Control

    Technical Manual & Parts Lists 1334BP-WD WIRING DIAGRAM I/0 CONTROL AAC Drawing Number 125817D REV 1 5683C...

  • Page 101: 1334Bp-Wd1 Wiring Diagram Plc I/0 L

    Technical Manual & Parts Lists 1334BP-WD1 WIRING DIAGRAM PLC I/0 L AAC Drawing Number 125822D Rev 1...
  • Page 102 Technical Manual & Parts Lists...
  • Page 103 Technical Manual & Parts Lists...
  • Page 104 Technical Manual & Parts Lists...
  • Page 105 Technical Manual & Parts Lists 1335BP-WD2 WIRING DIAGRAM POWER AAC Drawing Number 125846D Rev 2...
  • Page 106 Technical Manual & Parts Lists 1335B-PD1 PNEUMATIC DIAGRAM AAC Drawing Number 125638D Rev 0...
  • Page 107 Atlanta Attachment Company (AAC) Statement of Warranty Manufactured Products Atlanta Attachment Company warrants manufactured products to be free from defects in material and workmanship for a period of eight hundred (800) hours of operation or one hundred (100) days whichever comes first. Atlanta Attachment Company warrants all electrical components of the Serial Bus System to be free from defects in material or workmanship for a period of thirty-six (36) months.
  • Page 108 Declaración de Garantia Productos Manufacturados Atlanta Attachment Company garantiza que los productos de fabricación son libres de defectos de material y de mano de obra durante un periodo de ochocientos (800) horas de operación o cien (100) días cual llegue primero.
  • Page 109 Technical Manual & Parts Lists Atlanta Attachment Company 362 Industrial Park Drive Lawrenceville, GA 30046 770-963-7369 www.atlatt.com Printed in the USA...

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