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Oshkosh Corporation JLG SkySense 1932R Field Installation Kit Instructions

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An Oshkosh Corporation Company
These instructions describe the installation of SkySense Kit.
Read these instructions thoroughly before beginning the
procedure.
CAUTION
Use all applicable safety precautions while working on,
around, or under any machinery.
WARNING
Failure to follow all safety precautions when working on
this equipment can cause death, serious injury, or damage
to property and equipment.
REVISION LOG
• C - February 2024
MODELS AFFECTED
• 1932R, R1932, ES1932
• 2632R, R2632, ES2632
• 3246R, R3246, ES3246
• R2646, ES2646
• 4045R, R4045
• ES4046
REQUIRED TOOLS
• Standard Mechanic Tools
• Tape, 2 sided 3M VHB 4945 or equivalent
• Dielectric Grease
• Eye Protection
• Handheld Drill and 0.275 in (7 mm) Drill Bit
REQUIRED PERSONNEL
• Qualified Equipment Mechanic
PROHIBITED OPTIONS/ITEMS
• Platform Work Lights
• Platform Rail Pads
• 0.5 in (12.7 mm) Airline
• Quik Welder
• Pipe Racks
• Panel Carrier
31215772
SkySense™ (Level 1) Installation Kit Instructions
• JLG Workstation
• Electrician's Tree
• Dual Rails
REQUIRED OPTIONS/ITEMS
• None
Once this procedure has been started do not operate
machine until all processes have been completed.
Machine software MUST be updated to latest available
version.
To obtain latest software version, refer to Online Express or
contact the JLG service department for downloading
instructions.
For Kit 1001254721
CAUTION
NOTICE
31215772
1

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  • Page 1 SkySense™ (Level 1) Installation Kit Instructions 31215772 An Oshkosh Corporation Company For Kit 1001254721 • JLG Workstation These instructions describe the installation of SkySense Kit. • Electrician's Tree Read these instructions thoroughly before beginning the procedure. • Dual Rails REQUIRED OPTIONS/ITEMS CAUTION •...

  • Page 2: Parts List

    For Kit 1001254721 SkySense™ (Level 1) Installation Kit Instructions PARTS LIST MACHINE PREPARATION Verify kit contents and inspect for damage. 1. Park machine on a firm level surface. 2. From the ground controls, lower the scissor arms. Item Part Number Description 3.

  • Page 3: Installation Procedure

    SkySense™ (Level 1) Installation Kit Instructions For Kit 1001254721 INSTALLATION PROCEDURE KAF17850 2. Connect electrical connector (X1) of SkySense harness (16) to port (B) on electrical box attachment (12). KAF17840 1. Install electrical box attachment (12) on platform mid-rail (A) with U-clamps (3), washers (8) and nuts (6). Note: Refer to Figure 1, to identify mounting location of electrical box attachment (12).
  • Page 4 For Kit 1001254721 SkySense™ (Level 1) Installation Kit Instructions 7. Secure SkySense harness (16) on platform with tie strap (9) and tie mount (7) as shown. Note: Make sure sufficient slack of SkySense harness (16) to allow platform extension and swing rails to function, if present. KAF17870 8.
  • Page 5 SkySense™ (Level 1) Installation Kit Instructions For Kit 1001254721 KAF17881 9. Install front SkySense tube assembly (14) on front platform rail (G) with U-clamps (3), washers (8) and nuts (4). KAF17890 10. Install rear SkySense tube assembly (11) on rear platform rail (K) with U-clamps (3), washers (8) and nuts (4).
  • Page 6 For Kit 1001254721 SkySense™ (Level 1) Installation Kit Instructions Loop KAF18590 13. Secure electrical connectors and sensor harness (L) of front SkySense tube assembly (14) on platform rails with tie straps (9) and tie mounts (7) at shown locations. Note: Electrical connector (X27) (not shown) of SkySense harness (16) is not used.
  • Page 7 SkySense™ (Level 1) Installation Kit Instructions For Kit 1001254721 KAF17910 14. Route electrical connectors (X25) of SkySense harness (16) along underside of platform to the rear KAF17920 right side of platform as shown. 17. Secure SkySense harness (16) to bottom of platform 15.
  • Page 8 For Kit 1001254721 SkySense™ (Level 1) Installation Kit Instructions KAF 17931 KAF18420 21. Use notification plate (13) as template and mark two 18. Secure SkySense harness (16) on rear right side of hole locations on control box plate (N). platform with tie straps (9) and tie mounts (7). Note: Make sure that the location of notification plate (13) 19.
  • Page 9 SkySense™ (Level 1) Installation Kit Instructions For Kit 1001254721 KAF17830 24. Attach SkySense decal (15) to front side of notification assembly (10) as shown. Note: Select appropriate SkySense decal (15) based on the market (ANSI/CE) prior to installation. KAF 17951 27.
  • Page 10 For Kit 1001254721 SkySense™ (Level 1) Installation Kit Instructions KAF18430 29. Secure notification assembly cable (R) on control box plate (N) with tie straps (9) and tie mounts (7) as shown. 30. Secure notification assembly cable (R) and notification assembly coil cord (Q) to underside of control box KAF18441 plate (N) with tie strap (9) and tie mount (7) as shown.
  • Page 11 SkySense™ (Level 1) Installation Kit Instructions For Kit 1001254721 35˚ 11 or 14 KAF18030 34. Set front SkySense tube assembly (14) and rear SkySense tube assembly (11) by loosening the bolt (S) and set the angle of both the SkySense tube assemblies °...

  • Page 12: Left Side View

    For Kit 1001254721 SkySense™ (Level 1) Installation Kit Instructions 12.86 in (327 mm) KAF18100 LEFT SIDE VIEW Figure 1. Location of Electrical Box Attachment on Platform Rail 7.5 in 7.5 in (190 mm) (190 mm) 15 in (380 mm) KAF 18091 TOP VIEW Figure 2.
  • Page 13 SkySense™ (Level 1) Installation Kit Instructions For Kit 1001254721 FRONT REAR KAF18450 BOTTOM VIEW Figure 3. Location of Tie Straps and Tie Mounts at Bottom of Platform 31215772...
  • Page 14 For Kit 1001254721 SkySense™ (Level 1) Installation Kit Instructions TO EDS INTERFACE MODULE WHT IGN_24VDC_2 WHT GROUND_MACHINE_3 YEL CANHIGH_3 GRN CANLOW_3 WHT IGN_24VDC_3 WHT GROUND_MACHINE_2 YEL CANHIGH_1 GRN CANLOW_1 WHT 12VDC_OUTPUT WHT GROUND WHT ALARM_1 WHT RED_LIGHT_1 WHT YEL_LIGHT_1 WHT GRN_LIGHT_1 WHT ALARM_OFF_INPUT WHT OVERRIDE_INPUT NOTIFICATION UNIT...

  • Page 15: System Verification

    SkySense™ (Level 1) Installation Kit Instructions For Kit 1001254721 SYSTEM VERIFICATION Fault Code Troubleshooting (This system only operates in platform mode) The SkySense™ system notification LEDs should never flash red under normal operating conditions. If the notification 1. Ensure that there are no obstructions within 10 feet LEDs ever flash red, follow these troubleshooting tips to help around or above the platform.
  • Page 16 For Kit 1001254721 SkySense™ (Level 1) Installation Kit Instructions This page left blank intentionally 31215772...

  • Page 17: General Information

    SKYSENSE™ OPERATION - SCISSOR LIFTS SKYSENSE™ OPERATION - SCISSOR LIFTS 1. GENERAL INFORMATION IMPORTANT READ AND UNDERSTAND THESE INSTRUCTIONS IN THEIR ENTIRETY BEFORE OPERAT- ING THE MACHINE. DETACH THE OPERATION INSTRUCTIONS FROM THE KIT INSTRUC- SKYSENSE IS NOT INTENDED TO REPLACE OR REDUCE THE NEED FOR THE OPERATOR TIONS AND ATTACH THOSE PAGES TO THE MACHINE’S OPERATION MANUAL.

  • Page 18: Preparation And Inspection

    SKYSENSE™ OPERATION - SCISSOR LIFTS Preparation and Inspection be red, and the alarm should sound. If the alarm is muted, the mute button light should be red. Pre-Operation Inspection: Remove hand or object from the sensor zone, then release Inspect each of the SkySense tubes for dents, cracks, or other the joystick and enable switch.
  • Page 19 SKYSENSE™ OPERATION - SCISSOR LIFTS Notification Assembly LED Indicator A bicolor LED indicator on the platform control box signals Sky- Sense activity. • No LED: Normal operation. • LED Flashing Yellow: Machine is in SkySense warning zone and will reduce to elevated drive height speed. Flash frequency correlates to proximity of the object.
  • Page 20 SKYSENSE™ OPERATION - SCISSOR LIFTS SkySense Alarm Override Button Activation of SkySense is also signalled by an audible alarm that The yellow override button allows operators to bypass normal indicates SkySense activity when reaching the warning or stop SkySense operation in order to move closer to an object within zones.
  • Page 21 SKYSENSE™ OPERATION - SCISSOR LIFTS SkySense Coverage Areas Sensor Cones shown are approximations for reference only. NOTE: 31215772...
  • Page 22 SKYSENSE™ OPERATION - SCISSOR LIFTS 31215772...

This manual is also suitable for:

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