Eurotrac W11 Operation Manual
Wheel loader
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Summary of Contents for Eurotrac W11
- Page 1 W11/W12/W13 WHEEL LOADER OPERATION MANUAL P. de Heus en Zonen Greup B.V. Stougjesdijk 153 3271 KB Mijnsheerenland The Netherlands Tel: +31 (0) 18 66 12 333 E-mail: info@eurotrac.nl...
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Page 2: Table Of Contents
Stopping and parking ......................... 24 Work mode............................25 3.4.1 Before starting work .......................... 25 3.4.2 Folding roll bar (optional extra) ......................25 3.4.3 Joystick for lifting frame ........................26 3.4.4 Joystick for ancillary hydraulics ......................26 W11/W12/W13 | Operation manual... - Page 3 General safety regulations for repairs....................80 12.2 Engine..............................81 12.3 Welding .............................. 82 12.4 Hydraulic system ..........................82 12.5 Brakes..............................82 FINAL MOTHBALLING OF THE WHEEL LOADER/DECOMMISSIONING ......... 83 APPENDIX ..........................84 14.1 Ordering spare parts .......................... 84 W11/W12/W13 | Operation manual...
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Page 4: Foreword
The operating instructions are not a workshop manual and not maintenance instructions. This must be carried out by qualified personnel! The CE sign declares that the machine is manufactured in conformity with valid EC directives. Page 4/84 W11/W12/W13 | Operation manual December 2019... -
Page 5: Basic Information
• use for towing loads after improper troubleshooting/repair • use following a significant modification of the wheel loader, is not intended use! Page 5/84 W11/W12/W13 | Operation manual December 2019... -
Page 6: General Safety Instructions
This is always the case for original spare parts. • The hydraulic hoses must be replaced at the specified intervals, even if no safety-relevant defects can be identified. • Deadlines for recurring tests/inspections must be observed. Page 6/84 W11/W12/W13 | Operation manual December 2019... -
Page 7: Personnel Selection And Qualifications/Fundamental Duties
Refrain from any kind of operation that affects the stability of the wheel loader! This also includes the duty of information disclosure on the allowable ultimate loads of the corresponding wheel loader attachments! (Ultimate load/allowable operating load are indicated on the type plate) Page 7/84 W11/W12/W13 | Operation manual December 2019... -
Page 8: Safety Instructions For Service Mode
Screw connections loosened during servicing and maintenance work, and especially oil or fuel lines, must be tightened again prior to recommissioning! Check all lines and unions for tightness and good seating during servicing and maintenance work. Page 8/84 W11/W12/W13 | Operation manual December 2019... -
Page 9: Safety Instructions For Special Hazard Types
Never transport several large bales or boxes at the same time! Loading large bales or general cargo using wheel loaders without the driver's roof or cabin is prohibited! Falling objects, large bales or toppling bale stacks can cause serious or lethal injuries! Page 9/84 W11/W12/W13 | Operation manual December 2019... -
Page 10: Electrical Energy
2.4.5 Noise • All sound insulation equipment must be in its protective position during operation! • Protective sound insulation measures against bodily harm must be implemented. (Ear protection) Page 10/84 W11/W12/W13 | Operation manual December 2019... -
Page 11: Oils, Greases And Other Chemical Substances
Read and understand the operating instructions before using the wheel loader! Right decal: Danger! Remove the ignition key prior to all servicing and repair work. Observe the operating instructions for servicing and repair work. Page 11/84 W11/W12/W13 | Operation manual December 2019... - Page 12 Observe the operating instructions for servicing and repair work. Caution, danger of death! Never remain within the wheel loader's articulated zone. Caution! This can lead to very serious injuries. Keep a sufficiently safe distance! Page 12/84 W11/W12/W13 | Operation manual December 2019...
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Page 13: Safety Equipment
2.8.4 Reversing warning signal Optional equipment! A warning sound is issued when in reverse gear. The sound aims to warn people who are near the wheel loader when reversing. Page 13/84 W11/W12/W13 | Operation manual December 2019... -
Page 14: Battery Isolator Switch
2.8.6 Safety belt CAUTION Use the safety belt at all times when working with the wheel loader! The wheel loader is equipped with a safety belt on the driver's seat. Page 14/84 W11/W12/W13 | Operation manual December 2019... -
Page 15: Operation And Handling
Diesel fuel is environmentally hazardous! Avoid uncontrolled release into the environment! Leaked, overflowed or spilled fuel must be absorbed immediately with binders and disposed of in an environmentally compatible manner! If fuel is released into the environment, inform the responsible persons immediately! Page 15/84 W11/W12/W13 | Operation manual December 2019... -
Page 16: Entering
Accident hazard due to slipping when entering! Check the condition and cleanliness of the hand-holds and running boards. Use the fitted hand-holds and running boards! Always enter and exit with your face towards the wheel loader. Page 16/84 W11/W12/W13 | Operation manual December 2019... -
Page 17: Adjusting The Driver's Seat
Risk of injury! Always wear the safety belt when working! Do not apply the safety belt over the top of solid or fragile objects (e.g. glasses, keyring)! Inspect the belt and the buckle before use! Replace the belt and the buckle immediately if damaged! Page 17/84 W11/W12/W13 | Operation manual December 2019... -
Page 18: Commissioning
Equipment fault messages are indicated by the illuminated warning and indicator lights. All toggle switches are switched on by switching downwards. 3.2.1 Lighting system The lever activates 2 functions – lights and indicators. Check the lights, indicators and horn before beginning every journey. Page 18/84 W11/W12/W13 | Operation manual December 2019... -
Page 19: Work Spotlight (Optional Extra)
Do not use flammable starting aids (for example, start pilot)! Accident hazard! Only start the wheel loader from the driver's seat! NOTE Ensure that the drive is in the neutral position (central position). Page 19/84 W11/W12/W13 | Operation manual December 2019... - Page 20 Repeat the starting process. • If the engine does not start after two attempts, find the cause by referring to the fault table ("Fault finding and troubleshooting") or contact a specialist workshop. Page 20/84 W11/W12/W13 | Operation manual December 2019...
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Page 21: Driving
Keep the lifting frame lowered during transport! Adjust your speed to suit the respective tasks and conditions. The wheel loader must be under your control at all times when driving! Pay attention to people and obstructions in the danger zone! Page 21/84 W11/W12/W13 | Operation manual December 2019... -
Page 22: Direction Switch
Only bring the wheel loader back into operation after the fault has been rectified. 3.3.4 Differential lock WARNING The Eurotrac W13 is equipped with a differential lock (locks all 4 wheels). It may only be used on very soft ground when the wheel loader is bogged in. -
Page 23: Moving Away With The Wheel Loader
3.3.5 Moving away with the wheel loader Release the parking brake by stepping on the pedal (W11 / Figure 1) or lower the parking brake (W12 and W13 / Figure 2) once the engine has warmed up. The wheel loader is ready to drive. -
Page 24: Braking And Stopping
• Switch the driving switch to neutral. • Apply the parking brake by stepping on the pedal (W11 / Figure 1) or raising the parking brake (W12 and W13 / Figure 2). • Additionally secure the wheel loader (see 2. "GENERAL SAFETY INSTRUCTIONS".) 3.3.7... -
Page 25: Work Mode
Check the functioning of the control elements before starting work! Accident hazard due to incorrect attachments! Use only attachments approved by Eurotrac! Before starting work, inspect the attachments for damage, tight fit and correct locking on the lifting frame. -
Page 26: Joystick For Lifting Frame
(To do this, press the joystick down firmly until it locks into place. To unlock, you must pull the joystick back up firmly.) Avoid soiling. Ensure that the hydraulic connections are clean! Page 26/84 W11/W12/W13 | Operation manual December 2019... -
Page 27: Lifting Frame Locking And Joystick For Ancillary Hydraulics
If you have activated the lock, it is not possible to operate the lifting frame or ancillary hydraulics. The lifting frame and ancillary hydraulics lock is not indicated by indicator lights, it can be recognized by the position of the control lever. Page 27/84 W11/W12/W13 | Operation manual December 2019... -
Page 28: Replacing Attachments
Select the attachment to use to suit the work to be carried out. Practice using the attachment before you work with it for the first time. Familiarize yourself with all functions and operating elements before use. Page 28/84 W11/W12/W13 | Operation manual December 2019... - Page 29 Risk of injury due to hydraulic oil jet escaping under pressure (e.g. damaged hydraulic hoses)! Seek medical attention immediately if oil gets in the skin or eyes! Operation and handling CAUTION Avoid soiling. Ensure that the hydraulic connections are clean! Page 29/84 W11/W12/W13 | Operation manual December 2019...
- Page 30 Check the attachment's hydraulic system and the ancillary hydraulics system's quick-release coupling for leaks. Carefully move the attachment. Eurotrac W13 special feature: in addition to the quick-change device lever, the quick-change device switch must be pressed simultaneously. Uncoupling attachments WARNING Accident hazard due to people remaining in the danger zone! Ensure that no persons are located in the wheel loader's danger zone.
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Page 31: Front Bucket
The lightweight goods bucket is used with light materials, such as cereals, corn and concentrates. The soil bucket is used for heavy materials, e.g. gravel, sand, soil and rock. CAUTION Avoid overloading! Observe the max. permissible operating load. Operate the control lever carefully! Page 31/84 W11/W12/W13 | Operation manual December 2019... - Page 32 Move the guide tube so that the indicator bar connects to the end of the guide tube. Set the lever by turning it clockwise. Now you can align the attachment according to the indicator position while working. Page 32/84 W11/W12/W13 | Operation manual December 2019...
- Page 33 If you now move forwards with the wheel loader, push the bucket down slightly so that it can penetrate the ground. If the cutting edge of the bucket penetrates into the ground, flatten the tilt angle. Use the control lever to move the cutting edge up and down. Page 33/84 W11/W12/W13 | Operation manual December 2019...
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Page 34: Measures When The Wheel Loader Tips Over
NOTE At particularly low temperatures, i.e. –18 °C or less, an additional starting aid may be required. Examples include fuel, oil and coolant heaters and additional batteries. Let the dealer advise you. Page 34/84 W11/W12/W13 | Operation manual December 2019... - Page 35 Use a low-temperature diesel fuel. • Top up the fuel tank at the end of the shift. • Make sure that the battery is always fully charged. • Install cold-start aid (see note above!). Page 35/84 W11/W12/W13 | Operation manual December 2019...
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Page 36: Optional Extras
The "tipping" function operates the left hydraulic connection. The "dumping" function operates the right hydraulic connection. • Release the button: The "tipping" function tips the attachment inwards. The "dumping" function tips the attachment outwards. Page 36/84 W11/W12/W13 | Operation manual December 2019... -
Page 37: Towing And Transporting
Accident hazard due to driver's seat tipping! Only tow the wheel loader when the driver's seat is secured. The drive must be short-circuited by qualified personnel! The wheel loader may not be towed without short-circuiting the drive! Page 37/84 W11/W12/W13 | Operation manual December 2019... -
Page 38: Transporting
The jackknife guard is attached to the front of the vehicle with bolts and secured with cotter pins. Drive the wheel loader until it is straight. Remove the cotter pins. Reposition the jackknife guard. Secure the jackknife guard using the cotter pins. Release the blocking in reverse order. Page 38/84 W11/W12/W13 | Operation manual December 2019... - Page 39 Use the towing points and the attachment points at the top of the front end and all other marked lashing points as attachment points for lashing the wheel loader. Additional lashing points on the undercarriage can be used. Page 39/84 W11/W12/W13 | Operation manual December 2019...
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Page 40: Measures If The Energy Supply Fails
For wheel loaders with lowering brake valves, the lifting frame may only be lowered, and the residual pressure released, by trained personnel as described in section 6. "DISCHARGING RESIDUAL PRESSURE IN HYDRAULIC SYSTEM"! Page 40/84 W11/W12/W13 | Operation manual December 2019... -
Page 41: Discharging Residual Pressure In Hydraulic System
Page 41/84 W11/W12/W13 | Operation manual December 2019... -
Page 42: Securing The Wheel Loader
Fill the fuel tank and check the other operating resources. • Secure the wheel loader against unauthorized use: Remove the ignition key. • Lock the windows, doors, fuel tank cap and hood. Page 42/84 W11/W12/W13 | Operation manual December 2019... -
Page 43: Data And Specifications
Battery charge, voltage meter Seat lock indicator Fuel gage Engine oil pressure alarm Differential lock Right/spare (W13), rotate Hydraulic oil block Parking brake indicator Engine temperature gage Preheat indicator Forward drive indicator Page 43/84 W11/W12/W13 | Operation manual December 2019... -
Page 44: Specifications And Performance (Table)
Speed (km/h) 0-12 hydrostat hydrostat (0-11/0-20) (0-11/0-20) Fuel tank capacity (L) Hydraulic oil tank capacity (L) Hydraulic system Drive hydraulics Output (l/min) 88.4 Service pressure (bar) Work hydraulics Output (l/min) Pressure (bar) Page 44/84 W11/W12/W13 | Operation manual December 2019... -
Page 45: Power At The Pallet Fork
1380 kg 1700 kg 1850 kg 2720 kg 850 kg 950 kg 1100 kg 1380 kg 1520 kg 1840 kg 560 kg 610 kg 660 kg 930 kg 980 kg 1370 kg Page 45/84 W11/W12/W13 | Operation manual December 2019... -
Page 46: Dimensions
DIMENSIONS Page 46/84 W11/W12/W13 | Operation manual December 2019... - Page 47 1140 or 1340 (reversible rims) Wide tires 1103 1400 1600 1040 1010 1140 2040 3085 2635 2125 2597 2320 (industrial tires: 1140) 1110 1450 1200 45° 45° 45° 55° 45° 45° 43° 43° 43° Page 47/84 W11/W12/W13 | Operation manual December 2019...
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Page 48: Servicing And Inspection
Do not extinguish fires on the wheel loader or burning liquids with water! Use suitable extinguishing agents, such as powder, carbon dioxide or foam fire extinguishers! • Always call the fire department in case of fire! Page 48/84 W11/W12/W13 | Operation manual December 2019... - Page 49 See a doctor! • Always remove jewelry and metal watches before working on the battery or the electrical system! • Dispose of waste batteries in an environmentally compatible manner and separate from other waste. Page 49/84 W11/W12/W13 | Operation manual December 2019...
- Page 50 Do not start the engine until you have stopped working on the wheel loader and there are no people left in the danger zone. • Only start the engine from the driver's seat! • After completing servicing and inspection work, carry out a functional test with the wheel loader! Page 50/84 W11/W12/W13 | Operation manual December 2019...
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Page 51: Servicing And Inspection Intervals
The servicing work listed in the inspection schedule should be carried out according to which interval is first, i.e. if either the number of service hours is reached or the time specified in the schedule has expired! You receive the book "Proof of inspection" together with your Eurotrac. The inspections carried out must be entered here! Page 51/84... - Page 52 Replace oil (after first 50 h) at least annually x (50 h only) Check axle mountings Electrical system General inspection of lighting and electrical systems Inspect generator and starter motor Check battery acid level Page 52/84 W11/W12/W13 | Operation manual December 2019...
- Page 53 Lubrication on all levers, Bowden cables and hinges Check instruments, indicator and warning systems Check hood locks Check hydraulic connections ADDITIONALLY EVERY 2 YEARS Engine Replace coolant Replace coolant hoses and clamps Replace fuel hoses and clamps Page 53/84 W11/W12/W13 | Operation manual December 2019...
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Page 54: Lubrication Schedule
ADDITIONALLY EVERY 6 YEARS Hydraulics Replace all hydraulic hoses 10.3 Lubrication schedule The wheel loader must be lubricated regularly! All lubrication points must be carefully lubricated at least every 8 working hours. Page 54/84 W11/W12/W13 | Operation manual December 2019... -
Page 55: Cleaning The Wheel Loader
Ensure that the radiator is thoroughly clean all over! Do not damage the radiator fins when cleaning the radiator with a high pressure cleaner. Always cover the air filter's intake manifold before washing the engine! Page 55/84 W11/W12/W13 | Operation manual December 2019... -
Page 56: General Safety Checks
V 2403-M-DI-E3B 9.5 L 15W-40 API CF-4/SG to D2 Cooling TYPE SPECIFICATION ANTI-FREEZE -35 ° 11 L 13 L 15 L Hydraulics TYPE SPECIFICATION CALTEX HDZ-46 66 L 50 L 80 L Page 56/84 W11/W12/W13 | Operation manual December 2019... -
Page 57: Servicing
Risk of injury due to moving parts! Do not tilt the driver's seat while the engine is running. Risk of injury due to unintentional tipping of the driver's seat! NOTE If necessary, the driver's seat must be pushed forward slightly on the forward/backward adjustment. Page 57/84 W11/W12/W13 | Operation manual December 2019... -
Page 58: Servicing The Engine
Topping up engine oil Use the correct oil (see 10.6 "Specifications and fill volumes"). ENVIRONMENTAL INFORMATION Do not harm the environment! Collect old engine oil and dispose of it in an environmentally friendly manner. Page 58/84 W11/W12/W13 | Operation manual December 2019... - Page 59 Check the oil level and top up if necessary. Close the oil filler neck. Dispose of the old engine oil in an environmentally compatible manner. Replace the engine oil filter WARNING Scalding hazard due to hot engine oil! Page 59/84 W11/W12/W13 | Operation manual December 2019...
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Page 60: Servicing The Fuel System
Never open the driver's seat with the engine running. Explosion and fire hazard! Do not smoke when handling fuel and avoid fire or naked flames. Do not mix gasoline into the diesel fuel. Page 60/84 W11/W12/W13 | Operation manual December 2019... -
Page 61: Servicing The Air Filter System
Engine damage may occur if the engine draws in unfiltered air! Never run the engine when parts of the air intake system have been removed! Renew damaged air filters immediately. WARNING Risk of injury from hot and moving parts! Allow the engine to cool or use the protective gloves! Page 61/84 W11/W12/W13 | Operation manual December 2019... - Page 62 Loosen the three fasteners on the cover. Remove the cover. Pull out the primary filter element. Pull out the safety filter element. Fit a new safety filter element. Re-assemble in the reverse order. Page 62/84 W11/W12/W13 | Operation manual December 2019...
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Page 63: Servicing The Cooling System
(or both) has become too hot, disconnect the cable from one of the two temperature sensors. WARNING Scalding hazard due to hot coolant! Never open the cooling system (filler neck) when the engine is hot or under pressure! Page 63/84 W11/W12/W13 | Operation manual December 2019... - Page 64 Under normal conditions, a frost protection level of -20 °C to -30 °C is sufficient. You can determine the antifreeze content with the aid of a commercially available antifreeze tester. Page 64/84 W11/W12/W13 | Operation manual December 2019...
- Page 65 Only clean the wheel loader at a suitable location where the wastewater can be collected in an environmentally friendly manner. Collect contaminated wastewater and dispose of it in an environmentally friendly manner! Page 65/84 W11/W12/W13 | Operation manual December 2019...
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Page 66: Servicing The Hydraulic System
There is a valve in the ventilation filter which keeps the tank pressure at approx. 0.5 bar. This pressure escapes when the hydraulic oil filler neck is opened! Page 66/84 W11/W12/W13 | Operation manual December 2019... - Page 67 Top up the hydraulic oil until the oil level is at "Maximum". Close the hydraulic oil filler neck. ENVIRONMENTAL INFORMATION Do not harm the environment! Collect old hydraulic oil and dispose of it in an environmentally friendly manner. Page 67/84 W11/W12/W13 | Operation manual December 2019...
- Page 68 Lower the lifting frame completely. Switch off the engine. Depressurize the hydraulic system. Unscrew the filter casing cover. Remove the filter element. Fit a new filter element. Check the seal. Replace the seal. Page 68/84 W11/W12/W13 | Operation manual December 2019...
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Page 69: Servicing The Axles
Check the oil level in the hydraulic oil tank after bleeding. Top up hydraulic oil if necessary. 10.7.7 Servicing the axles CAUTION Service the gearbox and axles according to the inspection intervals specified in these operating instructions. Page 69/84 W11/W12/W13 | Operation manual December 2019... - Page 70 Inspection, filling and drain screws are located in the same positions on the front and rear axles. Check axle oil level W11 and W12 (W13 please ask separately!) The complete axle has a common oil system. The transfer case has a common oil system. You can check the oil level at the differential housing and at the transfer case.
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Page 71: Brake Servicing
The wheel loader is equipped with a foot and parking brake. The foot and parking brake consists of a drum brake with a cable pull. The foot brake is actuated by a foot pedal (W11) and a handbrake lever (W12 and W13). - Page 72 Place the jack under the axle next to the wheel to be changed. Make sure that the loader cannot slip off. Loosen the wheel nuts. Lift the jack only so far that the wheel is clear of the ground. Unscrew the wheel nuts and remove the wheel. Page 72/84 W11/W12/W13 | Operation manual December 2019...
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Page 73: Servicing The Electrical System
CAUTION Check the fuses in case of electrical failures! If a fuse blows, identify and rectify the cause before replacing the fuse. Only replace defective fuses with fuses of the same capacity! Page 73/84 W11/W12/W13 | Operation manual December 2019... - Page 74 Open the battery plugs. Top up the distilled water in each of the six battery cells through the openings as far as the MAX marking. Reseal the battery cells with the plugs. Page 74/84 W11/W12/W13 | Operation manual December 2019...
- Page 75 Unscrew the cable from the negative terminal. Unscrew the cable from the positive terminal. Unscrew the battery holder. 10. Take the battery by its handles and lift it out. The battery is installed in reverse order. Page 75/84 W11/W12/W13 | Operation manual December 2019...
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Page 76: Starting Aids/External Start
First, disconnect the black jumper cable from the negative terminal of the drained battery and then from the negative terminal of the charged battery. Disconnect the red jumper cable from the positive terminal of the charged battery first, and then from the positive terminal of the drained battery. Page 76/84 W11/W12/W13 | Operation manual December 2019... -
Page 77: Decommissioning And Recommissioning The Wheel Loader
• Charge the battery. • Store the battery in a dry and well ventilated room at approx. 20 °C. • Check the battery acid level monthly. • Recharge the battery before reuse. Page 77/84 W11/W12/W13 | Operation manual December 2019... - Page 78 Remove the anticorrosive agent from the pulleys. • Fit the fan belt. • Drain the preservation oil and fill with engine oil. • Start the engine. • Check the V-belt tension after the first two hours of operation. Page 78/84 W11/W12/W13 | Operation manual December 2019...
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Page 79: Fault Finding And Troubleshooting
Top up the hydraulic oil Overloaded Load machine less, take a break Clogged air filter Replace Incorrect fuel type Replace fuel Machine has insufficient power Inching jams Examine, repair Engine speed too low Adjust Page 79/84 W11/W12/W13 | Operation manual December 2019... -
Page 80: Safety Instructions For Repairs
Clean components carefully before removal! • Mark dismantled components in the correct sequence to avoid errors during assembly! • When removing a component, carefully seal exposed connections, open bores and casings to prevent dirt from entering! Page 80/84 W11/W12/W13 | Operation manual December 2019... -
Page 81: Engine
Only perform repair work if the wheel loader is secured as described in section 12. "SAFETY INSTRUCTIONS FOR REPAIRS". • Risk of injury from rotating parts and hot parts Allow the engine to cool after turning off! • Only inspect the fan belt when the engine is off! Page 81/84 W11/W12/W13 | Operation manual December 2019... -
Page 82: Welding
Observe the notes on health hazards and environmental protection when working with brake fluids! • Only carry out repair work on brakes if the wheel loader is secured as described in section 12. "SAFETY INSTRUCTIONS FOR REPAIRS"! Page 82/84 W11/W12/W13 | Operation manual December 2019... -
Page 83: Final Mothballing Of The Wheel Loader/Decommissioning
All parts must be disposed of in the designated locations, depending on the material! • Pay attention to material separation during recycling! • Pay attention to environmentally compatible disposal of operating and ancillary materials! Page 83/84 W11/W12/W13 | Operation manual December 2019... -
Page 84: Appendix
CAUTION Only use original spare parts for the wheel loader! Order at info@eurotrac.nl or Tel: +31 (0)186 612 333 Enter your wheel loader's most important data here, so you can quickly look up the most important data when ordering spare parts!
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