Download
Share
Print this page
  1. Manuals
  2. Brands
  3. Oshkosh Corporation Manuals
  4. Lifting Systems
  5. JLG 15BD
  6. Illustrated parts manual

Oshkosh Corporation JLG 15BD Illustrated Parts Manual

Hide thumbs

Advertisement

Quick Links

Download this manual

Advertisement

loading
Need help?

Need help?

Do you have a question about the JLG 15BD and is the answer not in the manual?

Questions and answers

Related Manuals for Oshkosh Corporation JLG 15BD

Summary of Contents for Oshkosh Corporation JLG 15BD

  • Page 3 3121155 15BD/19BD...
  • Page 4 15BD/19BD 3121155...
  • Page 5 3121155 15BD/19BD...
  • Page 7 TABLE OF CONTENTS SECTION 1 - BASE....................................9 FIGURE 1-1. BASE COMPONENTS AND MAST INSTALLATION ....................10 SECTION 2 - CONTROLS ................................. 13 FIGURE 2-1. POWER COMPONENTS INSTALLATION ....................... 14 FIGURE 2-2. MOTOR/PUMP ASSEMBLY (ALL MACHINES) (Excluding SN 0130005748) ............18 FIGURE 2-3.
  • Page 9 SECTION 1 - BASE SECTION 1 - BASE 3121155 15BD/19BD...
  • Page 10 SECTION 1 - BASE FIGURE 1-1. BASE COMPONENTS AND MAST INSTALLATION 15BD/19BD 3121155...
  • Page 11 SECTION 1 - BASE FIGURE 1-1. BASE COMPONENTS AND MAST INSTALLATION ITEM PART NUMBER DESCRIPTION MAST SUPPORT INSTALLATIONS 0271828 Mast Support Installations 15BD (Excluding SN 0130005748) 0272127 Mast Support Installations 15BD (Including SN 0130005748) 1001128982 Mast Support Installations 19BD Bolt Options: 0641609 Bolt 3/8in-16NC x 1-1/8in 0641610...
  • Page 13 SECTION 2 - CONTROLS SECTION 2 - CONTROLS 3121155 15BD/19BD...
  • Page 14 SECTION 2 - CONTROLS FIGURE 2-1. POWER COMPONENTS INSTALLATION 15BD/19BD 3121155...
  • Page 15 SECTION 2 - CONTROLS FIGURE 2-1. POWER COMPONENTS INSTALLATION ITEM PART NUMBER DESCRIPTION PUMP/MOTOR AND JUNCTION BOX ASSEMBLY 1001111734 120 VAC, 60Hz (15BD) (All Machines) (Excluding SN 0130005748) See Note 120 VAC, 60Hz (Note: Uses Installation p/n 0271128 with Kit p/n 2915246 installed.) (15BD) (Including SN 0130005748) 1001167245 120VAC, 60Hz (19BD)
  • Page 16 SECTION 2 - CONTROLS ITEM PART NUMBER DESCRIPTION 3911024 Screw #10-24NC x 1-1/2in (Used on 120 VAC, 50-60Hz Only) PUMP/MOTOR AND JUNCTION BOX INSTALLATION 0275939 All Machines with Gullwing or Right Side Entry Platforms (Excluding SN 0130005748) 1001126224 All Machines with Left Side Entry Platforms (Not Shown) (Excluding SN 0130005748) Note: Right/Left Side Gate Entry determined by operator's position when facing push button controls.
  • Page 18 SECTION 2 - CONTROLS FIGURE 2-2. MOTOR/PUMP ASSEMBLY (ALL MACHINES) (Excluding SN 0130005748) 15BD/19BD 3121155...
  • Page 19 SECTION 2 - CONTROLS FIGURE 2-2. MOTOR/PUMP ASSEMBLY (ALL MACHINES) (Excluding SN 0130005748) ITEM PART NUMBER DESCRIPTION USAGE CHART: 3600467 Pump/Motor Assembly - 15BD with 120VAC, 60Hz Motor without AC Outlet (Shown in This Figure) (Excluding SN 0130005748) 3600453 Pump/Motor Assembly - 15BD with 120VAC, 60Hz Motor (See Next Figure) (Including SN 0130005748) 3600453 Pump/Motor Assembly - 19BD with 120VAC, 60Hz Motor (See...
  • Page 20 SECTION 2 - CONTROLS FIGURE 2-3. MOTOR/PUMP ASSEMBLY (Including SN 0130005748) 15BD/19BD 3121155...
  • Page 21 SECTION 2 - CONTROLS FIGURE 2-3. MOTOR/PUMP ASSEMBLY (Including SN 0130005748) ITEM PART NUMBER DESCRIPTION USAGE CHART: 3600467 Pump/Motor Assembly - 15BD with 120VAC, 60Hz Motor without AC Outlet (See Previous Figure) (Excluding SN 0130005748) 3600453 Pump/Motor Assembly - 15BD with 120VAC, 60Hz Motor (Shown in This Figure) 3600453 Pump/Motor Assembly - 19BD with 120VAC, 60Hz Motor...
  • Page 22 SECTION 2 - CONTROLS FIGURE 2-4. AC JUNCTION BOX ASSEMBLY 15BD/19BD 3121155...
  • Page 23 SECTION 2 - CONTROLS FIGURE 2-4. AC JUNCTION BOX ASSEMBLY ITEM PART NUMBER DESCRIPTION JUNCTION BOX ASSEMBLY 1001111733 120 VAC, 60Hz (All Machines) (Excluding SN 0130005748) 0861476 120 VAC, 60Hz (Including SN 0130005748) 1001147215 120 VAC, 50-60Hz 1001144703 220 VAC, 50-60Hz 0860943 Box with Lid 70005373...
  • Page 24 SECTION 2 - CONTROLS ITEM PART NUMBER DESCRIPTION 1001111735 Harness, AC for All Machines (Excluding SN 0130005748) Not Available Plug (Purchase Locally) 4922645 Harness, AC (Including SN 0130005748) 4460549 Plug (Including SN 0130005748) 15BD/19BD 3121155...
  • Page 26 SECTION 2 - CONTROLS FIGURE 2-5. CABLES AND CONTROLS INSTALLATION (15BD WITH PUSH BUTTON CONTROLS) 15BD/19BD 3121155...
  • Page 27 SECTION 2 - CONTROLS FIGURE 2-5. CABLES AND CONTROLS INSTALLATION (15BD WITH PUSH BUTTON CONTROLS) ITEM PART NUMBER DESCRIPTION CABLES AND CONTROLS INSTALLATION - 15BD 0270490 Cables and Controls Installation All Machines (Excluding SN 0130005748) 0270489 Cables and Controls Installation (Including SN 0130005748) 0100011 Compound, Locking 0641410...
  • Page 28 SECTION 2 - CONTROLS ITEM PART NUMBER DESCRIPTION 3311001 Nut, #10-24NC 3900205 Screw, #10-24NC x 5/8in 0641407 Screw, 1/4in-20NC x 7/8in Cable, Accessory - 12/3 1060924 12/3 Cable (All Machines) (Excluding SN 0130005748) 1060564 12/4 Cable (Including SN 0130005748) Cable, Retractile Options: 4922653 16/4 Cable (All Machines) (Excluding SN 0130005748) 1060565...
  • Page 30 SECTION 2 - CONTROLS FIGURE 2-6. CABLES AND CONTROLS INSTALLATION (15BD WITH FOOT CONTROLS) 15BD/19BD 3121155...
  • Page 31 SECTION 2 - CONTROLS FIGURE 2-6. CABLES AND CONTROLS INSTALLATION (15BD WITH FOOT CONTROLS) ITEM PART NUMBER DESCRIPTION 1001111732 CABLES AND CONTROLS INSTALLATION - 15BD 0100011 Compound, Locking 0641407 Bolt 1/4in-20NC x 7/8in 0641410 Bolt 1/4in-20NC x 1-1/4in 0641612 Bolt 3/8in-16NC x 1-1/2in 0860945 Box, Junction 1060922...
  • Page 32 SECTION 2 - CONTROLS ITEM PART NUMBER DESCRIPTION 7020093 Screw M3 x 25mm 1001111744 Harness, Footswitch Only (Prior to SN 0130016045) 4460326 Plug, Male 3 Position 4460267 Pin, Male 1001111750 Harness, Jumper 1001133135 Harness, Footswitch Enable Only (SN 0130016045 to Present) 4240033 Tie-Strap (Not Shown) 1001133137...
  • Page 34 SECTION 2 - CONTROLS FIGURE 2-7. CABLES AND CONTROLS INSTALLATION (19BD WITH FOOT CONTROLS) 15BD/19BD 3121155...
  • Page 35 SECTION 2 - CONTROLS FIGURE 2-7. CABLES AND CONTROLS INSTALLATION (19BD WITH FOOT CONTROLS) ITEM PART NUMBER DESCRIPTION 1001128986 CABLES AND CONTROLS INSTALLATION - 19BD 0100011 Compound, Locking 0641407 Bolt 1/4in-20NC x 7/8in 0641410 Bolt 1/4in-20NC x 1-1/4in 0641418 Bolt 1/4in-20NC x 2-1/4in 0641612 Bolt 3/8in-16NC x 1-1/2in 1320149...
  • Page 36 SECTION 2 - CONTROLS ITEM PART NUMBER DESCRIPTION 1060663 22.25 Harness p/n 1001156552 ft/6.8m 4460315 Terminal Fork 4922657 Harness, Platform Cable 1060687 25.3 16/5 Electrical Cable ft/7.4m 4460115 Terminal Fork 3252347 Nameplate, Footswitch Only (SN 0130017911 to Present) ACCESSORY OUTLET INSTALLATIONS 1001097212 120V GFI (AC) 1001144987...
  • Page 37 SECTION 3 - MAST SECTION 3 - MAST 3121155 15BD/19BD...
  • Page 38 SECTION 3 - MAST FIGURE 3-1. MAST ASSEMBLY (15BD) 15BD/19BD 3121155...
  • Page 39 SECTION 3 - MAST FIGURE 3-1. MAST ASSEMBLY (15BD) ITEM PART NUMBER DESCRIPTION MAST ASSEMBLY - 15BD 0801321 Mast Assembly All Machines (Excluding SN 0130005748) 0801328 Mast Assembly (Including SN 0130005748) 0100011 Compound, Locking 0362735 Bar, Sheave Pin Support 0561341 Block, Chain Anchor 0641508 Bolt 5/16in-18NC x 1in (Including SN 0130005748)
  • Page 40 SECTION 3 - MAST ITEM PART NUMBER DESCRIPTION 4070862 Shim, Slide Pad 4070970 Shim, Cylinder Mount (Including SN 0130005748) 4070971 Shim, Cylinder Mount (Including SN 0130005748) 4070988 Shim, Slide Pad 4070989 Shim, Slide Pad 4070990 Shim, Slide Pad 4160124 Spring 4567491 Tube, Spacer 4567750...
  • Page 41 SECTION 3 - MAST ITEM PART NUMBER DESCRIPTION 3422346 Pin, Grooved 3422355 3450304 Pin, Cotter 3571103 Plate, Chain Adjustment 4300111 Stud 4751500 Flatwasher 5/16in Regular 1260361 Rev. CHAIN ASSEMBLY - #466 CHAIN 0100062 Compound, Locking (use p/n 0100019) 0561153 Block, Chain Anchor 0561409 Block, Chain Anchor Purchased Assy...
  • Page 42 SECTION 3 - MAST FIGURE 3-2. MAST ASSEMBLY (19BD) 15BD/19BD 3121155...
  • Page 43 SECTION 3 - MAST FIGURE 3-2. MAST ASSEMBLY (19BD) ITEM PART NUMBER DESCRIPTION 0801409 MAST ASSEMBLY - 19BD 0100011 Compound, Locking 0362735 Bar, Sheave Pin Support 0362736 Bar, Sheave Pin Support 0561341 Block, Chain Anchor 0681410 Bolt 1/4in-20NC x 1-1/4in Grade 8 0741006 Bolt #10-24NC x 3/4in 0741606...
  • Page 44 SECTION 3 - MAST ITEM PART NUMBER DESCRIPTION 4567492 Tube, Spacer 4567749 Tube, Spacer 4567750 Tube, Spacer 4567751 Tube, Spacer 4711400 Flatwasher 1/4in Thin 4711500 Flatwasher 5/16in Thin 4740414 Washer, Cup 4750800 Flatwasher #8 Regular 4761000 Lockwasher #10 4761400 Lockwasher 1/4in 1260355 Chain/Clevis Assembly (#544 Chain) (See Items 101-111 for Breakdown)
  • Page 45 SECTION 3 - MAST ITEM PART NUMBER DESCRIPTION 3571103 Plate, Clevis 4300111 Stud 4711500 Flatwasher 5/16in Thin 1260349 Chain Kit (Includes Qty 1 of #201-203, 206 & 210 and Qty 71in/1.8m of #204) 1260357 CHAIN/CLEVIS ASSEMBLY - #444 CHAIN 0100062 Compound, Locking (use p/n 0100019) 0561149 Block...
  • Page 47 SECTION 4 - PLATFORM SECTION 4 - PLATFORM 3121155 15BD/19BD...
  • Page 48 SECTION 4 - PLATFORM FIGURE 4-1. PLATFORM WITH GULLWING GATE (15BD ONLY) 15BD/19BD 3121155...
  • Page 49 SECTION 4 - PLATFORM FIGURE 4-1. PLATFORM WITH GULLWING GATE (15BD ONLY) ITEM PART NUMBER DESCRIPTION 0258475 PLATFORM INSTALLATION - 15BD 3510905 Platform Assembly (See Item 101-122 for Breakdown) 0641408 Bolt, 1/4in-20NC x 1in 0860520 Box, Manual Storage 1060380 Cable, Lanyard 3311405 Locknut, 1/4in-20NC 3422657...
  • Page 50 SECTION 4 - PLATFORM FIGURE 4-2. PLATFORM (27IN/69CM X 23IN/58.5CM) WITH SWING GATE 15BD/19BD 3121155...
  • Page 51 SECTION 4 - PLATFORM FIGURE 4-2. PLATFORM (27IN/69CM X 23IN/58.5CM) WITH SWING GATE ITEM PART NUMBER DESCRIPTION Note: Right/Left Side Gate Entry determined by operator's position when facing push button controls. PLATFORM INSTALLATION 1001125398 Platform with Left Side Gate Entry (Not Shown) 1001111135 Platform with Right Side Gate Entry 0641622...
  • Page 52 SECTION 4 - PLATFORM FIGURE 4-3. PLATFORM (26IN/66CM X 25IN/63.5CM) WITH SWING GATE 15BD/19BD 3121155...
  • Page 53 SECTION 4 - PLATFORM FIGURE 4-3. PLATFORM (26IN/66CM X 25IN/63.5CM) WITH SWING GATE ITEM PART NUMBER DESCRIPTION Note: Right/Left Side Gate Entry determined by operator's position when facing push button controls. PLATFORM INSTALLATION 1001141303 Platform with Rear Gate Entry 1001134102 Platform with Left Side Gate Entry (Not Shown) 1001141301 Platform with Right Side Gate Entry (Not Shown)
  • Page 54 SECTION 4 - PLATFORM FIGURE 4-4. PLATFORM OPTIONS 15BD/19BD 3121155...
  • Page 55 SECTION 4 - PLATFORM FIGURE 4-4. PLATFORM OPTIONS ITEM PART NUMBER DESCRIPTION 1001111597 GATE INTERLOCK INSTALLATION (OPTIONAL) Note: For Corning Spec SN 0130016095 to Present See PLATFORM GATE INTERLOCK INSTALLATION for Breakdown. 0751003 Screw #10 2820035 3 ft/.9m Insulation 3740049 Relay 3820032 Rivet...
  • Page 56 SECTION 4 - PLATFORM FIGURE 4-5. PLATFORM GATE INTERLOCK INSTALLATION 15BD/19BD 3121155...
  • Page 57 SECTION 4 - PLATFORM 3121155 15BD/19BD...
  • Page 58 SECTION 4 - PLATFORM FIGURE 4-5. PLATFORM GATE INTERLOCK INSTALLATION ITEM PART NUMBER DESCRIPTION GATE INTERLOCK INSTALLATION (CORNING SPEC) (SN 0130016095 to Present) 1001128990 27in/69cm x 23in/58.5cm Platforms 1001141536 26in/66cm x 25in/63.5cm Platforms Note: For Corning Spec Prior to SN 0130016095 and all machines See PLATFORM OPTIONS for Breakdown.
  • Page 59 SECTION 5 - CYLINDER SECTION 5 - CYLINDER 3121155 15BD/19BD...
  • Page 60 SECTION 5 - CYLINDER FIGURE 5-1. LIFT CYLINDER ASSEMBLY (ALL MACHINES) (Excluding SN 0130005748) 15BD/19BD 3121155...
  • Page 61 SECTION 5 - CYLINDER FIGURE 5-1. LIFT CYLINDER ASSEMBLY (ALL MACHINES) (Excluding SN 0130005748) ITEM PART NUMBER DESCRIPTION LIFT CYLINDER ASSEMBLY 1001099734 Lift Cylinder Assembly 15BD 1001100058 Lift Cylinder Assembly 19BD 70002092 Barrel 7023391 7023392 Piston 70002093 70002094 Head See Note Seal, Rod (Note: Use Item 50) See Note Rod Wiper (Note: Use Item 50)
  • Page 62 SECTION 5 - CYLINDER FIGURE 5-2. LIFT CYLINDER ASSEMBLY (Including SN 0130005748) 15BD/19BD 3121155...
  • Page 63 SECTION 5 - CYLINDER FIGURE 5-2. LIFT CYLINDER ASSEMBLY (Including SN 0130005748) ITEM PART NUMBER DESCRIPTION 1684088 LIFT CYLINDER ASSEMBLY 1684088 Barrel 7023391 7023392 Piston 7023393 7023394 Head See Note Seal, Rod (Note: Use Item 51) See Note Rod Wiper (Note: Use Item 51) See Note O-Ring (Note: Use Item 51) See Note...
  • Page 65 SECTION 6 - HYDRAULIC SECTION 6 - HYDRAULIC 3121155 15BD/19BD...
  • Page 66 SECTION 6 - HYDRAULIC FIGURE 6-1. HYDRAULIC DIAGRAM 15BD/19BD 3121155...
  • Page 67 SECTION 6 - HYDRAULIC FIGURE 6-1. HYDRAULIC DIAGRAM ITEM PART NUMBER DESCRIPTION Note: Right/Left Side Gate Entry determined by operator's position when facing push button controls. HYDRAULIC DIAGRAM OPTIONS: 0275939 All Machines with Gullwing or Right Side Entry Platforms (Excluding SN 0130005748) 10011126224 All Machines with Left Side Entry Platforms (Not Shown) (Excluding SN 0130005748)
  • Page 69 SECTION 7 - ELECTRICAL SECTION 7 - ELECTRICAL 3121155 15BD/19BD...
  • Page 70 SECTION 7 - ELECTRICAL FIGURE 7-1. ELECTRICAL SCHEMATIC - 120VAC, 60HZ 15BD/19BD 3121155...
  • Page 71 SECTION 7 - ELECTRICAL 3121155 15BD/19BD...
  • Page 72 SECTION 7 - ELECTRICAL FIGURE 7-2. ELECTRICAL SCHEMATIC - 120VAC, 60HZ (CORNING SPEC) 15BD/19BD 3121155...
  • Page 73 SECTION 7 - ELECTRICAL 3121155 15BD/19BD...
  • Page 74 SECTION 7 - ELECTRICAL FIGURE 7-3. ELECTRICAL SCHEMATIC - 120VAC, 50-60HZ (CORNING SPEC) 15BD/19BD 3121155...
  • Page 75 SECTION 7 - ELECTRICAL 3121155 15BD/19BD...
  • Page 76 SECTION 7 - ELECTRICAL FIGURE 7-4. ELECTRICAL SCHEMATIC - 220VAC, 50-60HZ (CORNING SPEC) 15BD/19BD 3121155...
  • Page 77 SECTION 7 - ELECTRICAL 3121155 15BD/19BD...
  • Page 79 SECTION 8 - DECALS SECTION 8 - DECALS 3121155 15BD/19BD...
  • Page 80 SECTION 8 - DECALS FIGURE 8-1. DECAL INSTALLATION 15BD/19BD 3121155...
  • Page 81 SECTION 8 - DECALS FIGURE 8-1. DECAL INSTALLATION ITEM PART NUMBER DESCRIPTION DECAL INSTALLATION 0272159 Decal Installation 15BD 1001128987 Decal Installation 19BD Decal - Patent Options: 1700584 Decal - Patent (Prior to SN 0130016815) 1001131273 Decal - Patent (SN 0130016815 to Present) See Note Decal - Bar Code Only (Note: Available for Purchase) 1703073...
  • Page 83 SECTION 9 - RECOMMENDED SERVICE PARTS STOCK SECTION 9 - RECOMMENDED SERVICE PARTS STOCK 3121155 15BD/19BD...
  • Page 84 SECTION 9 - RECOMMENDED SERVICE PARTS STOCK FIGURE 9-1. 15BD STANDARD PARTS ITEM PART NUMBER DESCRIPTION Note Note: The following list will service fleets of machines (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied.
  • Page 86 SECTION 9 - RECOMMENDED SERVICE PARTS STOCK FIGURE 9-2. 15BD VARIABLE PARTS ITEM PART NUMBER DESCRIPTION Note Note: The following list will service fleets of machines (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied.
  • Page 87 SECTION 10 - SPECIAL OPTIONS SECTION 10 - SPECIAL OPTIONS 3121155 15BD/19BD...
  • Page 88 SECTION 10 - SPECIAL OPTIONS FIGURE 10-1. SPECIAL OPTIONS ITEM PART NUMBER DESCRIPTION Note Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department.
  • Page 89 PART NUMBER INDEX PART NUMBER INDEX 3121155 15BD/19BD...
  • Page 90 PART NUMBER INDEX 0010586 ....... 81 0861731 ..28, 32, 36 1001132981 ....45 1701509 ....... 81 0100011 ..15, 16, 27, 31, 0902047 ....39, 43 1001133131 ....58 1702102 ....... 23 35, 39, 43, 45, 51, 53 0902422 ....39, 43 1001133132 ....
  • Page 91 PART NUMBER INDEX 3422720 ...... 44 4060700 ....28, 32 4460968 ....... 58 70000646 ....21 3422750 ....39, 43 4060803 ...... 49 4530010 ....... 23 70000647 ....21 3422752 ....39, 43 4060960 ....39, 43 4530013 ....... 23 70000648 ....

This manual is also suitable for:

Jlg 19bd