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Oshkosh Corporation JLG 1030S Illustrated Parts Manual
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Oshkosh Corporation JLG 1030S Illustrated Parts Manual

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Summary of Contents for Oshkosh Corporation JLG 1030S

  • Page 3 3121756 1030S, 1100SJ...
  • Page 4 1030S, 1100SJ 3121756...
  • Page 5 3121756 1030S, 1100SJ...
  • Page 7 TABLE OF CONTENTS SECTION 1 - FRAME ..................................11 FIGURE 1-1. AXLE INSTALLATION - 2WS ........................... 12 FIGURE 1-2. AXLE INSTALLATION - 4WS ........................... 14 FIGURE 1-3. STEER INSTALLATION - 2WS ..........................16 FIGURE 1-4. STEER INSTALLATION - 4WS ..........................18 FIGURE 1-5.
  • Page 8 TABLE OF CONTENTS FIGURE 2-34. HOOD ASSEMBLY - ENGINE SIDE (DEUTZ TD2.9L4 ENGINE) ................. 152 FIGURE 2-35. HOOD ASSEMBLY - TANK SIDE.......................... 154 SECTION 3 - ENGINE ..................................157 FIGURE 3-1. DEUTZ TD2011 ENGINE INSTALLATION ......................158 FIGURE 3-2. DEUTZ TD2011 ENGINE AND PUMPS SUB-ASSEMBLY ..................160 FIGURE 3-3.
  • Page 9 TABLE OF CONTENTS FIGURE 5-7. PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION - STANDARD MACHINES (ENGLISH/KOREAN LANGUAGE) ....................................296 FIGURE 5-8. PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION - SHIPYARD MACHINES (ENGLISH LANGUAGE) ........................................298 FIGURE 5-9. PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION - SHIPYARD MACHINES (ENGLISH/CHINESE LANGUAGE) ....................................
  • Page 10 TABLE OF CONTENTS FIGURE 8-23. LOAD SENSING PIN HARNESS .......................... 424 FIGURE 8-24. MAIN VALVE HARNESS ............................426 FIGURE 8-25. OVERHEAD SOFT TOUCH HARNESS ........................ 428 FIGURE 8-26. PLATFORM CONSOLE BOX HARNESS ......................430 FIGURE 8-27. PLATFORM VALVE HARNESS (1030S) ....................... 432 FIGURE 8-28.
  • Page 11 SECTION 1 - FRAME SECTION 1 - FRAME 3121756 1030S, 1100SJ...
  • Page 12 SECTION 1 - FRAME FIGURE 1-1. AXLE INSTALLATION - 2WS 1030S, 1100SJ 3121756...
  • Page 13 SECTION 1 - FRAME FIGURE 1-1. AXLE INSTALLATION - 2WS ITEM PART NUMBER DESCRIPTION 1001149658 AXLE INSTALLATION 0100011 Compound, Locking 0100019 Compound, Locking 0100081 Adhesive (Not Shown) 0701014 Bolt M10 x 30 0701221 Bolt M12 x 65 0761012 Bolt M10 x 25 0761216 Bolt M12 x 40 0761217...
  • Page 14 SECTION 1 - FRAME FIGURE 1-2. AXLE INSTALLATION - 4WS 1030S, 1100SJ 3121756...
  • Page 15 SECTION 1 - FRAME FIGURE 1-2. AXLE INSTALLATION - 4WS ITEM PART NUMBER DESCRIPTION 1001222642 AXLE INSTALLATION 0100011 Compound, Locking 0100019 Compound, Locking 0100081 Adhesive (Not Shown) 0701014 Bolt M10 x 30 0701221 Bolt M12 x 65 0761012 Bolt M10 x 25 0761216 Bolt M12 x 40 0761217...
  • Page 16 SECTION 1 - FRAME FIGURE 1-3. STEER INSTALLATION - 2WS 1030S, 1100SJ 3121756...
  • Page 17 SECTION 1 - FRAME FIGURE 1-3. STEER INSTALLATION - 2WS ITEM PART NUMBER DESCRIPTION 1001149657 STEER INSTALLATION 0100011 Compound, Locking 0100019 Compound, Locking 0100035 Compound, Locking 0080277 Adapter, Sensor 0200833 Arm, Sensor 0630464 Screw #10 x 1/2 0641505 Bolt 5/16 x 5/8 0641511 Bolt 5/16 x 1-3/8 0701219...
  • Page 18 SECTION 1 - FRAME FIGURE 1-4. STEER INSTALLATION - 4WS 1030S, 1100SJ 3121756...
  • Page 19 SECTION 1 - FRAME FIGURE 1-4. STEER INSTALLATION - 4WS ITEM PART NUMBER DESCRIPTION 1001222688 STEER INSTALLATION 0080277 Adapter, Sensor 0100011 Compound, Locking 0100019 Compound, Locking 0100035 Compound, Locking (Not Shown) 0200833 Arm, Sensor 0630464 Screw #10 x 1/2 0641505 Bolt 5/16 x 5/8 0641511 Bolt 5/16 x 1-3/8...
  • Page 20 SECTION 1 - FRAME ITEM PART NUMBER DESCRIPTION 1001152574 Axle Power Track Harness (Not Shown - See Separate Breakdown in ELECTRICAL SECTION) 1001155044 Nut 15/32 1001161709 Switch, Toggle 1030S, 1100SJ 3121756...
  • Page 22 SECTION 1 - FRAME FIGURE 1-5. WHEEL DRIVE INSTALLATION - 2WD 1030S, 1100SJ 3121756...
  • Page 23 SECTION 1 - FRAME FIGURE 1-5. WHEEL DRIVE INSTALLATION - 2WD ITEM PART NUMBER DESCRIPTION 1001150018 WHEEL DRIVE INSTALLATION - 2WD 0100019 Compound, Locking 0761616 Bolt M16 x 40 5241600 Washer M16 1001146251 Drive Hub Assembly - 2WD Front (See Separate Breakdown in this Section) 1001151094 Drive Hub/Motor Assembly - 2WD Rear...
  • Page 24 SECTION 1 - FRAME FIGURE 1-6. WHEEL DRIVE INSTALLATION - 4WD 1030S, 1100SJ 3121756...
  • Page 25 SECTION 1 - FRAME FIGURE 1-6. WHEEL DRIVE INSTALLATION - 4WD ITEM PART NUMBER DESCRIPTION 1001150017 WHEEL DRIVE INSTALLATION - 4WD 0100019 Compound, Locking 0761616 Bolt M16 x 40 5241600 Washer M16 1001151092 Drive Hub/Motor Assembly 0100011 Compound, Locking 3020008 Lubricant 0761214 Bolt M12 x 30 (2 Per Assembly)
  • Page 26 SECTION 1 - FRAME FIGURE 1-7. DRIVE HUB ASSEMBLY - 2WD FRONT 1030S, 1100SJ 3121756...
  • Page 27 SECTION 1 - FRAME FIGURE 1-7. DRIVE HUB ASSEMBLY - 2WD FRONT ITEM PART NUMBER DESCRIPTION 1001146251 DRIVE HUB ASSEMBLY - 2WD FRONT 0100071 Adhesive 0760808 Bolt M8 x 16 3450810 Pin, Cotter 1/4 x 2-1/2 4811900 Washer M8 1001146249 1001146250 Spindle 1001146253...
  • Page 28 SECTION 1 - FRAME FIGURE 1-8. DRIVE HUB ASSEMBLY 1030S, 1100SJ 3121756...
  • Page 29 SECTION 1 - FRAME FIGURE 1-8. DRIVE HUB ASSEMBLY ITEM PART NUMBER DESCRIPTION 1001101550 DRIVE HUB ASSEMBLY 70002015 Bolt M8 x 25 70002016 Ring, Motor Support See Note O-Ring (Note: Use Item 51) 70002018 Snap Ring 70002019 Retainer, Spring 70002020 Spring See Note Piston (Note: Use Item 53)
  • Page 30 SECTION 1 - FRAME ITEM PART NUMBER DESCRIPTION 70002247 Cover Kit (Includes Items 41-44 & 46-50) 70002249 Brake Kit (Includes Items 4-13) 1030S, 1100SJ 3121756...
  • Page 32 SECTION 1 - FRAME FIGURE 1-9. DRIVE MOTOR ASSEMBLY - 2WD 1030S, 1100SJ 3121756...
  • Page 33 SECTION 1 - FRAME FIGURE 1-9. DRIVE MOTOR ASSEMBLY - 2WD ITEM PART NUMBER DESCRIPTION 1001149458 DRIVE MOTOR ASSEMBLY - 2WD 70000852 Bearing Kit 70003628 Locating Pin 7007438 Snap Ring 70000853 Swash Plate See Note Gasket (Note: Use Item 51) 70004201 70004202 Ring, Retaining...
  • Page 34 SECTION 1 - FRAME FIGURE 1-10. DRIVE MOTOR ASSEMBLY - 4WD 1030S, 1100SJ 3121756...
  • Page 35 SECTION 1 - FRAME FIGURE 1-10. DRIVE MOTOR ASSEMBLY - 4WD ITEM PART NUMBER DESCRIPTION 1001149456 DRIVE MOTOR ASSEMBLY - 4WD 70000852 Bearing Kit 70003628 Locating Pin 7007439 Snap Ring 70000853 Swash Plate See Note Gasket (Note: Use Item 51) 70004201 70004202 Ring, Retaining...
  • Page 36 SECTION 1 - FRAME FIGURE 1-11. TIRE AND WHEEL INSTALLATION - FOAM-FILLED 1030S, 1100SJ 3121756...
  • Page 37 SECTION 1 - FRAME FIGURE 1-11. TIRE AND WHEEL INSTALLATION - FOAM-FILLED ITEM PART NUMBER DESCRIPTION 1001150022 TIRE AND WHEEL INSTALLATION - FOAM-FILLED Note: Assemblies may require ballast/foam filling to manufacturer's specifications prior to installing on a machine. Refer to Operation and Safety or Service and Maintenance Manuals.
  • Page 38 SECTION 1 - FRAME FIGURE 1-12. TIRE AND WHEEL INSTALLATION - SOLID 1030S, 1100SJ 3121756...
  • Page 39 SECTION 1 - FRAME FIGURE 1-12. TIRE AND WHEEL INSTALLATION - SOLID ITEM PART NUMBER DESCRIPTION 1001150023 TIRE AND WHEEL INSTALLATION - SOLID 0701619 Bolt M16 x 55 (16 Per Wheel) 5241600 Washer M16 (16 Per Wheel) 1001147247 Tire and Wheel Assembly - Solid 3121756 1030S, 1100SJ...
  • Page 40 SECTION 1 - FRAME FIGURE 1-13. VALVES INSTALLATION - FRAME (2WD) (SN B300001586 through B300001676) 1030S, 1100SJ 3121756...
  • Page 41 SECTION 1 - FRAME FIGURE 1-13. VALVES INSTALLATION - FRAME (2WD) (SN B300001586 through B300001676) ITEM PART NUMBER DESCRIPTION 1001150041 VALVES INSTALLATION - FRAME (2WD) (SN B300001586 through B300001676) 0700830 Bolt M8 x 130 0760612 Bolt M6 x 25 0760614 Bolt M6 x 30 0761215 Bolt M12 x 35...
  • Page 42 SECTION 1 - FRAME FIGURE 1-14. VALVES INSTALLATION - FRAME (1030S WITH 2WD/2WS) (SN B300001677 to Present) 1030S, 1100SJ 3121756...
  • Page 43 SECTION 1 - FRAME FIGURE 1-14. VALVES INSTALLATION - FRAME (1030S WITH 2WD/2WS) (SN B300001677 to Present) ITEM PART NUMBER DESCRIPTION 1001223985 VALVES INSTALLATION - FRAME (1030S WITH 2WD/2WS) (SN B300001677 to Present) 0100011 Compound, Locking 0760614 Bolt M6 x 30 0760812 Bolt M8 x 25 0700830...
  • Page 44 SECTION 1 - FRAME FIGURE 1-15. VALVES INSTALLATION - FRAME (1100SJ WITH 2WD/2WS) (SN B300001677 to Present) 1030S, 1100SJ 3121756...
  • Page 45 SECTION 1 - FRAME FIGURE 1-15. VALVES INSTALLATION - FRAME (1100SJ WITH 2WD/2WS) (SN B300001677 to Present) ITEM PART NUMBER DESCRIPTION 1001223984 VALVES INSTALLATION - FRAME (1100SJ WITH 2WD/2WS) (SN B300001677 to Present) 0100011 Compound, Locking 0760614 Bolt M6 x 30 0760812 Bolt M8 x 25 0700830...
  • Page 46 SECTION 1 - FRAME FIGURE 1-16. VALVES INSTALLATION - FRAME (4WD) (SN B300001586 through B300001676) 1030S, 1100SJ 3121756...
  • Page 47 SECTION 1 - FRAME FIGURE 1-16. VALVES INSTALLATION - FRAME (4WD) (SN B300001586 through B300001676) ITEM PART NUMBER DESCRIPTION 1001150040 VALVES INSTALLATION - FRAME (4WD) (SN B300001586 through B300001676) 0100011 Compound, Locking 0760612 Bolt M6 x 25 0760614 Bolt M6 x 30 0761012 Bolt M10 x 25 0761215...
  • Page 48 SECTION 1 - FRAME FIGURE 1-17. VALVES INSTALLATION - FRAME (1030S WITH 4WD/2WS) (SN B300001677 to Present) 1030S, 1100SJ 3121756...
  • Page 49 SECTION 1 - FRAME FIGURE 1-17. VALVES INSTALLATION - FRAME (1030S WITH 4WD/2WS) (SN B300001677 to Present) ITEM PART NUMBER DESCRIPTION 1001223932 VALVES INSTALLATION - FRAME (1030S WITH 4WD/2WS) (SN B300001677 to Present) 0100011 Compound, Locking 0760614 Bolt M6 x 30 0760812 Bolt M8 x 25 0761012...
  • Page 50 SECTION 1 - FRAME FIGURE 1-18. VALVES INSTALLATION - FRAME (1030S WITH 4WD/4WS) 1030S, 1100SJ 3121756...
  • Page 51 SECTION 1 - FRAME FIGURE 1-18. VALVES INSTALLATION - FRAME (1030S WITH 4WD/4WS) ITEM PART NUMBER DESCRIPTION 1001223891 VALVES INSTALLATION - FRAME (1030S WITH 4WD/4WS) 0100011 Compound, Locking 0760614 Bolt M6 x 30 0760812 Bolt M8 x 25 0761012 Bolt M10 x 25 3290605 Nut M6 3290805...
  • Page 52 SECTION 1 - FRAME FIGURE 1-19. VALVES INSTALLATION - FRAME (1100SJ WITH 4WD/2WS) (SN B300001677 to Present) 1030S, 1100SJ 3121756...
  • Page 53 SECTION 1 - FRAME FIGURE 1-19. VALVES INSTALLATION - FRAME (1100SJ WITH 4WD/2WS) (SN B300001677 to Present) ITEM PART NUMBER DESCRIPTION 1001223931 VALVES INSTALLATION - FRAME (1100SJ WITH 4WD/2WS) (SN B300001677 to Present) 0100011 Compound, Locking 0760614 Bolt M6 x 30 0760812 Bolt M8 x 25 0761012...
  • Page 54 SECTION 1 - FRAME FIGURE 1-20. VALVES INSTALLATION - FRAME (1100SJ WITH 4WD/4WS) 1030S, 1100SJ 3121756...
  • Page 55 SECTION 1 - FRAME FIGURE 1-20. VALVES INSTALLATION - FRAME (1100SJ WITH 4WD/4WS) ITEM PART NUMBER DESCRIPTION 1001223890 VALVES INSTALLATION - FRAME (1100SJ WITH 4WD/4WS) 0100011 Compound, Locking 0760614 Bolt M6 x 30 0760812 Bolt M8 x 25 0761012 Bolt M10 x 25 3290605 Nut M6 3290805...
  • Page 56 SECTION 1 - FRAME FIGURE 1-21. TRACTION VALVE ASSEMBLY - 2WD 1030S, 1100SJ 3121756...
  • Page 57 SECTION 1 - FRAME FIGURE 1-21. TRACTION VALVE ASSEMBLY - 2WD ITEM PART NUMBER DESCRIPTION 1001194532 TRACTION VALVE ASSEMBLY - 2WD 70000804 Cartridge, Shuttle Valve 70000805 Seal Kit - 70000804 Valve 70005775 Cartridge, Solenoid Less Coil 70005776 Seal Kit - 70005775 Valve 7022390 Nut, Coil 70002386...
  • Page 58 SECTION 1 - FRAME FIGURE 1-22. TRACTION VALVE ASSEMBLY - 4WD 1030S, 1100SJ 3121756...
  • Page 59 SECTION 1 - FRAME FIGURE 1-22. TRACTION VALVE ASSEMBLY - 4WD ITEM PART NUMBER DESCRIPTION 1001151409 TRACTION VALVE ASSEMBLY - 4WD 70005774 Cartridge, Check Valve 7024808 Seal Kit - 70005774 Valve 70002958 Cartridge, Flow Divider Valve 70002959 Seal Kit - 70002958 Valve 70000804 Cartridge, Shuttle Valve 70000805...
  • Page 60 SECTION 1 - FRAME FIGURE 1-23. AXLE EXTEND/STEER ASSEMBLY 1030S, 1100SJ 3121756...
  • Page 61 SECTION 1 - FRAME FIGURE 1-23. AXLE EXTEND/STEER ASSEMBLY ITEM PART NUMBER DESCRIPTION 1001151834 AXLE EXTEND/STEER ASSEMBLY 70006086 Valve (Steer) (SN B300001586 through B300002951) 7012773 Seal Kit - 70006086 Valve 70004463 Coil 70004461 O-Ring, Pole Tube 7021375 Nut, Coil 70006929 Valve (Steer) (SN B300002952 to Present) See Note Seal Kit - 70006929 Valve (Note: Not Available for Purchase)
  • Page 62 SECTION 1 - FRAME FIGURE 1-24. STEER VALVE ASSEMBLY 1030S, 1100SJ 3121756...
  • Page 63 SECTION 1 - FRAME FIGURE 1-24. STEER VALVE ASSEMBLY ITEM PART NUMBER DESCRIPTION 1001222524 STEER VALVE ASSEMBLY 70006086 Valve (Steer) (SN B300001586 through B300002951) 7012773 Seal Kit - 70006086 Valve 70004463 Coil 70004461 O-Ring, Pole Tube 7021375 Nut, Coil 70006929 Valve (Steer) (SN B300002952 to Present) See Note Seal Kit - 70006929 Valve (Note: Not Available for Purchase)
  • Page 64 SECTION 1 - FRAME FIGURE 1-25. FRAME COVER INSTALLATION - STANDARD MACHINES (2WS) 1030S, 1100SJ 3121756...
  • Page 65 SECTION 1 - FRAME FIGURE 1-25. FRAME COVER INSTALLATION - STANDARD MACHINES (2WS) ITEM PART NUMBER DESCRIPTION 1001150044 FRAME COVER INSTALLATION - STANDARD MACHINES 0761008 Bolt M10 x 16 1671049 Cover 4812000 Washer M10 1001150577 Cover 1001150578 Cover 1001150579 Cover 3121756 1030S, 1100SJ...
  • Page 66 SECTION 1 - FRAME FIGURE 1-26. FRAME COVER INSTALLATION - STANDARD MACHINES (4WS) 1030S, 1100SJ 3121756...
  • Page 67 SECTION 1 - FRAME FIGURE 1-26. FRAME COVER INSTALLATION - STANDARD MACHINES (4WS) ITEM PART NUMBER DESCRIPTION 1001232783 FRAME COVER INSTALLATION - STANDARD MACHINES 0761008 Bolt M10 x 16 1671049 Cover 4812000 Washer M10 1001150577 Cover 1001150578 Cover 1001150579 Cover 3121756 1030S, 1100SJ...
  • Page 68 SECTION 1 - FRAME FIGURE 1-27. FRAME COVER INSTALLATION - SHIPYARD MACHINES (2WS) 1030S, 1100SJ 3121756...
  • Page 69 SECTION 1 - FRAME FIGURE 1-27. FRAME COVER INSTALLATION - SHIPYARD MACHINES (2WS) ITEM PART NUMBER DESCRIPTION 1001150042 FRAME COVER INSTALLATION - SHIPYARD MACHINES 0761008 Bolt M10 x 16 1671049 Cover 4812000 Washer M10 1001110877 Mount, Fire Extinguisher 1001150577 Cover 1001150578 Cover 1001150579...
  • Page 70 SECTION 1 - FRAME FIGURE 1-28. FRAME COVER INSTALLATION - SHIPYARD MACHINES (4WS) 1030S, 1100SJ 3121756...
  • Page 71 SECTION 1 - FRAME FIGURE 1-28. FRAME COVER INSTALLATION - SHIPYARD MACHINES (4WS) ITEM PART NUMBER DESCRIPTION 1001232782 FRAME COVER INSTALLATION - SHIPYARD MACHINES 0761008 Bolt M10 x 16 1671049 Cover 4812000 Washer M10 1001110877 Mount, Fire Extinguisher 1001150577 Cover 1001150578 Cover 1001150579...
  • Page 73 SECTION 2 - TURNTABLE SECTION 2 - TURNTABLE 3121756 1030S, 1100SJ...
  • Page 74 SECTION 2 - TURNTABLE FIGURE 2-1. VALVE INSTALLATION - TURNTABLE (1030S) (SN B300001586 through B300001676) 1030S, 1100SJ 3121756...
  • Page 75 SECTION 2 - TURNTABLE FIGURE 2-1. VALVE INSTALLATION - TURNTABLE (1030S) (SN B300001586 through B300001676) ITEM PART NUMBER DESCRIPTION 1001151550 VALVE INSTALLATION - TURNTABLE (1030S) (SN B300001586 through B300001676) 0100011 Compound, Locking 0761010 Bolt M10 x 20 0761217 Bolt M12 x 45 3291205 Nut M12 4812000...
  • Page 76 SECTION 2 - TURNTABLE FIGURE 2-2. VALVE INSTALLATION - TURNTABLE (1030S WITH 2WD/2WS) (SN B300001677 to Present) 1030S, 1100SJ 3121756...
  • Page 77 SECTION 2 - TURNTABLE FIGURE 2-2. VALVE INSTALLATION - TURNTABLE (1030S WITH 2WD/2WS) (SN B300001677 to Present) ITEM PART NUMBER DESCRIPTION 1001223985 VALVE INSTALLATION - TURNTABLE (1030S WITH 2WD/2WS) (SN B300001677 to Present) 0100011 Compound, Locking 0641606 Bolt 3/8 x 3/4 0761010 Bolt M10 x 20 0761217...
  • Page 78 SECTION 2 - TURNTABLE FIGURE 2-3. VALVE INSTALLATION - TURNTABLE (1030S WITH 4WD/2WS) (SN B300001677 to Present) 1030S, 1100SJ 3121756...
  • Page 79 SECTION 2 - TURNTABLE FIGURE 2-3. VALVE INSTALLATION - TURNTABLE (1030S WITH 4WD/2WS) (SN B300001677 to Present) ITEM PART NUMBER DESCRIPTION 1001223932 VALVE INSTALLATION - TURNTABLE (1030S WITH 4WD/2WS) (SN B300001677 to Present) 0100011 Compound, Locking 0641606 Bolt 3/8 x 3/4 0761010 Bolt M10 x 20 0761217...
  • Page 80 SECTION 2 - TURNTABLE FIGURE 2-4. VALVE INSTALLATION - TURNTABLE (1030S WITH 4WD/4WS) 1030S, 1100SJ 3121756...
  • Page 81 SECTION 2 - TURNTABLE FIGURE 2-4. VALVE INSTALLATION - TURNTABLE (1030S WITH 4WD/4WS) ITEM PART NUMBER DESCRIPTION 1001223891 VALVE INSTALLATION - TURNTABLE (1030S WITH 4WD/4WS) 0100011 Compound, Locking 0641606 Bolt 3/8 x 3/4 0761010 Bolt M10 x 20 0761217 Bolt M12 x 45 3291205 Nut M12 4711600...
  • Page 82 SECTION 2 - TURNTABLE FIGURE 2-5. VALVE INSTALLATION - TURNTABLE (1100SJ) (SN B300001586 through B300001676) 1030S, 1100SJ 3121756...
  • Page 83 SECTION 2 - TURNTABLE FIGURE 2-5. VALVE INSTALLATION - TURNTABLE (1100SJ) (SN B300001586 through B300001676) ITEM PART NUMBER DESCRIPTION 1001151549 VALVE INSTALLATION - TURNTABLE (1100SJ) (SN B300001586 through B300001676) 0100011 Compound, Locking 0761010 Bolt M10 x 20 0761217 Bolt M12 x 45 3291205 Nut M12 4812000...
  • Page 84 SECTION 2 - TURNTABLE FIGURE 2-6. VALVE INSTALLATION - TURNTABLE (1100SJ WITH 2WD/2WS) (SN B300001677 to Present) 1030S, 1100SJ 3121756...
  • Page 85 SECTION 2 - TURNTABLE FIGURE 2-6. VALVE INSTALLATION - TURNTABLE (1100SJ WITH 2WD/2WS) (SN B300001677 to Present) ITEM PART NUMBER DESCRIPTION 1001223984 VALVE INSTALLATION - TURNTABLE (1100SJ WITH 2WD/2WD) (SN B300001677 to Present) 0100011 Compound, Locking 0641606 Bolt 3/8 x 3/4 0761010 Bolt M10 x 20 0761217...
  • Page 86 SECTION 2 - TURNTABLE FIGURE 2-7. VALVE INSTALLATION - TURNTABLE (1100SJ WITH 4WD/2WS) (SN B300001677 to Present) 1030S, 1100SJ 3121756...
  • Page 87 SECTION 2 - TURNTABLE FIGURE 2-7. VALVE INSTALLATION - TURNTABLE (1100SJ WITH 4WD/2WS) (SN B300001677 to Present) ITEM PART NUMBER DESCRIPTION 1001223931 VALVE INSTALLATION - TURNTABLE (1100SJ WITH 4WD/2WS) (SN B300001677 to Present) 0100011 Compound, Locking 0641606 Bolt 3/8 x 3/4 0761010 Bolt M10 x 20 0761217...
  • Page 88 SECTION 2 - TURNTABLE FIGURE 2-8. VALVE INSTALLATION - TURNTABLE (1100SJ WITH 4WD/4WS) 1030S, 1100SJ 3121756...
  • Page 89 SECTION 2 - TURNTABLE FIGURE 2-8. VALVE INSTALLATION - TURNTABLE (1100SJ WITH 4WD/4WS) ITEM PART NUMBER DESCRIPTION 1001223890 VALVE INSTALLATION - TURNTABLE (1100SJ WITH 4WD/4WS) 0100011 Compound, Locking 0641606 Bolt 3/8 x 3/4 0761010 Bolt M10 x 20 0761217 Bolt M12 x 45 3291205 Nut M12 4711600...
  • Page 90 SECTION 2 - TURNTABLE FIGURE 2-9. MAIN VALVE ASSEMBLY (SN B300001586 through B300001676) 1030S, 1100SJ 3121756...
  • Page 91 SECTION 2 - TURNTABLE FIGURE 2-9. MAIN VALVE ASSEMBLY (SN B300001586 through B300001676) ITEM PART NUMBER DESCRIPTION 1001151420 MAIN VALVE ASSEMBLY (SN B300001586 through B300001676) 7017467 Cartridge, Solenoid Valve Less Coil 7012967 Seal Kit - 7017467 Valve 7022390 Nut, Coil 7017453 Cartridge, Solenoid Valve Less Coil 7017402...
  • Page 92 SECTION 2 - TURNTABLE ITEM PART NUMBER DESCRIPTION 7017418 Cartridge, Relief Valve 7012998 Seal Kit - 7017418 Valve 7024894 Cartridge, Relief Valve 7012998 Seal Kit - 7024894 Valve 7017420 Cartridge, Relief Valve 7012998 Seal Kit - 7017420 Valve 70005784 Cartridge, Relief Valve 7012998 Seal Kit - 70005784 Valve 70001978...
  • Page 94 SECTION 2 - TURNTABLE FIGURE 2-10. MAIN VALVE ASSEMBLY (SN B300001677 to Present) 1030S, 1100SJ 3121756...
  • Page 95 SECTION 2 - TURNTABLE FIGURE 2-10. MAIN VALVE ASSEMBLY (SN B300001677 to Present) ITEM PART NUMBER DESCRIPTION 1001219116 MAIN VALVE ASSEMBLY (SN B300001677 to Present) 7017467 Cartridge, Solenoid Valve Less Coil 7012967 Seal Kit - 7017467 Valve 7022390 Nut, Coil 7017453 Cartridge, Solenoid Valve Less Coil 7017402...
  • Page 96 SECTION 2 - TURNTABLE ITEM PART NUMBER DESCRIPTION 10837489 Cartridge, Check Valve 7023919 Seal Kit - 10837489 Valve 7017418 Cartridge, Relief Valve 7012998 Seal Kit - 7017418 Valve 70006241 Cartridge, Relief Valve 7012998 Seal Kit - 70006241 Valve 7017420 Cartridge, Relief Valve 7012998 Seal Kit - 7017420 Valve 70006242...
  • Page 98 SECTION 2 - TURNTABLE FIGURE 2-11. SWING DRIVE INSTALLATION 1030S, 1100SJ 3121756...
  • Page 99 SECTION 2 - TURNTABLE FIGURE 2-11. SWING DRIVE INSTALLATION ITEM PART NUMBER DESCRIPTION 1001150024 SWING DRIVE INSTALLATION 0100019 Compound, Locking 0761618 Bolt M16 x 50 0772020 Bolt M20 x 60 0682418 Bolt 7/8 x 2-1/4 3291602 Nut M16 4071041 Shim 5242000 Washer M20 4892400...
  • Page 100 SECTION 2 - TURNTABLE FIGURE 2-12. SWING MOTOR/HUB ASSEMBLY 1030S, 1100SJ 3121756...
  • Page 101 SECTION 2 - TURNTABLE 3121756 1030S, 1100SJ...
  • Page 102 SECTION 2 - TURNTABLE FIGURE 2-12. SWING MOTOR/HUB ASSEMBLY ITEM PART NUMBER DESCRIPTION 1001134098 SWING MOTOR/HUB ASSEMBLY See Note Housing/Shaft Assembly (Note: Not Available - Purchase Complete Swing Motor/Hub Assembly) 7024183 Shaft, Output 7000236 Seal, Lip 1001091460 Cup, Bearing 1001091460 Cone, Bearing 1001091461 Cup, Bearing...
  • Page 103 SECTION 2 - TURNTABLE ITEM PART NUMBER DESCRIPTION 7017085 Elbow 7000213 O-Ring 7024188 MOTOR ASSEMBLY 7024391 Bolt 7004035 Cover, End 7024389 Seal, Commutator 7024389 Seal, Ring 7024453 Commutator and Ring Assembly 7004453 Ring 7024379 Manifold 7024392 Rotor Set 7024380 Plate, Wear 7024393 Link, Drive 7024395...
  • Page 104 SECTION 2 - TURNTABLE ITEM PART NUMBER DESCRIPTION 7024197 Bearing Kit - Brake (Includes Items 207 & 210-212) 1030S, 1100SJ 3121756...
  • Page 106 SECTION 2 - TURNTABLE FIGURE 2-13. PINION SHIELD INSTALLATION (OPTIONAL) 1030S, 1100SJ 3121756...
  • Page 107 SECTION 2 - TURNTABLE FIGURE 2-13. PINION SHIELD INSTALLATION (OPTIONAL) ITEM PART NUMBER DESCRIPTION 1001150078 PINION SHIELD INSTALLATION (OPTIONAL) 0100011 Compound, Locking 0761214 Bolt M12 x 30 4812100 Washer M12 1001151180 Shield, Pinion 3121756 1030S, 1100SJ...
  • Page 108 SECTION 2 - TURNTABLE FIGURE 2-14. TURNTABLE BEARING AND LUBE INSTALLATION 1030S, 1100SJ 3121756...
  • Page 109 SECTION 2 - TURNTABLE FIGURE 2-14. TURNTABLE BEARING AND LUBE INSTALLATION ITEM PART NUMBER DESCRIPTION 1001150026 TURNTABLE BEARING AND LUBE INSTALLATION 0100019 Compound, Locking 0711624 Bolt M16 x 80 Grade 10.9 0711629 Bolt M16 x 120 Grade 10.9 5241600 Washer M16 1001151058 Bearing, Swing 1001151646...
  • Page 110 SECTION 2 - TURNTABLE FIGURE 2-15. BEARING AND TURNTABLE SHIELDS INSTALLATION 1030S, 1100SJ 3121756...
  • Page 111 SECTION 2 - TURNTABLE FIGURE 2-15. BEARING AND TURNTABLE SHIELDS INSTALLATION ITEM PART NUMBER DESCRIPTION 1001150096 BEARING AND TURNTABLE SHIELDS INSTALLATION 0100011 Compound, Locking 0761214 Bolt M12 x 30 3291205 Nut M12 4812100 Washer M12 1001221679 Bracket 1001221680 Bracket 0760807 Bolt M8 x 14 0761212 Bolt M12 x 25...
  • Page 112 SECTION 2 - TURNTABLE FIGURE 2-16. TURNTABLE LOCK INSTALLATION 1030S, 1100SJ 3121756...
  • Page 113 SECTION 2 - TURNTABLE FIGURE 2-16. TURNTABLE LOCK INSTALLATION ITEM PART NUMBER DESCRIPTION 1001150019 TURNTABLE LOCK INSTALLATION 1260017 7 in/16cm Chain 3760170 Ring 1001215629 1001151025 3121756 1030S, 1100SJ...
  • Page 114 SECTION 2 - TURNTABLE FIGURE 2-17. ROTARY COUPLING AND COLLECTOR RING INSTALLATION 1030S, 1100SJ 3121756...
  • Page 115 SECTION 2 - TURNTABLE FIGURE 2-17. ROTARY COUPLING AND COLLECTOR RING INSTALLATION ITEM PART NUMBER DESCRIPTION 1001150025 ROTARY COUPLING AND COLLECTOR RING INSTALLATION 0100011 Compound, Locking 0761214 Bolt M12 x 30 0761221 Bolt M12 x 65 1001216394 Rotary Coupling and Collector Ring Assembly (See Items 101-113 for Breakdown) 3291205 Nut M12...
  • Page 116 SECTION 2 - TURNTABLE FIGURE 2-18. BATTERY TRAY AND AUXILIARY PUMP INSTALLATION 1030S, 1100SJ 3121756...
  • Page 117 SECTION 2 - TURNTABLE FIGURE 2-18. BATTERY TRAY AND AUXILIARY PUMP INSTALLATION ITEM PART NUMBER DESCRIPTION 1001148588 BATTERY TRAY AND AUXILIARY PUMP INSTALLATION 0400020 Battery 0760608 Bolt M6 x 16 0681607 Bolt 3/8 x 7/8 0761016 Bolt M10 x 40 3290601 Nut M6 3291005...
  • Page 118 SECTION 2 - TURNTABLE FIGURE 2-19. TANKS INSTALLATION 1030S, 1100SJ 3121756...
  • Page 119 SECTION 2 - TURNTABLE FIGURE 2-19. TANKS INSTALLATION ITEM PART NUMBER DESCRIPTION 1001150016 TANKS INSTALLATION 3291201 Nut M12 3291205 Nut M12 4812100 Washer M12 4812102 Washer M12 1001221175 Fuel Tank Assembly (See Separate Breakdown in this Section) 1001221284 Hydraulic Tank Assembly (See Separate Breakdown in this Section) 1001151809 Sleeve...
  • Page 120 SECTION 2 - TURNTABLE FIGURE 2-20. FUEL TANK ASSEMBLY 1030S, 1100SJ 3121756...
  • Page 121 SECTION 2 - TURNTABLE FIGURE 2-20. FUEL TANK ASSEMBLY ITEM PART NUMBER DESCRIPTION 1001221175 FUEL TANK ASSEMBLY 0100020 Sealant 1320022 Clamp (SN B300001586 through B300002613) 1001174486 Clamp (SN B300002614 to Present) 2220313 Fitting, 90 NPTF/BARB 3290801 Nut M8 4811900 Washer M8 1001147229 Gasket 1001147230...
  • Page 122 SECTION 2 - TURNTABLE FIGURE 2-21. HYDRAULIC TANK ASSEMBLY 1030S, 1100SJ 3121756...
  • Page 123 SECTION 2 - TURNTABLE FIGURE 2-21. HYDRAULIC TANK ASSEMBLY ITEM PART NUMBER DESCRIPTION 1001221284 HYDRAULIC TANK ASSEMBLY 0100011 Compound, Locking 0100020 Sealant 0760814 Bolt M8 x 30 3290801 Nut M8 4811900 Washer M8 7024441 Gage, Sight 1001147229 Gasket 1001147549 Plug (SN B300001586 through B300002613) 1001228485 Plug (SN B300002614 to Present) 1001221285...
  • Page 124 SECTION 2 - TURNTABLE FIGURE 2-22. ELECTRICAL COMPONENTS INSTALLATION - 1030S 1030S, 1100SJ 3121756...
  • Page 125 SECTION 2 - TURNTABLE FIGURE 2-22. ELECTRICAL COMPONENTS INSTALLATION - 1030S ITEM PART NUMBER DESCRIPTION 1001150033 ELECTRICAL COMPONENTS INSTALLATION - 1030S 0701219 Bolt M12 x 55 0760812 Bolt M8 x 25 3290805 Nut M8 3291205 Nut M12 4811902 Washer M8 4812100 Washer M12 1001152193...
  • Page 126 SECTION 2 - TURNTABLE FIGURE 2-23. ELECTRICAL COMPONENTS INSTALLATION - 1100SJ 1030S, 1100SJ 3121756...
  • Page 127 SECTION 2 - TURNTABLE FIGURE 2-23. ELECTRICAL COMPONENTS INSTALLATION - 1100SJ ITEM PART NUMBER DESCRIPTION 1001150034 ELECTRICAL COMPONENTS INSTALLATION - 1100SJ 0701219 Bolt M12 x 55 0760812 Bolt M8 x 25 3290805 Nut M8 3291205 Nut M12 4811902 Washer M8 4812100 Washer M12 1001152193...
  • Page 128 SECTION 2 - TURNTABLE FIGURE 2-24. GROUND CONTROL PANEL ASSEMBLY - 1030S 1030S, 1100SJ 3121756...
  • Page 129 SECTION 2 - TURNTABLE FIGURE 2-24. GROUND CONTROL PANEL ASSEMBLY - 1030S ITEM PART NUMBER DESCRIPTION 1001152366 GROUND CONTROL PANEL ASSEMBLY - 1030S 1670829 Bezel 1001122383 Decal - Display 2760105 Fixture, Light 3290505 Nut M5 4060906 Guard, Switch 4360328 Switch, Toggle 4360475 Switch, Emergency Stop 7020175...
  • Page 130 SECTION 2 - TURNTABLE FIGURE 2-25. GROUND CONTROL PANEL ASSEMBLY - 1100SJ 1030S, 1100SJ 3121756...
  • Page 131 SECTION 2 - TURNTABLE FIGURE 2-25. GROUND CONTROL PANEL ASSEMBLY - 1100SJ ITEM PART NUMBER DESCRIPTION 1001152208 GROUND CONTROL PANEL ASSEMBLY - 1100SJ 1670829 Bezel 1001122383 Decal - Display 2760105 Fixture, Light 3290505 Nut M5 4060906 Guard, Switch 4360328 Switch, Toggle 4360475 Switch, Emergency Stop 7020175...
  • Page 132 SECTION 2 - TURNTABLE FIGURE 2-26. KEYSWITCH INSTALLATION 1030S, 1100SJ 3121756...
  • Page 133 SECTION 2 - TURNTABLE FIGURE 2-26. KEYSWITCH INSTALLATION ITEM PART NUMBER DESCRIPTION 0259666 KEYSWITCH INSTALLATION 3910804 Screw #8 x 1/8 1001151393 Shim .063 4360469 Keyswitch 2860030 Key, Replacement 3121756 1030S, 1100SJ...
  • Page 134 SECTION 2 - TURNTABLE FIGURE 2-27. ELECTRICAL ASSEMBLY 1030S, 1100SJ 3121756...
  • Page 135 SECTION 2 - TURNTABLE FIGURE 2-27. ELECTRICAL ASSEMBLY ITEM PART NUMBER DESCRIPTION 1001152193 ELECTRICAL ASSEMBLY 0700618 Bolt M6 x 50 0760610 Bolt M6 x 20 0760812 Bolt M8 x 25 3290805 Nut M8 4811902 Washer M8 1001112757 Module, Boom Length and Angle Control (Use p/n 1001227960) (Note: Re-calibration Required when Replaced) (SN B300001586 through B300002951) 1001227960...
  • Page 136 SECTION 2 - TURNTABLE FIGURE 2-28. STROBE LIGHT INSTALLATION - AMBER (OPTIONAL) 1030S, 1100SJ 3121756...
  • Page 137 SECTION 2 - TURNTABLE FIGURE 2-28. STROBE LIGHT INSTALLATION - AMBER (OPTIONAL) ITEM PART NUMBER DESCRIPTION 1001151701 STROBE LIGHT INSTALLATION - AMBER (OPTIONAL) 0760410 Bolt M4 x 20 2920161 Light, Strobe 7016319 Bulb 7016372 Lens 4460891 Plug, Male - 2 Position 4460465 Socket, Female 3290405...
  • Page 138 SECTION 2 - TURNTABLE FIGURE 2-29. STROBE LIGHT INSTALLATION - BLUE (OPTIONAL) 1030S, 1100SJ 3121756...
  • Page 139 SECTION 2 - TURNTABLE FIGURE 2-29. STROBE LIGHT INSTALLATION - BLUE (OPTIONAL) ITEM PART NUMBER DESCRIPTION 1001196776 STROBE LIGHT INSTALLATION - BLUE (OPTIONAL) 0100011 Compound, Locking 0700615 Bolt M6 x 35 3290607 Nut M6 4240033 Tie-Strap (Not Shown) 4811700 Washer M6 1001142683 Module, Beacon 1001142736...
  • Page 140 SECTION 2 - TURNTABLE FIGURE 2-30. ALARM AND TURNTABLE COVERS INSTALLATION 1030S, 1100SJ 3121756...
  • Page 141 SECTION 2 - TURNTABLE FIGURE 2-30. ALARM AND TURNTABLE COVERS INSTALLATION ITEM PART NUMBER DESCRIPTION 1001151213 ALARM AND TURNTABLE COVERS INSTALLATION 0100011 Compound, Locking 0140043 Alarm 0760610 Bolt M6 x 20 0760812 Bolt M8 x 25 0760815 Bolt M8 x 35 0761212 Bolt M12 x 25 1320061...
  • Page 142 SECTION 2 - TURNTABLE FIGURE 2-31. HOOD INSTALLATION - DEUTZ TD2011 ENGINE 1030S, 1100SJ 3121756...
  • Page 143 SECTION 2 - TURNTABLE 3121756 1030S, 1100SJ...
  • Page 144 SECTION 2 - TURNTABLE FIGURE 2-31. HOOD INSTALLATION - DEUTZ TD2011 ENGINE ITEM PART NUMBER DESCRIPTION 1001150015 HOOD INSTALLATION - DEUTZ TD2011 ENGINE 0100011 Compound, Locking 0701024 Bolt M10 x 80 0701219 Bolt M12 x 55 0711030 Bolt M10 x 130 0760812 Bolt M8 x 25 0761221...
  • Page 146 SECTION 2 - TURNTABLE FIGURE 2-32. HOOD INSTALLATION - DEUTZ TD2.9L4 ENGINE 1030S, 1100SJ 3121756...
  • Page 147 SECTION 2 - TURNTABLE 3121756 1030S, 1100SJ...
  • Page 148 SECTION 2 - TURNTABLE FIGURE 2-32. HOOD INSTALLATION - DEUTZ TD2.9L4 ENGINE ITEM PART NUMBER DESCRIPTION HOOD INSTALLATION – DEUTZ TD2.9L4 ENGINE 1001225210 0100011 Compound, Locking 0701024 Bolt M10 x 80 0701219 Bolt M12 x 55 0711030 Bolt M10 x 130 0760812 Bolt M8 x 25 0761221...
  • Page 150 SECTION 2 - TURNTABLE FIGURE 2-33. HOOD ASSEMBLY - ENGINE SIDE (DEUTZ TD2011 ENGINE) 1030S, 1100SJ 3121756...
  • Page 151 SECTION 2 - TURNTABLE FIGURE 2-33. HOOD ASSEMBLY - ENGINE SIDE (DEUTZ TD2011 ENGINE) ITEM PART NUMBER DESCRIPTION 1001149075 HOOD ASSEMBLY - ENGINE SIDE (DEUTZ TD2011 ENGINE) 0100011 Compound, Locking 0641408 Bolt 1/4 x 1 0700615 Bolt M6 x 35 2560187 Handle 2940173...
  • Page 152 SECTION 2 - TURNTABLE FIGURE 2-34. HOOD ASSEMBLY - ENGINE SIDE (DEUTZ TD2.9L4 ENGINE) 1030S, 1100SJ 3121756...
  • Page 153 SECTION 2 - TURNTABLE FIGURE 2-34. HOOD ASSEMBLY - ENGINE SIDE (DEUTZ TD2.9L4 ENGINE) ITEM PART NUMBER DESCRIPTION 1001225211 HOOD ASSEMBLY - ENGINE SIDE (DEUTZ TD2.9L4 ENGINE) 0100011 Compound, Locking 0641408 Bolt 1/4 x 1 0700615 Bolt M6 x 35 2560187 Handle 2940173...
  • Page 154 SECTION 2 - TURNTABLE FIGURE 2-35. HOOD ASSEMBLY - TANK SIDE 1030S, 1100SJ 3121756...
  • Page 155 SECTION 2 - TURNTABLE FIGURE 2-35. HOOD ASSEMBLY - TANK SIDE ITEM PART NUMBER DESCRIPTION 1001149085 HOOD ASSEMBLY - TANK SIDE 0100011 Compound, Locking 0641408 Bolt 1/4 x 1 0700615 Bolt M6 x 35 2560187 Handle 2940173 Latch, Rotary 3290601 Nut M6 3900363 Screw M6 x 25...
  • Page 157 SECTION 3 - ENGINE SECTION 3 - ENGINE 3121756 1030S, 1100SJ...
  • Page 158 SECTION 3 - ENGINE FIGURE 3-1. DEUTZ TD2011 ENGINE INSTALLATION 1030S, 1100SJ 3121756...
  • Page 159 SECTION 3 - ENGINE FIGURE 3-1. DEUTZ TD2011 ENGINE INSTALLATION ITEM PART NUMBER DESCRIPTION 1001150013 DEUTZ TD2011 ENGINE INSTALLATION 0100011 Compound, Locking 0440162 Bearing 0641606 Bolt 3/8 x 3/4 (SN B300001586 through B300002613) 0700617 Bolt M6 x 45 0701216 Bolt M12 x 40 0761012 Bolt M10 x 25 2720058...
  • Page 160 SECTION 3 - ENGINE FIGURE 3-2. DEUTZ TD2011 ENGINE AND PUMPS SUB-ASSEMBLY 1030S, 1100SJ 3121756...
  • Page 161 SECTION 3 - ENGINE FIGURE 3-2. DEUTZ TD2011 ENGINE AND PUMPS SUB-ASSEMBLY ITEM PART NUMBER DESCRIPTION 1001151129 DEUTZ TD2011 ENGINE AND PUMPS SUB-ASSEMBLY 0100011 Compound, Locking 0641608 Bolt 3/8 x 1 0641812 Bolt 1/2 x 1-1/2 0761215 Bolt M12 x 35 3790152 O-Ring 3790155...
  • Page 162 SECTION 3 - ENGINE FIGURE 3-3. DEUTZ TD2011 ENGINE ASSEMBLY 1030S, 1100SJ 3121756...
  • Page 163 SECTION 3 - ENGINE FIGURE 3-3. DEUTZ TD2011 ENGINE ASSEMBLY ITEM PART NUMBER DESCRIPTION 1001151128 DEUTZ TD2011 ENGINE ASSEMBLY 0100011 Compound, Locking 0080237 Spacer, Fan 0340003 Band, Air Cleaner 0340051 Band, Muffler 3900363 Screw M6 x 25 0641506 Bolt 5/16 x 3/4 0760612 Bolt M6 x 25 0760814...
  • Page 164 SECTION 3 - ENGINE ITEM PART NUMBER DESCRIPTION /56cm 1001141995 Fitting, Straight NPT/Barbed 1001149314 Mount Rear Engine 1001149315 Mount, Outboard Engine 1001149316 Mount, Inboard Engine 1001149530 Shroud, Fan 1001149639 Indicator, Restriction 1001149744 Bracket, Muffler 1001151157 Pipe, Exhaust Extension 1001151158 Hose, Oil Cooler (Upper) 1001151159 Hose, Oil Cooler (Lower) 1001092856...
  • Page 166 SECTION 3 - ENGINE FIGURE 3-4. DEUTZ TD2011 ENGINE COMPONENTS 1030S, 1100SJ 3121756...
  • Page 167 SECTION 3 - ENGINE FIGURE 3-4. DEUTZ TD2011 ENGINE COMPONENTS ITEM PART NUMBER DESCRIPTION 1001098601 DEUTZ TD2011 ENGINE COMPONENTS 7027235 Dipstick 70000044 O-Ring 70003475 Thermostat 7020460 Compression Spring 70001870 Flywheel (Not Shown) 7024579 Gear, Ring (Not Shown) 7020465 Cap, Filler 70001850 Pump, Oil 7020468...
  • Page 168 SECTION 3 - ENGINE FIGURE 3-5. DEUTZ TD2.9L4 T4F ENGINE INSTALLATION 1030S, 1100SJ 3121756...
  • Page 169 SECTION 3 - ENGINE 3121756 1030S, 1100SJ...
  • Page 170 SECTION 3 - ENGINE FIGURE 3-5. DEUTZ TD2.9L4 T4F ENGINE INSTALLATION ITEM PART NUMBER DESCRIPTION 1001218400 DEUTZ TD2.9L4 T4F ENGINE INSTALLATION 0100011 Compound, Locking 0440162 Bearing 0701216 Bolt M12 x 40 0760615 Bolt M6 x 35 0760808 Bolt M8 x 16 5250808 Bolt M8 x 16 0760812...
  • Page 171 SECTION 3 - ENGINE ITEM PART NUMBER DESCRIPTION 1001153086 Bolt M12 x 70 1001154405 Hose 1001155823 Coupling, 90 Quick Connect 1001165035 Hose 1001170982 Fitting, 90 1001175568 Clip 1001218403 Deutz TD2.9L4 T4F Engine and Pumps Sub-Assembly (See Separate Breakdown in this Section) 1001219631 Bracket (SN B300001586 through B300002613) 1001219726...
  • Page 172 SECTION 3 - ENGINE FIGURE 3-6. DEUTZ TD2.9L4 T4F ENGINE AND PUMPS SUB-ASSEMBLY 1030S, 1100SJ 3121756...
  • Page 173 SECTION 3 - ENGINE FIGURE 3-6. DEUTZ TD2.9L4 T4F ENGINE AND PUMPS SUB-ASSEMBLY ITEM PART NUMBER DESCRIPTION 1001218403 DEUTZ TD2.9L4 T4F ENGINE AND PUMPS SUB-ASSEMBLY 0100011 Compound, Locking 0641812 Bolt 1/2 x 1-1/2 0761216 Bolt M12 x 40 2902065 Pump Coupling Kit (See Separate Breakdown in this Section) 3520054 Plug 3790152...
  • Page 174 SECTION 3 - ENGINE FIGURE 3-7. DEUTZ TD2.9L4 T4F ENGINE ASSEMBLY 1030S, 1100SJ 3121756...
  • Page 175 SECTION 3 - ENGINE 3121756 1030S, 1100SJ...
  • Page 176 SECTION 3 - ENGINE FIGURE 3-7. DEUTZ TD2.9L4 T4F ENGINE ASSEMBLY ITEM PART NUMBER DESCRIPTION 1001218404 DEUTZ TD2.9L4 T4F ENGINE ASSEMBLY 0100011 Compound, Locking 0100020 Sealant 0641406 Bolt 1/4 x 3/4 5250608 Bolt M6 x 16 0711224 Bolt M12 x 80 0760610 Bolt M6 x 20 5250608...
  • Page 177 SECTION 3 - ENGINE ITEM PART NUMBER DESCRIPTION 8405104 Clamp 8405204 Clamp 8406109 Clip 8410011 Clamp 8405204 Clamp 1001117308 Contactor 1001126874 Elbow, Air Intake 1001134488 Fitting, 90 Barbed 1001135138 Spacer, Fan 1001135779 Cable, Alternator + 1001136834 1001136975 Clamp 1001137276 1001138173 Support 1001138228 Relay...
  • Page 178 SECTION 3 - ENGINE ITEM PART NUMBER DESCRIPTION 1001218414 Radiator 1001218416 Shroud, Fan 1001218417 Plate 1001180516 Adapter 1001218423 Tube, Air Intake 1001218425 Bracket 1001218427 Pipe, Exhaust (SN B300001586 through B300002613) 1001231245 Pipe, Exhaust (SN B300002614 to Present) 1001218429 Seal, Radiator (Top) 1001218430 Seal, Radiator (Upper) 1001218431...
  • Page 180 SECTION 3 - ENGINE FIGURE 3-8. DEUTZ TD2.9L4 T4F ENGINE COMPONENTS 1030S, 1100SJ 3121756...
  • Page 181 SECTION 3 - ENGINE FIGURE 3-8. DEUTZ TD2.9L4 T4F ENGINE COMPONENTS ITEM PART NUMBER DESCRIPTION 1001174928 DEUTZ TD2.9L4 T4F ENGINE COMPONENTS 70006127 Dipstick 70024905 O-Ring 7020465 Cap, Filler 70005920 Hose, Breather 7002511 Clamp 70005941 Plug 70005942 Washer, Sealing 70001870 Flywheel 7024579 Gear, Ring 70024906...
  • Page 182 SECTION 3 - ENGINE ITEM PART NUMBER DESCRIPTION 70025160 Filter with Head 70025161 Filter, Fuel (Use p/n 1001225431) 70024504 Sensor, Pressure 70024920 O-Ring 70025151 Rail, Fuel (Not Shown) 70025235 Repair Kit (Not Shown) 70025182 Fuel Line - High Pressure (Cylinder 1 & 2) 70025183 Fuel Line - High Pressure (Cylinder 3 &...
  • Page 183 SECTION 3 - ENGINE ITEM PART NUMBER DESCRIPTION 70024918 Sender, Temperature 70024504 Sensor, Pressure 70024920 O-Ring 70026210 Sensor, Speed (Not Shown - Located on Front on Block and Front Cover RH Side) 70005191 Ring, Sealing 70024917 O-Ring 70000345 Plug, Glow (Not Shown) 70025231 Harness, Glow Plug (Not Shown) 70025877...
  • Page 184 SECTION 3 - ENGINE FIGURE 3-9. DEUTZ TD2.9L4 T4I ENGINE INSTALLATION 1030S, 1100SJ 3121756...
  • Page 185 SECTION 3 - ENGINE 3121756 1030S, 1100SJ...
  • Page 186 SECTION 3 - ENGINE FIGURE 3-9. DEUTZ TD2.9L4 T4I ENGINE INSTALLATION ITEM PART NUMBER DESCRIPTION 1001219400 DEUTZ TD2.9L4 T4I ENGINE INSTALLATION 0100011 Compound, Locking 0440162 Bearing 0701216 Bolt M12 x 40 0760615 Bolt M6 x 35 0760808 Bolt M8 x 16 5250808 Bolt M8 x 16 0760812...
  • Page 187 SECTION 3 - ENGINE ITEM PART NUMBER DESCRIPTION 1001153086 Bolt M12 x 70 1001154405 Hose 1001155823 Coupling, 90 Quick Connect 1001165035 Hose 1001170982 Fitting, 90 1001175568 Clip 1001219403 Deutz TD2.9L4 T4i Engine and Pumps Sub-Assembly (See Separate Breakdown in this Section) 1001219631 Bracket (SN B300001586 through B300002613) 1001221205...
  • Page 188 SECTION 3 - ENGINE FIGURE 3-10. DEUTZ TD2.9L4 T4I ENGINE AND PUMPS SUB-ASSEMBLY 1030S, 1100SJ 3121756...
  • Page 189 SECTION 3 - ENGINE FIGURE 3-10. DEUTZ TD2.9L4 T4I ENGINE AND PUMPS SUB-ASSEMBLY ITEM PART NUMBER DESCRIPTION 1001219403 DEUTZ TD2.9L4 T4I ENGINE AND PUMPS SUB-ASSEMBLY 0100011 Compound, Locking 0641812 Bolt 1/2 x 1-1/2 0761216 Bolt M12 x 40 2902065 Pump Coupling Kit (See Separate Breakdown in this Section) 3520054 Plug 3790152...
  • Page 190 SECTION 3 - ENGINE FIGURE 3-11. DEUTZ TD2.9L4 T4I ENGINE ASSEMBLY 1030S, 1100SJ 3121756...
  • Page 191 SECTION 3 - ENGINE 3121756 1030S, 1100SJ...
  • Page 192 SECTION 3 - ENGINE FIGURE 3-11. DEUTZ TD2.9L4 T4I ENGINE ASSEMBLY ITEM PART NUMBER DESCRIPTION 1001219404 DEUTZ TD2.9L4 T4I ENGINE ASSEMBLY 0100011 Compound, Locking 0100020 Sealant 0641406 Bolt 1/4 x 3/4 5250608 Bolt M6 x 16 0711224 Bolt M12 x 80 0760610 Bolt M6 x 20 5250608...
  • Page 193 SECTION 3 - ENGINE ITEM PART NUMBER DESCRIPTION 8405104 Clamp 8405204 Clamp 8406109 Clip 8410011 Clamp (SN B300001586 through B300002613) 8405204 Clamp (SN B300002614 to Present) 1001117308 Contactor 1001126874 Elbow, Air Intake 1001134488 Fitting, 90 Barbed 1001135138 Spacer, Fan 1001135779 Cable, Alternator + 1001136834 Cap, Tank...
  • Page 194 SECTION 3 - ENGINE ITEM PART NUMBER DESCRIPTION 1001218417 Plate, Shroud 1001180516 Adapter 1001218423 Tube, Air Intake 1001218425 Bracket, Surge Tank 1001222091 Pipe, Exhaust 1001218429 Seal 1001218430 Seal 1001218431 Seal 1001218432 Plate, Clamping 1001218434 Plate, Clamping 1001218436 Seal 1001218437 Plate, Clamping 1001218440 Bracket 1001218443...
  • Page 196 SECTION 3 - ENGINE FIGURE 3-12. DEUTZ TD2.9L4 T4I ENGINE COMPONENTS 1030S, 1100SJ 3121756...
  • Page 197 SECTION 3 - ENGINE FIGURE 3-12. DEUTZ TD2.9L4 T4I ENGINE COMPONENTS ITEM PART NUMBER DESCRIPTION 1001219642 DEUTZ TD2.9L4 T4I ENGINE COMPONENTS 70006127 Dipstick 70024905 O-Ring 7020465 Cap, Filler 70005920 Hose 70025111 Clamp 70025162 Pan, Oil 70005941 Plug 70005942 Washer, Sealing 70001870 Flywheel 7024579...
  • Page 198 SECTION 3 - ENGINE ITEM PART NUMBER DESCRIPTION 70024920 O-Ring 70025151 Rail, Fuel 70025235 Repair Kit 70025240 O-Ring 70025182 Fuel Line - High Pressure (Cylinder 1 & 2) (Not Shown) 70025183 Fuel Line - High Pressure (Cylinder 3 & 4) (Not Shown) 70025184 Fuel Line - High Pressure (Supply) (Not Shown) 70025158...
  • Page 199 SECTION 3 - ENGINE ITEM PART NUMBER DESCRIPTION 70004277 Belt, Drive 70024915 Starter 70005647 Switch, Solenoid 70005648 Relay 70025533 Generator 70025149 Regulator, Voltage 70025077 Harness, Engine (Not Shown) 70024918 Sender, Temperature 70024504 Sensor, Pressure (Not Shown - Located on Right Side) 70024920 O-Ring 70026210...
  • Page 200 SECTION 3 - ENGINE FIGURE 3-13. PUMP COUPLING KIT 1030S, 1100SJ 3121756...
  • Page 201 SECTION 3 - ENGINE FIGURE 3-13. PUMP COUPLING KIT ITEM PART NUMBER DESCRIPTION 2902065 PUMP COUPLING KIT 70000793 Coupling, Hayes See Note Plate, Pump Adapter (Note: Use p/n 2902065) See Note Bolt M10 x 30 Grade 10.9 (Note: Use p/n 2902065) See Note Washer M10 (Note: Use p/n 2902065) 3020021...
  • Page 202 SECTION 3 - ENGINE FIGURE 3-14. TANDEM PUMP ASSEMBLY 1030S, 1100SJ 3121756...
  • Page 203 SECTION 3 - ENGINE 3121756 1030S, 1100SJ...
  • Page 204 SECTION 3 - ENGINE FIGURE 3-14. TANDEM PUMP ASSEMBLY ITEM PART NUMBER DESCRIPTION 1001108616 TANDEM PUMP ASSEMBLY 70002132 70002133 Plug Assembly (Includes Item 3) 7007207 O-Ring (Part of Item 2) 7007419 Plug Assembly (Includes Item 5) 7007418 O-Ring (Part of Item 4) 70002600 Coupling 70002135...
  • Page 205 SECTION 3 - ENGINE ITEM PART NUMBER DESCRIPTION 70002604 Orifice 70002605 Center Section Assembly (Includes Item 58) 70002168 Gasket, End Cap 70001958 Plug Assembly (Includes Item 48) 7021256 O-Ring (Part of Item 47) 70001958 Plug Assembly (Includes Item 50) 7021256 O-Ring (Part of Item 49) 70001958 Plug Assembly (Includes Item 52)
  • Page 206 SECTION 3 - ENGINE FIGURE 3-15. PISTON PUMP ASSEMBLY 1030S, 1100SJ 3121756...
  • Page 207 SECTION 3 - ENGINE FIGURE 3-15. PISTON PUMP ASSEMBLY ITEM PART NUMBER DESCRIPTION 1001171095 PISTON PUMP ASSEMBLY 70002578 Bearing Kit - Front (Includes Cup and Cone) 70004426 Swash Plate Bearing Kit (Includes Qty 2 Bearings and Retainer Pins) 70002580 Spring, Bias 70004416 Swash Plate Assembly 70002582...
  • Page 208 SECTION 3 - ENGINE ITEM PART NUMBER DESCRIPTION 70002592 Guide, Slipper Retainer 70002593 Retainer, Slipper 70004422 Piston Assembly See Note Seal, End Cap (Note: Use Item 61) 7023964 Plug, O-Ring (Includes Item 58) 7007415 O-Ring (Part of Item 57) 70005418 Servo Piston Assembly (Includes Item 60) See Note Ring Piston (Part of Item 59) (Note: Use Item 61)
  • Page 210 SECTION 3 - ENGINE FIGURE 3-16. GEAR PUMP ASSEMBLY 1030S, 1100SJ 3121756...
  • Page 211 SECTION 3 - ENGINE FIGURE 3-16. GEAR PUMP ASSEMBLY ITEM PART NUMBER DESCRIPTION 1001112927 GEAR PUMP ASSEMBLY See Note Body (Note: Use p/n 1001112927) See Note Cover, Front (Note: Use p/n 1001112927) See Note Cover, Rear (Note: Use p/n 1001112927) See Note Shaft, Gear (Note: Use p/n 1001112927) See Note...
  • Page 212 SECTION 3 - ENGINE FIGURE 3-17. FUEL FILTER INSTALLATION – DEUTZ TD2011 ENGINE (OPTIONAL) 1030S, 1100SJ 3121756...
  • Page 213 SECTION 3 - ENGINE FIGURE 3-17. FUEL FILTER INSTALLATION – DEUTZ TD2011 ENGINE (OPTIONAL) ITEM PART NUMBER DESCRIPTION FUEL FILTER INSTALLATION – DEUTZ TD2011 ENGINE 1001150091 (OPTIONAL) 0761016 Bolt M10 x 40 2720058 16.7 ft Hose Fuel Line /5.1m 3291005 Nut M10 4812000 Washer M10...
  • Page 214 SECTION 3 - ENGINE FIGURE 3-18. 7500W SKYPOWER GENERATOR INSTALLATION - 60HZ/240V (DEUTZ TD2.9L4 T4F ENGINES) (OPTIONAL) 1030S, 1100SJ 3121756...
  • Page 215 SECTION 3 - ENGINE FIGURE 3-18. 7500W SKYPOWER GENERATOR INSTALLATION - 60HZ/240V (DEUTZ TD2.9L4 T4F ENGINES) (OPTIONAL) ITEM PART NUMBER DESCRIPTION 1001218401 7500W SKYPOWER GENERATOR INSTALLATION - 60HZ/240V (DEUTZ TD2.9L4 T4F ENGINES) (OPTIONAL) 0100011 Compound, Locking 0100019 Compound, Locking 0641404 Bolt 1/4 x 1/2 0760615 Bolt M6 x 35...
  • Page 216 SECTION 3 - ENGINE ITEM PART NUMBER DESCRIPTION 1001141958 Bracket 1001155041 Stud 1001157592 Junction Box Assembly (See Items 101-121 for Breakdown) 1001157770 Electrical Diagram Components (Not Shown) 1001119968 Generator Harness - 7500W SkyPower (60Hz/240V) (Deutz TD2.9L4 TF4 Engines) (Optional) (See Separate Breakdown in ELECTRICAL SECTION) 4922641 Switch Harness...
  • Page 217 SECTION 3 - ENGINE ITEM PART NUMBER DESCRIPTION 4460426 Connector, Strain Relief 4460963 Connector 4711000 Washer #10 10702077 Screw #10 x 3/8 10702082 Screw #10 x 3/4 1001152525 Plug 1001157520 Block, Terminal 1001157521 Box, Junction 1001157528 Decal - Wiring Schematic 1001158007 Cover, PVC 1001158008...
  • Page 219 SECTION 4 - BOOM SECTION 4 - BOOM 3121756 1030S, 1100SJ...
  • Page 220 SECTION 4 - BOOM FIGURE 4-1. BOOM INSTALLATION - 1030S 1030S, 1100SJ 3121756...
  • Page 221 SECTION 4 - BOOM 3121756 1030S, 1100SJ...
  • Page 222 SECTION 4 - BOOM FIGURE 4-1. BOOM INSTALLATION - 1030S ITEM PART NUMBER DESCRIPTION 1001196331 BOOM INSTALLATION - 1030S 0100019 Compound, Locking 0701216 Bolt M12 x 40 0701229 Bolt M12 x 120 0761212 Bolt M12 x 25 0762017 Bolt M20 x 45 1705366 Decal - Boom Length 3291205...
  • Page 224 SECTION 4 - BOOM FIGURE 4-2. BOOM INSTALLATION - 1100SJ 1030S, 1100SJ 3121756...
  • Page 225 SECTION 4 - BOOM 3121756 1030S, 1100SJ...
  • Page 226 SECTION 4 - BOOM FIGURE 4-2. BOOM INSTALLATION - 1100SJ ITEM PART NUMBER DESCRIPTION 1001194707 BOOM INSTALLATION - 1100SJ 0100019 Compound, Locking 0701227 Bolt M12 x 100 0701229 Bolt M12 x 120 0761212 Bolt M12 x 25 0762017 Bolt M20 x 45 1705366 Decal - Boom Length 3291205...
  • Page 228 SECTION 4 - BOOM FIGURE 4-3. BOOM ASSEMBLY 1030S, 1100SJ 3121756...
  • Page 229 SECTION 4 - BOOM 3121756 1030S, 1100SJ...
  • Page 230 SECTION 4 - BOOM FIGURE 4-3. BOOM ASSEMBLY ITEM PART NUMBER DESCRIPTION 1001194708 BOOM ASSEMBLY 0100011 Compound, Locking 0100019 Compound, Locking 0561471 Block, Spacer 0641608 Bolt 3/8 x 1 0701031 Bolt M10 x 140 0711018 Bolt M10 x 50 0761009 Bolt M10 x 18 0761010 Bolt M10 x 20...
  • Page 231 SECTION 4 - BOOM ITEM PART NUMBER DESCRIPTION 1001194733 Boom, Fly 1001194925 Telescope Cylinder Assembly (Use p/n 1001232899) (See Separate Breakdown in CYLINDER SECTION) (SN B300001586 through B300002339) 1001232899 Telescope Cylinder Assembly (See Separate Breakdown in CYLINDER SECTION) (SN B300002340 to Present) 1001194935 Sheave Assembly 1001154294...
  • Page 232 SECTION 4 - BOOM FIGURE 4-4. TELESCOPE VALVE ASSEMBLY (SN B300001681 to Present) 1030S, 1100SJ 3121756...
  • Page 233 SECTION 4 - BOOM FIGURE 4-4. TELESCOPE VALVE ASSEMBLY (SN B300001681 to Present) ITEM PART NUMBER DESCRIPTION 1001221518 TELESCOPE VALVE ASSEMBLY (SN B300001681 to Present) 2221086 Fitting, Test 1001226706 Load Holding Valve Manifold 70006282 Cartridge 7011346 Seal Kit - 70006282 Valve 70006098 Cartridge 70006099...
  • Page 234 SECTION 4 - BOOM FIGURE 4-5. JIB ASSEMBLY - 1100SJ 1030S, 1100SJ 3121756...
  • Page 235 SECTION 4 - BOOM FIGURE 4-5. JIB ASSEMBLY - 1100SJ ITEM PART NUMBER DESCRIPTION 1001150012 JIB ASSEMBLY - 1100SJ 0100011 Compound, Locking 0761010 Bolt M10 x 20 3760133 Ring, Retaining 3841143 Keeper, Pin 1001148919 Platform Rotator Assembly (See Separate Breakdown in this Section) 1001148930 Link, Lower Jib Assembly...
  • Page 236 SECTION 4 - BOOM FIGURE 4-6. PLATFORM ROTATOR ASSEMBLY - 1030S (SN B300001586 through B300001726) 1030S, 1100SJ 3121756...
  • Page 237 SECTION 4 - BOOM FIGURE 4-6. PLATFORM ROTATOR ASSEMBLY - 1030S (SN B300001586 through B300001726) ITEM PART NUMBER DESCRIPTION 1001151846 PLATFORM ROTATOR ASSEMBLY - 1030S (SN B300001586 through B300001726) See Note Housing/Ring Gear (Note: Purchase Complete Assembly) 70003948 Shaft 7017163 Piston 7017164 7017142...
  • Page 238 SECTION 4 - BOOM FIGURE 4-7. PLATFORM ROTATOR ASSEMBLY - 1030S (SN B300001727 to Present) 1030S, 1100SJ 3121756...
  • Page 239 SECTION 4 - BOOM FIGURE 4-7. PLATFORM ROTATOR ASSEMBLY - 1030S (SN B300001727 to Present) ITEM PART NUMBER DESCRIPTION 1001228211 PLATFORM ROTATOR ASSEMBLY - 1030S (SN B300001727 to Present) See Note Housing/Ring Gear (Note: Purchase Complete Assembly) 70003948 Shaft 7017163 Piston 7017164 7017142...
  • Page 240 SECTION 4 - BOOM FIGURE 4-8. PLATFORM ROTATOR ASSEMBLY - 1100SJ 1030S, 1100SJ 3121756...
  • Page 241 SECTION 4 - BOOM FIGURE 4-8. PLATFORM ROTATOR ASSEMBLY - 1100SJ ITEM PART NUMBER DESCRIPTION 1001148919 PLATFORM ROTATOR ASSEMBLY - 1100SJ See Note Housing/Ring Gear (Note: Purchase Complete Assembly) 70003948 Shaft 7017163 Piston 7017164 7017142 Hardware Kit (Includes Items 106-109) See Note Plug (Note: Use Item 100) See Note...
  • Page 242 SECTION 4 - BOOM FIGURE 4-9. POWER TRACK INSTALLATION 1030S, 1100SJ 3121756...
  • Page 243 SECTION 4 - BOOM FIGURE 4-9. POWER TRACK INSTALLATION ITEM PART NUMBER DESCRIPTION 1001194506 POWER TRACK INSTALLATION 0100019 Compound, Locking 0630612 Screw M8 x 20 0641858 Bolt 1/2 x 7-1/4 0701030 Bolt M10 x 130 0760808 Bolt M8 x 16 0760810 Bolt M8 x 20 0760814...
  • Page 244 SECTION 4 - BOOM FIGURE 4-10. PLATFORM SUPPORT INSTALLATION - 1030S WITHOUT LSS 1030S, 1100SJ 3121756...
  • Page 245 SECTION 4 - BOOM FIGURE 4-10. PLATFORM SUPPORT INSTALLATION - 1030S WITHOUT LSS ITEM PART NUMBER DESCRIPTION 1001150075 PLATFORM SUPPORT INSTALLATION - 1030S WITHOUT LSS 0100011 Compound, Locking 0712444 Bolt M24 x 270 Grade 10.9 0761216 Bolt M12 x 40 0771012 Bolt M10 x 25 Grade 10.9 3291205...
  • Page 246 SECTION 4 - BOOM FIGURE 4-11. PLATFORM SUPPORT INSTALLATION - 1100SJ WITHOUT LSS 1030S, 1100SJ 3121756...
  • Page 247 SECTION 4 - BOOM FIGURE 4-11. PLATFORM SUPPORT INSTALLATION - 1100SJ WITHOUT LSS ITEM PART NUMBER DESCRIPTION 1001139032 PLATFORM SUPPORT INSTALLATION - 1100SJ WITHOUT LSS 0100011 Compound, Locking 0761216 Bolt M12 x 40 0771012 Bolt M10 x 25 Grade 10.9 3291205 Nut M12 5241000...
  • Page 248 SECTION 4 - BOOM FIGURE 4-12. PLATFORM SUPPORT INSTALLATION - 1030S WITH 4 CELL LSS 1030S, 1100SJ 3121756...
  • Page 249 SECTION 4 - BOOM FIGURE 4-12. PLATFORM SUPPORT INSTALLATION - 1030S WITH 4 CELL LSS ITEM PART NUMBER DESCRIPTION 1001150076 PLATFORM SUPPORT INSTALLATION - 1030S WITH 4 CELL 0100011 Compound, Locking 0760618 Bolt M6 x 50 0701222 Bolt M12 x 70 0701624 Bolt M16 x 80 0712444...
  • Page 250 SECTION 4 - BOOM FIGURE 4-13. PLATFORM SUPPORT INSTALLATION - 1030S WITH 1 CELL LSS 1030S, 1100SJ 3121756...
  • Page 251 SECTION 4 - BOOM FIGURE 4-13. PLATFORM SUPPORT INSTALLATION - 1030S WITH 1 CELL LSS ITEM PART NUMBER DESCRIPTION 1001194264 PLATFORM SUPPORT INSTALLATION - 1030S WITH 1 CELL 0100011 Compound, Locking 0761216 Bolt M12 x 40 0712444 Bolt M24 x 270 0771012 Bolt M10 x 25 0761014...
  • Page 252 SECTION 4 - BOOM FIGURE 4-14. PLATFORM SUPPORT INSTALLATION - 1100SJ WITH 4 CELL LSS 1030S, 1100SJ 3121756...
  • Page 253 SECTION 4 - BOOM FIGURE 4-14. PLATFORM SUPPORT INSTALLATION - 1100SJ WITH 4 CELL LSS ITEM PART NUMBER DESCRIPTION 1001150077 PLATFORM SUPPORT INSTALLATION - 1100SJ WITH 4 CELL 0100011 Compound, Locking 0100048 Grease, Dielectric 0642684 Bolt 1 x 10-1/2 0701222 Bolt M12 x 70 0701624 Bolt M16 x 80...
  • Page 254 SECTION 4 - BOOM FIGURE 4-15. PLATFORM SUPPORT INSTALLATION - 1100SJ WITH 1 CELL LSS 1030S, 1100SJ 3121756...
  • Page 255 SECTION 4 - BOOM FIGURE 4-15. PLATFORM SUPPORT INSTALLATION - 1100SJ WITH 1 CELL LSS ITEM PART NUMBER DESCRIPTION 1001215258 PLATFORM SUPPORT INSTALLATION - 1100SJ WITH 1 CELL 0100011 Compound, Locking 0712444 Bolt M24 x 270 0761014 Bolt M10 x 30 0761216 Bolt M12 x 40 0771012...
  • Page 256 SECTION 4 - BOOM FIGURE 4-16. VALVE INSTALLATION - BOOM (1030S) (SN B300001586 through B300001676) 1030S, 1100SJ 3121756...
  • Page 257 SECTION 4 - BOOM FIGURE 4-16. VALVE INSTALLATION - BOOM (1030S) (SN B300001586 through B300001676) ITEM PART NUMBER DESCRIPTION 1001151550 VALVE INSTALLATION - BOOM (1030S) (SN B300001586 through B300001676) 0100011 Compound, Locking 0761010 Bolt M10 x 20 4812000 Washer M10 1001151502 Platform Rotate Valve Assembly (1030S) (See Separate Breakdown in this Section)
  • Page 258 SECTION 4 - BOOM FIGURE 4-17. VALVE INSTALLATION - BOOM (1030S WITH 2WD/2WS) (SN B300001677 to Present) 1030S, 1100SJ 3121756...
  • Page 259 SECTION 4 - BOOM FIGURE 4-17. VALVE INSTALLATION - BOOM (1030S WITH 2WD/2WS) (SN B300001677 to Present) ITEM PART NUMBER DESCRIPTION 1001223985 VALVE INSTALLATION - BOOM (1030S WITH 2WD/2WS) (SN B300001677 to Present) 0100011 Compound, Locking 0761010 Bolt M10 x 20 4812000 Washer M10 1001151502...
  • Page 260 SECTION 4 - BOOM FIGURE 4-18. VALVE INSTALLATION - BOOM (1030S WITH 4WD/2WS) (SN B300001677 to Present) 1030S, 1100SJ 3121756...
  • Page 261 SECTION 4 - BOOM FIGURE 4-18. VALVE INSTALLATION - BOOM (1030S WITH 4WD/2WS) (SN B300001677 to Present) ITEM PART NUMBER DESCRIPTION 1001223932 VALVE INSTALLATION - BOOM (1030S WITH 4WD/2WS) (SN B300001677 to Present) 0100011 Compound, Locking 0761010 Bolt M10 x 20 4812000 Washer M10 1001151502...
  • Page 262 SECTION 4 - BOOM FIGURE 4-19. VALVE INSTALLATION - BOOM (1030S WITH 4WD/4WS) 1030S, 1100SJ 3121756...
  • Page 263 SECTION 4 - BOOM FIGURE 4-19. VALVE INSTALLATION - BOOM (1030S WITH 4WD/4WS) ITEM PART NUMBER DESCRIPTION 1001223891 VALVE INSTALLATION - BOOM (1030S WITH 4WD/4WS) 0100011 Compound, Locking 0761010 Bolt M10 x 20 4812000 Washer M10 1001151502 Platform Rotate Valve Assembly (1030S) (See Separate Breakdown in this Section) 1001203152 Platform Valve Harness (1030S) (See Separate Breakdown in...
  • Page 264 SECTION 4 - BOOM FIGURE 4-20. VALVE INSTALLATION - BOOM (1100SJ) (SN B300001586 through B300001676) 1030S, 1100SJ 3121756...
  • Page 265 SECTION 4 - BOOM FIGURE 4-20. VALVE INSTALLATION - BOOM (1100SJ) (SN B300001586 through B300001676) ITEM PART NUMBER DESCRIPTION 1001151549 VALVE INSTALLATION - BOOM (1100SJ) (SN B300001586 through B300001676) 0100011 Compound, Locking 0761010 Bolt M10 x 20 4812000 Washer M10 1001151500 Jib and Platform Rotate Valve Assembly (1100SJ) (See Separate Breakdown in this Section)
  • Page 266 SECTION 4 - BOOM FIGURE 4-21. VALVE INSTALLATION - BOOM (1100SJ WITH 2WD/2WS) (SN B300001677 to Present) 1030S, 1100SJ 3121756...
  • Page 267 SECTION 4 - BOOM FIGURE 4-21. VALVE INSTALLATION - BOOM (1100SJ WITH 2WD/2WS) (SN B300001677 to Present) ITEM PART NUMBER DESCRIPTION 1001223984 VALVE INSTALLATION - BOOM (1100SJ WITH 2WD/2WS) (SN B300001677 to Present) 0100011 Compound, Locking 0761010 Bolt M10 x 20 4812000 Washer M10 1001151500...
  • Page 268 SECTION 4 - BOOM FIGURE 4-22. VALVE INSTALLATION - BOOM (1100SJ WITH 4WD/2WS) (SN B300001677 to Present) 1030S, 1100SJ 3121756...
  • Page 269 SECTION 4 - BOOM FIGURE 4-22. VALVE INSTALLATION - BOOM (1100SJ WITH 4WD/2WS) (SN B300001677 to Present) ITEM PART NUMBER DESCRIPTION 1001223931 VALVE INSTALLATION - BOOM (1100SJ WITH 4WD/2WS) (SN B300001677 to Present) 0100011 Compound, Locking 0761010 Bolt M10 x 20 4812000 Washer M10 1001151500...
  • Page 270 SECTION 4 - BOOM FIGURE 4-23. VALVE INSTALLATION - BOOM (1100SJ WITH 4WD/4WS) 1030S, 1100SJ 3121756...
  • Page 271 SECTION 4 - BOOM FIGURE 4-23. VALVE INSTALLATION - BOOM (1100SJ WITH 4WD/4WS) ITEM PART NUMBER DESCRIPTION 1001223890 VALVE INSTALLATION - BOOM (1100SJ WITH 4WD/4WS) 0100011 Compound, Locking 0761010 Bolt M10 x 20 4812000 Washer M10 1001151500 Jib and Platform Rotate Valve Assembly (1100SJ) (See Separate Breakdown in this Section) 1001203004 Platform Valve Harness (1100SJ) (Use p/n 1001231797) (See...
  • Page 272 SECTION 4 - BOOM FIGURE 4-24. PLATFORM ROTATE VALVE ASSEMBLY (1030S) 1030S, 1100SJ 3121756...
  • Page 273 SECTION 4 - BOOM FIGURE 4-24. PLATFORM ROTATE VALVE ASSEMBLY (1030S) ITEM PART NUMBER DESCRIPTION 1001151502 PLATFORM ROTATE VALVE ASSEMBLY (1030S) 70006425 Cartridge, Flow Regulator 8036572 Seal Kit - 70005787 Valve 7017410 Cartridge, Solenoid Valve Less Coil 7012967 Seal Kit - 7017410 Valve 70003978 Nut, Coil 70005789...
  • Page 274 SECTION 4 - BOOM FIGURE 4-25. JIB AND PLATFORM ROTATE VALVE ASSEMBLY (1100SJ) 1030S, 1100SJ 3121756...
  • Page 275 SECTION 4 - BOOM FIGURE 4-25. JIB AND PLATFORM ROTATE VALVE ASSEMBLY (1100SJ) ITEM PART NUMBER DESCRIPTION 1001151500 JIB AND PLATFORM ROTATE VALVE ASSEMBLY (1100SJ) 70006425 Cartridge, Flow Regulator 8036572 Seal Kit - 70005787 Valve 70023609 Cartridge, Relief Valve 7012998 Seal Kit - 70005788 Valve 7017410 Cartridge, Solenoid Valve Less Coil...
  • Page 276 SECTION 4 - BOOM FIGURE 4-26. BOOM SENSORS INSTALLATION 1030S, 1100SJ 3121756...
  • Page 277 SECTION 4 - BOOM FIGURE 4-26. BOOM SENSORS INSTALLATION ITEM PART NUMBER DESCRIPTION 1001195626 BOOM SENSORS INSTALLATION 0100011 Compound, Locking 0721003 Screw #10 x 3/8 0760606 Bolt M6 x 12 0761007 Bolt M10 x 14 0761010 Bolt M10 x 20 0791506 Screw 5/16 x 3/4 1320136...
  • Page 278 SECTION 4 - BOOM FIGURE 4-27. BOOM SENSORS INSTALLATION (WITH VERTICAL/HORIZONTAL CONTROLS) 1030S, 1100SJ 3121756...
  • Page 279 SECTION 4 - BOOM FIGURE 4-27. BOOM SENSORS INSTALLATION (WITH VERTICAL/HORIZONTAL CONTROLS) ITEM PART NUMBER DESCRIPTION 1001150036 BOOM SENSORS INSTALLATION (WITH VERTICAL/HORIZONTAL CONTROLS) 0700617 Bolt M6 x 45 0760612 Bolt M6 x 25 0760807 Bolt M8 x 14 3290605 Nut M6 1001170305 Screw #6 4031510...
  • Page 280 SECTION 4 - BOOM FIGURE 4-28. BOOM SHIELDS INSTALLATION 1030S, 1100SJ 3121756...
  • Page 281 SECTION 4 - BOOM FIGURE 4-28. BOOM SHIELDS INSTALLATION ITEM PART NUMBER DESCRIPTION 1001150096 BOOM SHIELDS INSTALLATION 0100011 Compound, Locking 0760807 Bolt M8 x 14 0760810 Bolt M8 x 20 3291005 Nut M10 4811900 Washer M8 4812000 Washer M10 1001195876 Plate, Clamp 1001195877 Cover, Boom Pivot...
  • Page 283 SECTION 5 - PLATFORM SECTION 5 - PLATFORM 3121756 1030S, 1100SJ...
  • Page 284 SECTION 5 - PLATFORM FIGURE 5-1. PLATFORM ASSEMBLY - STANDARD MACHINES (SN B300001586 through B300001680) 1030S, 1100SJ 3121756...
  • Page 285 SECTION 5 - PLATFORM FIGURE 5-1. PLATFORM ASSEMBLY - STANDARD MACHINES (SN B300001586 through B300001680) ITEM PART NUMBER DESCRIPTION 1001134293 PLATFORM ASSEMBLY - STANDARD MACHINES (SN B300001586 through B300001680) Note: Replacement Decals Must be Ordered Separately - See DECAL SECTION. 0760612 Bolt M6 x 25 3290605...
  • Page 286 SECTION 5 - PLATFORM FIGURE 5-2. PLATFORM ASSEMBLY - STANDARD MACHINES (SN B300001681 to Present) 1030S, 1100SJ 3121756...
  • Page 287 SECTION 5 - PLATFORM FIGURE 5-2. PLATFORM ASSEMBLY - STANDARD MACHINES (SN B300001681 to Present) ITEM PART NUMBER DESCRIPTION 1001227180 PLATFORM ASSEMBLY - STANDARD MACHINES (SN B300001681 to Present) Note: Replacement Decals Must be Ordered Separately - See DECAL SECTION. 0760612 Bolt M6 x 25 3290605...
  • Page 288 SECTION 5 - PLATFORM FIGURE 5-3. PLATFORM ASSEMBLY - SHIPYARD MACHINES 1030S, 1100SJ 3121756...
  • Page 289 SECTION 5 - PLATFORM FIGURE 5-3. PLATFORM ASSEMBLY - SHIPYARD MACHINES ITEM PART NUMBER DESCRIPTION 1001150037 PLATFORM ASSEMBLY - SHIPYARD MACHINES Note: Replacement Decals Must be Ordered Separately - See DECAL SECTION. 0760612 Bolt M6 x 25 3290606 Nut M6 4811702 Washer M6 See Note...
  • Page 290 SECTION 5 - PLATFORM FIGURE 5-4. PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION - STANDARD MACHINES (ENGLISH LANGUAGE) 1030S, 1100SJ 3121756...
  • Page 291 SECTION 5 - PLATFORM FIGURE 5-4. PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION - STANDARD MACHINES (ENGLISH LANGUAGE) ITEM PART NUMBER DESCRIPTION 1001215797 PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION - STANDARD MACHINES (ENGLISH LANGUAGE) 0272970 Footswitch Assembly 1001117320 Footswitch 70003483 Block, Contact 1060918 7 ft/2.2m Cable, Electrical - 18/3 4460071...
  • Page 292 SECTION 5 - PLATFORM FIGURE 5-5. PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION - STANDARD MACHINES (ENGLISH/CHINESE LANGUAGE) 1030S, 1100SJ 3121756...
  • Page 293 SECTION 5 - PLATFORM FIGURE 5-5. PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION - STANDARD MACHINES (ENGLISH/CHINESE LANGUAGE) ITEM PART NUMBER DESCRIPTION 1001215799 PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION - STANDARD MACHINES (ENGLISH/CHINESE LANGUAGE) 0272970 Footswitch Assembly 1001117320 Footswitch 70003483 Block, Contact 1060918 7 ft/2.2m Cable, Electrical - 18/3 4460071...
  • Page 294 SECTION 5 - PLATFORM FIGURE 5-6. PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION - STANDARD MACHINES (ENGLISH/JAPANESE LANGUAGE) 1030S, 1100SJ 3121756...
  • Page 295 SECTION 5 - PLATFORM FIGURE 5-6. PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION - STANDARD MACHINES (ENGLISH/JAPANESE LANGUAGE) ITEM PART NUMBER DESCRIPTION 1001215800 PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION - STANDARD MACHINES (ENGLISH/JAPANESE LANGUAGE) 0272970 Footswitch Assembly 1001117320 Footswitch 70003483 Block, Contact 1060918 7 ft/2.2m Cable, Electrical - 18/3 4460071...
  • Page 296 SECTION 5 - PLATFORM FIGURE 5-7. PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION - STANDARD MACHINES (ENGLISH/KOREAN LANGUAGE) 1030S, 1100SJ 3121756...
  • Page 297 SECTION 5 - PLATFORM FIGURE 5-7. PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION - STANDARD MACHINES (ENGLISH/KOREAN LANGUAGE) ITEM PART NUMBER DESCRIPTION 1001215798 PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION - STANDARD MACHINES (ENGLISH/KOREAN LANGUAGE) 0272970 Footswitch Assembly 1001117320 Footswitch 70003483 Block, Contact 1060918 7 ft/2.2m Cable, Electrical - 18/3 4460071...
  • Page 298 SECTION 5 - PLATFORM FIGURE 5-8. PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION - SHIPYARD MACHINES (ENGLISH LANGUAGE) 1030S, 1100SJ 3121756...
  • Page 299 SECTION 5 - PLATFORM FIGURE 5-8. PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION - SHIPYARD MACHINES (ENGLISH LANGUAGE) ITEM PART NUMBER DESCRIPTION 1001153367 PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION - SHIPYARD MACHINES (ENGLISH LANGUAGE) 0272970 Footswitch Assembly 1001117320 Footswitch 70003483 Block, Contact 1060918 7 ft/2.2m Cable, Electrical - 18/3 4460071...
  • Page 300 SECTION 5 - PLATFORM FIGURE 5-9. PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION - SHIPYARD MACHINES (ENGLISH/CHINESE LANGUAGE) 1030S, 1100SJ 3121756...
  • Page 301 SECTION 5 - PLATFORM FIGURE 5-9. PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION - SHIPYARD MACHINES (ENGLISH/CHINESE LANGUAGE) ITEM PART NUMBER DESCRIPTION 1001153369 PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION - SHIPYARD MACHINES (ENGLISH/CHINESE LANGUAGE) 0272970 Footswitch Assembly 1001117320 Footswitch 70003483 Block, Contact 1060918 7 ft/2.2m Cable, Electrical - 18/3 4460071...
  • Page 302 SECTION 5 - PLATFORM FIGURE 5-10. PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION - SHIPYARD MACHINES (ENGLISH/JAPANESE LANGUAGE) 1030S, 1100SJ 3121756...
  • Page 303 SECTION 5 - PLATFORM FIGURE 5-10. PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION - SHIPYARD MACHINES (ENGLISH/JAPANESE LANGUAGE) ITEM PART NUMBER DESCRIPTION 1001153370 PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION - SHIPYARD MACHINES (ENGLISH/JAPANESE LANGUAGE) 0272970 Footswitch Assembly 1001117320 Footswitch 70003483 Block, Contact 1060918 7 ft/2.2m Cable, Electrical - 18/3 4460071...
  • Page 304 SECTION 5 - PLATFORM FIGURE 5-11. PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION - SHIPYARD MACHINES (ENGLISH/KOREAN LANGUAGE) 1030S, 1100SJ 3121756...
  • Page 305 SECTION 5 - PLATFORM FIGURE 5-11. PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION - SHIPYARD MACHINES (ENGLISH/KOREAN LANGUAGE) ITEM PART NUMBER DESCRIPTION 1001153368 PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION - SHIPYARD MACHINES (ENGLISH/KOREAN LANGUAGE) 0272970 Footswitch Assembly 1001117320 Footswitch 70003483 Block, Contact 1060918 7 ft/2.2m Cable, Electrical - 18/3 4460071...
  • Page 306 SECTION 5 - PLATFORM FIGURE 5-12. CONSOLE BOX SUB-ASSEMBLY (ENGLISH LANGUAGE) 1030S, 1100SJ 3121756...
  • Page 307 SECTION 5 - PLATFORM FIGURE 5-12. CONSOLE BOX SUB-ASSEMBLY (ENGLISH LANGUAGE) ITEM PART NUMBER DESCRIPTION 1001196747 CONSOLE BOX SUB-ASSEMBLY (ENGLISH LANGUAGE) 3290305 Nut M3 1001196743 Console Box Assembly (See Separate Breakdown in this Section) 1001198138 Decal - Horn 1001198146 Decal - Function Speed Selection 1001198150 Decal - Lift/Swing Selection 1001198154...
  • Page 308 SECTION 5 - PLATFORM FIGURE 5-13. CONSOLE BOX SUB-ASSEMBLY (ENGLISH/CHINESE LANGUAGE) 1030S, 1100SJ 3121756...
  • Page 309 SECTION 5 - PLATFORM FIGURE 5-13. CONSOLE BOX SUB-ASSEMBLY (ENGLISH/CHINESE LANGUAGE) ITEM PART NUMBER DESCRIPTION 1001196748 CONSOLE BOX SUB-ASSEMBLY (ENGLISH/CHINESE LANGUAGE) 3290305 Nut M3 1001196743 Console Box Assembly (See Separate Breakdown in this Section) 1001198211 Decal - Horn 1001198212 Decal - Function Speed Selection 1001198214 Decal - Lift/Swing Selection 1001198216...
  • Page 310 SECTION 5 - PLATFORM FIGURE 5-14. CONSOLE BOX SUB-ASSEMBLY (ENGLISH/JAPANESE LANGUAGE) 1030S, 1100SJ 3121756...
  • Page 311 SECTION 5 - PLATFORM FIGURE 5-14. CONSOLE BOX SUB-ASSEMBLY (ENGLISH/JAPANESE LANGUAGE) ITEM PART NUMBER DESCRIPTION 1001196750 CONSOLE BOX SUB-ASSEMBLY (ENGLISH/JAPANESE LANGUAGE) 3290305 Nut M3 1001196743 Console Box Assembly (See Separate Breakdown in this Section) 1001198144 Decal - Horn 1001198145 Decal - Function Speed Selection 1001198149 Decal - Lift/Swing Selection 1001198153...
  • Page 312 SECTION 5 - PLATFORM FIGURE 5-15. CONSOLE BOX SUB-ASSEMBLY (ENGLISH/KOREAN LANGUAGE) 1030S, 1100SJ 3121756...
  • Page 313 SECTION 5 - PLATFORM FIGURE 5-15. CONSOLE BOX SUB-ASSEMBLY (ENGLISH/KOREAN LANGUAGE) ITEM PART NUMBER DESCRIPTION 1001196749 CONSOLE BOX SUB-ASSEMBLY (ENGLISH/KOREAN LANGUAGE) 3290305 Nut M3 1001196743 Console Box Assembly (See Separate Breakdown in this Section) 1001198175 Decal - Horn 1001198176 Decal - Function Speed Selection 1001198178 Decal - Lift/Swing Selection 1001198180...
  • Page 314 SECTION 5 - PLATFORM FIGURE 5-16. CONSOLE BOX ASSEMBLY 1030S, 1100SJ 3121756...
  • Page 315 SECTION 5 - PLATFORM FIGURE 5-16. CONSOLE BOX ASSEMBLY ITEM PART NUMBER DESCRIPTION 1001196743 CONSOLE BOX ASSEMBLY 0100009 Sealant 0100048 Grease, Dielectric 0100081 Adhesive 0140011 Alarm 0641404 Bolt 1/4 x 1/2 0641414 Bolt 1/4 x 1-3/4 0721006 Screw #10 x 3/4 (SN B300001586 through B300002613) 1600343 Module, Platform (Note: Re-calibration Required when Replaced) 1671176...
  • Page 316 SECTION 5 - PLATFORM ITEM PART NUMBER DESCRIPTION Separate Breakdown in this Section) 1001196741 Box, Console 3311601 Nut 3/8 3470003 0630568 Screw 3/8 x 4-1/2 4711600 Washer 3/8 3430616 1001196744 Guard, Switch 1001199119 Platform Console Harness (See Separate Breakdown in ELECTRICAL SECTION) 1001199212 Decal - Display...
  • Page 318 SECTION 5 - PLATFORM FIGURE 5-17. CONTROLLER ASSEMBLY (LIFT AND SWING) 1030S, 1100SJ 3121756...
  • Page 319 SECTION 5 - PLATFORM FIGURE 5-17. CONTROLLER ASSEMBLY (LIFT AND SWING) ITEM PART NUMBER DESCRIPTION 1001166539 CONTROLLER ASSEMBLY (LIFT AND SWING) Note: Use p/n 1001129555 as Replacement See Note Main Cast Body (Note: Not Available - Purchase Complete Assembly) 70004752 Adapter See Note Pivot Arm, Plastic (Note: Not Available - Purchase Complete...
  • Page 320 SECTION 5 - PLATFORM ITEM PART NUMBER DESCRIPTION 4460265 Connector - 9 Position 4460226 Socket, Female 1030S, 1100SJ 3121756...
  • Page 322 SECTION 5 - PLATFORM FIGURE 5-18. CONTROLLER ASSEMBLY (DRIVE AND STEER) 1030S, 1100SJ 3121756...
  • Page 323 SECTION 5 - PLATFORM FIGURE 5-18. CONTROLLER ASSEMBLY (DRIVE AND STEER) ITEM PART NUMBER DESCRIPTION 1001166538 CONTROLLER ASSEMBLY (DRIVE AND STEER) Note: Use p/n 1001212415 Kit as Replacement. 70004738 Washer 70004739 Roller 70004740 Boot, Switch 70004741 Half, Handle 70004742 Enclosure 70004743 70004744 Boot, Controller (Note: Use Item 200)
  • Page 324 SECTION 5 - PLATFORM FIGURE 5-19. JIB SWITCH INSTALLATION - 1100SJ 1030S, 1100SJ 3121756...
  • Page 325 SECTION 5 - PLATFORM FIGURE 5-19. JIB SWITCH INSTALLATION - 1100SJ ITEM PART NUMBER DESCRIPTION 0271340 JIB SWITCH INSTALLATION - 1100SJ 4360328 Switch, Toggle 1001155045 Switch, Toggle 1001155044 Nut 15/32 1001162807 Washer 1001155043 Washer 4740397 Spacer 3790012 O-Ring 3121756 1030S, 1100SJ...
  • Page 326 SECTION 5 - PLATFORM FIGURE 5-20. SKYGUARD INSTALLATION 1030S, 1100SJ 3121756...
  • Page 327 SECTION 5 - PLATFORM FIGURE 5-20. SKYGUARD INSTALLATION ITEM PART NUMBER DESCRIPTION 1001153444 SKYGUARD INSTALLATION 0100011 Compound, Locking 0641416 Bolt 1/4 x 2 3311405 Nut 1/4 3931424 Capscrew 1/4 x 1-1/2 4240033 Tie-Strap (Not Shown) 4711400 Washer 1/4 1001120328 Mount, Terminal 1001137673 SkyGuard Switch Assembly 1001186517...
  • Page 328 SECTION 5 - PLATFORM FIGURE 5-21. OVERHEAD PROTECTION INSTALLATION - WITHOUT LSS (KOREAN/CHINA SPECS) 1030S, 1100SJ 3121756...
  • Page 329 SECTION 5 - PLATFORM FIGURE 5-21. OVERHEAD PROTECTION INSTALLATION - WITHOUT LSS (KOREAN/CHINA SPECS) ITEM PART NUMBER DESCRIPTION 1001150098 OVERHEAD PROTECTION INSTALLATION - WITHOUT LSS (KOREAN/CHINA SPECS) 2920028 Light, Indicator 2920029 Bulb 1001151061 Accessory, O/H Soft Touch Kit (Includes Items 6-21 & 23-25) 1001151201 Harness, Soft Touch (See Separate Breakdown in ELECTRICAL SECTION)
  • Page 330 SECTION 5 - PLATFORM FIGURE 5-22. OVERHEAD PROTECTION INSTALLATION - WITH LSS (KOREAN/CHINA SPECS) 1030S, 1100SJ 3121756...
  • Page 331 SECTION 5 - PLATFORM FIGURE 5-22. OVERHEAD PROTECTION INSTALLATION - WITH LSS (KOREAN/CHINA SPECS) ITEM PART NUMBER DESCRIPTION 1001206605 OVERHEAD PROTECTION INSTALLATION - WITH LSS (KOREAN/CHINA SPECS) 2920028 Light, Indicator 2920029 Bulb 1001151061 Accessory, O/H Soft Touch Kit (Includes Items 6-20 & 24-26) 1001151201 Harness, Soft Touch (See Separate Breakdown in ELECTRICAL SECTION)
  • Page 333 SECTION 6 - CYLINDER SECTION 6 - CYLINDER 3121756 1030S, 1100SJ...
  • Page 334 SECTION 6 - CYLINDER FIGURE 6-1. AXLE EXTEND CYLINDER ASSEMBLY 1030S, 1100SJ 3121756...
  • Page 335 SECTION 6 - CYLINDER FIGURE 6-1. AXLE EXTEND CYLINDER ASSEMBLY ITEM PART NUMBER DESCRIPTION 1001149464 AXLE EXTEND CYLINDER ASSEMBLY 70005850 Barrel 70005851 70005852 Head See Note Wiper (Note: Use Item 19) See Note Seal, Rod (Note: Use Item 19) 70004637 Bearing See Note O-Ring (Note: Use Item 19)
  • Page 336 SECTION 6 - CYLINDER FIGURE 6-2. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE 1030S, 1100SJ 3121756...
  • Page 337 SECTION 6 - CYLINDER FIGURE 6-2. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE ITEM PART NUMBER DESCRIPTION 1001195191 LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE 70005863 Barrel 70005864 70005845 Head See Note Wiper (Note: Use Item 20) See Note Seal, Rod (Note: Use Item 20) 70026302 Bearnig See Note...
  • Page 338 SECTION 6 - CYLINDER FIGURE 6-3. LIFT CYLINDER ASSEMBLY - BOOM 1030S, 1100SJ 3121756...
  • Page 339 SECTION 6 - CYLINDER FIGURE 6-3. LIFT CYLINDER ASSEMBLY - BOOM ITEM PART NUMBER DESCRIPTION 1001197797 LIFT CYLINDER ASSEMBLY - BOOM 70005835 Barrel 70005836 70005837 Head See Note Wiper (Note: Use Item 25) See Note Seal, Rod (Note: Use Item 25) See Note Ring, Wear (Note: Use Item 25) See Note...
  • Page 340 SECTION 6 - CYLINDER FIGURE 6-4. LIFT CYLINDER ASSEMBLY - JIB 1030S, 1100SJ 3121756...
  • Page 341 SECTION 6 - CYLINDER FIGURE 6-4. LIFT CYLINDER ASSEMBLY - JIB ITEM PART NUMBER DESCRIPTION 1001149389 LIFT CYLINDER ASSEMBLY - JIB 70005855 Barrel 70005856 70005857 Head See Note Wiper (Note: Use Item 20) See Note Seal, Rod (Note: Use Item 20) 70005858 Bearing See Note...
  • Page 342 SECTION 6 - CYLINDER FIGURE 6-5. MASTER CYLINDER ASSEMBLY 1030S, 1100SJ 3121756...
  • Page 343 SECTION 6 - CYLINDER FIGURE 6-5. MASTER CYLINDER ASSEMBLY ITEM PART NUMBER DESCRIPTION 1001197798 MASTER CYLINDER ASSEMBLY 70005843 Barrel 70005844 70005845 Head See Note Wiper (Note: Use Item 18) See Note Seal, Rod (Note: Use Item 18) 70026302 Bearing See Note O-Ring (Note: Use Item 18) See Note Ring, Back Up (Note: Use Item 18)
  • Page 344 SECTION 6 - CYLINDER FIGURE 6-6. STEER CYLINDER ASSEMBLY 1030S, 1100SJ 3121756...
  • Page 345 SECTION 6 - CYLINDER FIGURE 6-6. STEER CYLINDER ASSEMBLY ITEM PART NUMBER DESCRIPTION 1001149463 STEER CYLINDER ASSEMBLY 70005868 Barrel 70005869 70005870 Head See Note Wiper (Note: Use Item 18) See Note Seal, Rod (Note: Use Item 18) 70005871 Bearing See Note O-Ring (Note: Use Item 18) See Note Ring, Back Up (Note: Use Item 18)
  • Page 346 SECTION 6 - CYLINDER FIGURE 6-7. TELESCOPE CYLINDER 1030S, 1100SJ 3121756...
  • Page 347 SECTION 6 - CYLINDER FIGURE 6-7. TELESCOPE CYLINDER ITEM PART NUMBER DESCRIPTION 1001194925 TELESCOPE CYLINDER Note: Original Cylinder May Have Been Replaced with Service Replacement. Identify PN Stamped on Cylinder Before Ordering Parts. 70005875 Barrel 70005876 70005877 Head See Note Wiper (Note: Use Item 27) See Note Seal, Rod (Note: Use Item 27)
  • Page 348 SECTION 6 - CYLINDER FIGURE 6-8. TELESCOPE CYLINDER (SN B300002340 to Present) 1030S, 1100SJ 3121756...
  • Page 349 SECTION 6 - CYLINDER FIGURE 6-8. TELESCOPE CYLINDER (SN B300002340 to Present) ITEM PART NUMBER DESCRIPTION 1001232899 TELESCOPE CYLINDER Note: Original Cylinder May Have Been Replaced with Service Replacement. Identify PN Stamped on Cylinder Before Ordering Parts. See Note Barrel Weldment (Note: Not Available for Purchase) 70005876 Rod Weldment 70006617...
  • Page 351 SECTION 7 - HYDRAULIC SECTION 7 - HYDRAULIC 3121756 1030S, 1100SJ...
  • Page 352 SECTION 7 - HYDRAULIC FIGURE 7-1. BOOM HYDRAULIC DIAGRAM - 1030S 1030S, 1100SJ 3121756...
  • Page 353 SECTION 7 - HYDRAULIC 3121756 1030S, 1100SJ...
  • Page 354 SECTION 7 - HYDRAULIC FIGURE 7-1. BOOM HYDRAULIC DIAGRAM - 1030S ITEM PART NUMBER DESCRIPTION 1001150087 BOOM HYDRAULIC DIAGRAM - 1030S 0100011 Compound, Locking 0700820 Bolt M8 x 60 4240017 Tie-Strap (Not Shown) 0760812 Bolt M8 x 25 0700819 Bolt M8 x 55 4100026 4.3 ft/ Sleeve, Protection (Not Shown)
  • Page 355 SECTION 7 - HYDRAULIC ITEM PART NUMBER DESCRIPTION 1001222493 Clamp 1001222586 Bracket (SN B300001586 through B300001726) 1001230054 Bracket (SN B300001727 to Present) 1320146 Clamp (SN B300001586 through B300001726) 1001230052 Clamp (SN B300001727 to Present) 0760619 Bolt M6 x 55 3290605 Nut M6 4811700 Washer M6...
  • Page 356 SECTION 7 - HYDRAULIC FIGURE 7-2. BOOM HYDRAULIC DIAGRAM - 1100SJ 1030S, 1100SJ 3121756...
  • Page 357 SECTION 7 - HYDRAULIC 3121756 1030S, 1100SJ...
  • Page 358 SECTION 7 - HYDRAULIC FIGURE 7-2. BOOM HYDRAULIC DIAGRAM - 1100SJ ITEM PART NUMBER DESCRIPTION 1001150086 BOOM HYDRAULIC DIAGRAM - 1100SJ 0100011 Compound, Locking 0700820 Bolt M8 x 60 0701019 Bolt M10 x 55 0760812 Bolt M8 x 25 0700819 Bolt M8 x 55 4100026 11.5 ft/...
  • Page 359 SECTION 7 - HYDRAULIC ITEM PART NUMBER DESCRIPTION 1001213664 Hose 1001213665 Hose 3291005 Nut M10 8760268 Fitting, 90 JIC/FSJIC 1321385 Clamp 0760606 Bolt M6 x 12 0760612 Bolt M6 x 25 1001222493 Clamp 1001222586 Bracket (SN B300001586 through B300001726) 1001230054 Bracket (SN B300001727 to Present) 1320146 Clamp (SN B300001586 through B300001726)
  • Page 360 SECTION 7 - HYDRAULIC FIGURE 7-3. CHASSIS HYDRAULIC DIAGRAM - 2WD/2WS 1030S, 1100SJ 3121756...
  • Page 361 SECTION 7 - HYDRAULIC 3121756 1030S, 1100SJ...
  • Page 362 SECTION 7 - HYDRAULIC FIGURE 7-3. CHASSIS HYDRAULIC DIAGRAM - 2WD/2WS ITEM PART NUMBER DESCRIPTION 1001150090 CHASSIS HYDRAULIC DIAGRAM - 2WD/2WS 2130810 Fitting, 90 ORFS/ORB 2131012 Fitting, 90 ORFS/ORB 2150810 Fitting, 45 ORFS/ORB 2151012 Fitting, 45 ORFS/ORB 2170208 Fitting, 90 ORFS/ORB 2170308 Fitting, Tee ORFS/ORB/ORFS 2170908...
  • Page 364 SECTION 7 - HYDRAULIC FIGURE 7-4. CHASSIS HYDRAULIC DIAGRAM - 4WD/2WS 1030S, 1100SJ 3121756...
  • Page 365 SECTION 7 - HYDRAULIC 3121756 1030S, 1100SJ...
  • Page 366 SECTION 7 - HYDRAULIC FIGURE 7-4. CHASSIS HYDRAULIC DIAGRAM - 4WD/2WS ITEM PART NUMBER DESCRIPTION 1001150089 CHASSIS HYDRAULIC DIAGRAM - 4WD/2WS 2110810 Fitting, Straight ORFS/ORB 2130808 Fitting, 90 ORFS/ORB 2130810 Fitting, 90 ORFS/ORB 2130812 Fitting, 90 ORFS/ORB 2150810 Fitting, 45 ORFS/ORB 2151012 Fitting, 45 ORFS/ORB 2170108...
  • Page 368 SECTION 7 - HYDRAULIC FIGURE 7-5. CHASSIS HYDRAULIC DIAGRAM - 4WD/4WS 1030S, 1100SJ 3121756...
  • Page 369 SECTION 7 - HYDRAULIC 3121756 1030S, 1100SJ...
  • Page 370 SECTION 7 - HYDRAULIC FIGURE 7-5. CHASSIS HYDRAULIC DIAGRAM - 4WD/4WS ITEM PART NUMBER DESCRIPTION 1001222730 CHASSIS HYDRAULIC DIAGRAM - 4WD/4WS 2110810 Fitting, Straight ORFS/ORB 2130808 Fitting, 90 ORFS/ORB 2130810 Fitting, 90 ORFS/ORB 2130812 Fitting, 90 ORFS/ORB 2150810 Fitting, 45 ORFS/ORB 2151012 Fitting, 45 ORFS/ORB 2170108...
  • Page 372 SECTION 7 - HYDRAULIC FIGURE 7-6. TURNTABLE HYDRAULIC DIAGRAM 1030S, 1100SJ 3121756...
  • Page 373 SECTION 7 - HYDRAULIC FIGURE 7-6. TURNTABLE HYDRAULIC DIAGRAM ITEM PART NUMBER DESCRIPTION 1001150088 TURNTABLE HYDRAULIC DIAGRAM 2110812 Fitting, Straight ORFS/ORB 2111010 Fitting, Straight ORFS/ORB 2111016 Fitting, Straight ORFS/ORB 2220498 Fitting, 45 JIC/ORB 2130810 Fitting, 90 ORFS/ORB 2130812 Fitting, 90 ORFS/ORB 2131012 Fitting, 90 ORFS/ORB 2220451...
  • Page 374 SECTION 7 - HYDRAULIC ITEM PART NUMBER DESCRIPTION 1001219628 Hose 2220377 Fitting, Straight JIC/ORB 1001143501 Clamp 1001223381 Hose 2172110 Fitting, 90 ORFS/FSORFS 4060807 17 in Flex-Trim (Not Shown - Located on Engine Tray) /42cm 1030S, 1100SJ 3121756...
  • Page 376 SECTION 7 - HYDRAULIC FIGURE 7-7. HYDRAULIC DIAGRAM LIST ITEM PART NUMBER DESCRIPTION Note: For more information, contact the JLG Service/Parts Department. HYDRAULIC DIAGRAMS 1001150087 Boom Hydraulic Diagram - 1030S 1001150086 Boom Hydraulic Diagram - 1100SJ 1001150090 Chassis Hydraulic Diagram - 2WD/2WS 1001150089 Chassis Hydraulic Diagram - 4WD/2WS 1001222730...
  • Page 377 SECTION 8 - ELECTRICAL SECTION 8 - ELECTRICAL 3121756 1030S, 1100SJ...
  • Page 378 SECTION 8 - ELECTRICAL FIGURE 8-1. ELECTRICAL DIAGRAM LIST ITEM PART NUMBER DESCRIPTION Note: For more information, contact the JLG Service/Parts Department. ELECTRICAL DIAGRAMS 1001150005 Electrical Schematic (See Service & Maintenance Manual) 1001157770 Generator Electrical Diagram - 7500W SkyPower Generator 1030S, 1100SJ 3121756...
  • Page 380 SECTION 8 - ELECTRICAL FIGURE 8-2. AXLE POWER TRACK HARNESS 1030S, 1100SJ 3121756...
  • Page 381 SECTION 8 - ELECTRICAL FIGURE 8-2. AXLE POWER TRACK HARNESS ITEM PART NUMBER DESCRIPTION 1001152574 AXLE POWER TRACK HARNESS 4460539 Plug, Male - 3 Position 4460932 Receptacle, Female - 4 Position 4460943 Pin, Male 4460944 Socket, Female 3121756 1030S, 1100SJ...
  • Page 382 SECTION 8 - ELECTRICAL FIGURE 8-3. BATTERY CABLE KIT - DEUTZ TD2011 1030S, 1100SJ 3121756...
  • Page 383 SECTION 8 - ELECTRICAL FIGURE 8-3. BATTERY CABLE KIT - DEUTZ TD2011 ITEM PART NUMBER DESCRIPTION 1001150443 BATTERY CABLE KIT - DEUTZ TD2011 70009025 Cable, Battery - Battery + to Starter, Start Relay and Aux Relay 70009022 Cable, Battery - Aux Relay to Aux Power 70009023 Cable, Battery - Battery - to Aux Ground, Pivot Ground 70009026...
  • Page 384 SECTION 8 - ELECTRICAL FIGURE 8-4. BATTERY CABLE KIT - DEUTZ TD2.9L4 1030S, 1100SJ 3121756...
  • Page 385 SECTION 8 - ELECTRICAL FIGURE 8-4. BATTERY CABLE KIT - DEUTZ TD2.9L4 ITEM PART NUMBER DESCRIPTION 1001220749 BATTERY CABLE KIT - DEUTZ TD2.9L4 70009021 Cable, Battery - Battery + to Starter, Start Relay and Aux Relay 70009022 Cable, Battery - Aux Relay to Aux Power 70009023 Cable, Battery - Battery - Aux Ground, Pivot Ground 70009024...
  • Page 386 SECTION 8 - ELECTRICAL FIGURE 8-5. BLAM HARNESS 1030S, 1100SJ 3121756...
  • Page 387 SECTION 8 - ELECTRICAL FIGURE 8-5. BLAM HARNESS ITEM PART NUMBER DESCRIPTION 1001217255 BLAM HARNESS 4460933 Connector - 12 Position (Gray) 4460466 Plug, Terminal 4460465 Socket, Female 4460942 Socket, Female 4460836 Connector - 12 Position (Black) 4460466 Plug, Terminal 4460465 Socket, Female 4460934 Connector - 12 Position (Green)
  • Page 388 SECTION 8 - ELECTRICAL FIGURE 8-6. BOOM CABLES INSTALLATION - 1030S WITHOUT POWER AT PLATFORM 1030S, 1100SJ 3121756...
  • Page 389 SECTION 8 - ELECTRICAL FIGURE 8-6. BOOM CABLES INSTALLATION - 1030S WITHOUT POWER AT PLATFORM ITEM PART NUMBER DESCRIPTION 1001200024 BOOM CABLES INSTALLATION - 1030S WITHOUT POWER AT PLATFORM 1001200030 Boom Cable - Main (See Separate Breakdown in this Section) 3121756 1030S, 1100SJ...
  • Page 390 SECTION 8 - ELECTRICAL FIGURE 8-7. BOOM CABLES INSTALLATION - 1030S WITH AC POWER AT PLATFORM 1030S, 1100SJ 3121756...
  • Page 391 SECTION 8 - ELECTRICAL FIGURE 8-7. BOOM CABLES INSTALLATION - 1030S WITH AC POWER AT PLATFORM ITEM PART NUMBER DESCRIPTION 1001200027 BOOM CABLES INSTALLATION - 1030S WITH AC POWER AT PLATFORM 0700817 Bolt M8 x 45 3290805 Nut M8 1001080996 Clamp 1001200031 Boom Cable - Main (See Separate Breakdown in this Section)
  • Page 392 SECTION 8 - ELECTRICAL FIGURE 8-8. BOOM CABLES INSTALLATION - 1030S WITH SKYPOWER 1030S, 1100SJ 3121756...
  • Page 393 SECTION 8 - ELECTRICAL FIGURE 8-8. BOOM CABLES INSTALLATION - 1030S WITH SKYPOWER ITEM PART NUMBER DESCRIPTION 1001200029 BOOM CABLES INSTALLATION - 1030S WITH SKYPOWER 1001200031 Boom Cable - Main (See Separate Breakdown in this Section) 1001200035 Boom Cable - SkyPower (1030S) 3121756 1030S, 1100SJ...
  • Page 394 SECTION 8 - ELECTRICAL FIGURE 8-9. BOOM CABLES INSTALLATION - 1100SJ WITHOUT POWER AT PLATFORM 1030S, 1100SJ 3121756...
  • Page 395 SECTION 8 - ELECTRICAL FIGURE 8-9. BOOM CABLES INSTALLATION - 1100SJ WITHOUT POWER AT PLATFORM ITEM PART NUMBER DESCRIPTION 1001200025 BOOM CABLES INSTALLATION - 1100SJ WITHOUT POWER AT PLATFORM 1001200031 Boom Cable - Main (See Separate Breakdown in this Section) 3121756 1030S, 1100SJ...
  • Page 396 SECTION 8 - ELECTRICAL FIGURE 8-10. BOOM CABLES INSTALLATION - 1100SJ WITH AC POWER AT PLATFORM 1030S, 1100SJ 3121756...
  • Page 397 SECTION 8 - ELECTRICAL FIGURE 8-10. BOOM CABLES INSTALLATION - 1100SJ WITH AC POWER AT PLATFORM ITEM PART NUMBER DESCRIPTION 1001200026 BOOM CABLES INSTALLATION - 1100SJ WITH AC POWER AT PLATFORM 0700817 Bolt M8 x 45 3290805 Nut M8 1001080996 Clamp 1001200030 Boom Cable - Main (See Separate Breakdown in this Section)
  • Page 398 SECTION 8 - ELECTRICAL FIGURE 8-11. BOOM CABLES INSTALLATION - 1100SJ WITH SKYPOWER 1030S, 1100SJ 3121756...
  • Page 399 SECTION 8 - ELECTRICAL FIGURE 8-11. BOOM CABLES INSTALLATION - 1100SJ WITH SKYPOWER ITEM PART NUMBER DESCRIPTION 1001200028 BOOM CABLES INSTALLATION - 1100SJ WITH SKYPOWER 1001200030 Boom Cable - Main (See Separate Breakdown in this Section) 1001200034 Boom Cable - SkyPower (1100SJ) 3121756 1030S, 1100SJ...
  • Page 400 SECTION 8 - ELECTRICAL FIGURE 8-12. BOOM CABLE - MAIN 1030S, 1100SJ 3121756...
  • Page 401 SECTION 8 - ELECTRICAL FIGURE 8-12. BOOM CABLE - MAIN ITEM PART NUMBER DESCRIPTION 1001200030 BOOM CABLE - MAIN 4460473 Clamp 4460509 Socket, Female 4460865 Connector - 19 Position 4460465 Socket, Female 4460466 Plug, Socket 3121756 1030S, 1100SJ...
  • Page 402 SECTION 8 - ELECTRICAL FIGURE 8-13. BOOM CABLE - MAIN 1030S, 1100SJ 3121756...
  • Page 403 SECTION 8 - ELECTRICAL FIGURE 8-13. BOOM CABLE - MAIN ITEM PART NUMBER DESCRIPTION 1001200031 BOOM CABLE - MAIN 4460473 Clamp 4460509 Socket, Female 4460865 Connector - 19 Position 4460465 Socket, Female 4460466 Plug, Socket 3121756 1030S, 1100SJ...
  • Page 404 SECTION 8 - ELECTRICAL FIGURE 8-14. CHASSIS AND TURNTABLE HARNESS INSTALLATION 1030S, 1100SJ 3121756...
  • Page 405 SECTION 8 - ELECTRICAL FIGURE 8-14. CHASSIS AND TURNTABLE HARNESS INSTALLATION ITEM PART NUMBER DESCRIPTION 1001193675 CHASSIS AND TURNTABLE HARNESS INSTALLATION 0760606 Bolt M6 x 12 2920129 Bulb, Light 4811700 Washer M6 1001150480 Swing Drive Harness (See Separate Breakdown in this Section) 1001194331 Main Valve Harness (See Separate Breakdown in this Section) 1001149524...
  • Page 406 SECTION 8 - ELECTRICAL FIGURE 8-15. CHASSIS HARNESS 1030S, 1100SJ 3121756...
  • Page 407 SECTION 8 - ELECTRICAL FIGURE 8-15. CHASSIS HARNESS ITEM PART NUMBER DESCRIPTION 1001149524 CHASSIS HARNESS 4460933 Connector - 12 Position (Gray) 4460465 Socket, Female 4460466 Plug, Terminal 4460836 Connector - 12 Position (Black) 4460465 Socket, Female 4460466 Plug, Terminal 4460934 Connector - 12 Position (Green) 4460465 Socket, Female...
  • Page 408 SECTION 8 - ELECTRICAL FIGURE 8-16. ENGINE HARNESS - DEUTZ TD2011 ENGINES 1030S, 1100SJ 3121756...
  • Page 409 SECTION 8 - ELECTRICAL FIGURE 8-16. ENGINE HARNESS - DEUTZ TD2011 ENGINES ITEM PART NUMBER DESCRIPTION 1001119470 ENGINE HARNESS - DEUTZ TD2011 ENGINES 4460702 Terminal, Eyelet 4460894 Connector - 6 Position 4460465 Socket, Female 4460944 Socket, Female 4460944 Socket, Female 4460313 Terminal, Eyelet 4460019...
  • Page 410 SECTION 8 - ELECTRICAL FIGURE 8-17. ENGINE HARNESS - DEUTZ TD2.9L4 ENGINES 1030S, 1100SJ 3121756...
  • Page 411 SECTION 8 - ELECTRICAL FIGURE 8-17. ENGINE HARNESS - DEUTZ TD2.9L4 ENGINES ITEM PART NUMBER DESCRIPTION 1001220261 ENGINE HARNESS - DEUTZ TD2.9L4 ENGINES 1001133956 Connector (Includes Cover, Locks and Retention Plate) 1001126352 Terminal 1001126384 Terminal 1001126351 Terminal 1001126357 Plug, Seal 1001126356 Plug, Seal 4461070...
  • Page 412 SECTION 8 - ELECTRICAL ITEM PART NUMBER DESCRIPTION 1001152742 Connector - 12 Position (SN B300001586 through B300002738) 4460464 Pin, Male 4460466 Seal, Plug 4460950 Connector - 12 Position (SN B300001586 through B300002738) 4460464 Pin, Male 4460466 Plug, Seal 4461070 Connector with Resistor (3 Position) 4461095 Connector - 3 Position 4460944...
  • Page 413 SECTION 8 - ELECTRICAL ITEM PART NUMBER DESCRIPTION 1001142938 Connector - 2 Position 1001142940 Terminal, Female 1001142941 Seal 1001133714 Connector - 4 Position 1001133715 Terminal, Female 1001135650 Seal 1001135651 Plug, Cavity 4460042 Terminal, Eyelet 1001138110 Connector - 2 Position 1001138111 Socket, Female 1001138113 Seal...
  • Page 414 SECTION 8 - ELECTRICAL FIGURE 8-18. FUEL FILTER HARNESS - DEUTZ TD2.9L4 T4I 1030S, 1100SJ 3121756...
  • Page 415 SECTION 8 - ELECTRICAL FIGURE 8-18. FUEL FILTER HARNESS - DEUTZ TD2.9L4 T4I ITEM PART NUMBER DESCRIPTION 1001148843 FUEL FILTER HARNESS - DEUTZ TD2.9L4 ENGINES 1001148842 Connector - 4 Position 1001148841 Pin, Male 1001135650 Seal 1001133714 Plug, Male - 4 Position 1001133715 Socket, Female 1001135650...
  • Page 416 SECTION 8 - ELECTRICAL FIGURE 8-19. FUEL PUMP HARNESS - DEUTZ TD2.9L4 1030S, 1100SJ 3121756...
  • Page 417 SECTION 8 - ELECTRICAL FIGURE 8-19. FUEL PUMP HARNESS - DEUTZ TD2.9L4 ITEM PART NUMBER DESCRIPTION 1001221289 FUEL PUMP HARNESS - DEUTZ TD2.9L4 4460932 Connector - 4 Position 4460464 Pin, Male 4460941 Pin, Male 1001116983 Connector - 2 Position 1001116710 Socket, Female 4461054 Seal...
  • Page 418 SECTION 8 - ELECTRICAL FIGURE 8-20. GENERATOR HARNESS - 7500W SKYPOWER (60HZ/240V) (DEUTZ TD2.9L4 T4F ENGINES) (OPTIONAL) 1030S, 1100SJ 3121756...
  • Page 419 SECTION 8 - ELECTRICAL FIGURE 8-20. GENERATOR HARNESS - 7500W SKYPOWER (60HZ/240V) (DEUTZ TD2.9L4 T4F ENGINES) (OPTIONAL) ITEM PART NUMBER DESCRIPTION 1001119968 GENERATOR HARNESS - 7500W SKYPOWER (60HZ/240V) (DEUTZ TD2.9L4 T4F) (OPTIONAL) 4460967 Connector - 3 Position 4460465 Socket, Female 1001117078 Connector, Metri-Pack with 5Amp Fuse 4460465...
  • Page 420 SECTION 8 - ELECTRICAL FIGURE 8-21. GENERATOR CABLE HARNESS - 7500W SKYPOWER (60HZ/240V) (DEUTZ TD2.9L4 T4F ENGINES) 1030S, 1100SJ 3121756...
  • Page 421 SECTION 8 - ELECTRICAL FIGURE 8-21. GENERATOR CABLE HARNESS - 7500W SKYPOWER (60HZ/240V) (DEUTZ TD2.9L4 T4F ENGINES) ITEM PART NUMBER DESCRIPTION 4922972 GENERATOR CABLE HARNESS - 7500W SKYPOWER (60HZ/240V) (DEUTZ TD2.9L4 T4F) 4460225 Connector - 6 Position 4460268 Socket, Female 4460807 Seal, Plug 4460808...
  • Page 422 SECTION 8 - ELECTRICAL FIGURE 8-22. GROUND CONTROL PANEL HARNESS 1030S, 1100SJ 3121756...
  • Page 423 SECTION 8 - ELECTRICAL FIGURE 8-22. GROUND CONTROL PANEL HARNESS ITEM PART NUMBER DESCRIPTION 1001216943 GROUND CONTROL PANEL HARNESS 4460876 Connector - 35 Position 4460871 Socket, Female 4460905 Plug, Terminal 4460970 Connector - 12 Position 4460464 Plug, Male 4460466 Plug, Terminal 4460931 Connector - 8 Position 4460464...
  • Page 424 SECTION 8 - ELECTRICAL FIGURE 8-23. LOAD SENSING PIN HARNESS 1030S, 1100SJ 3121756...
  • Page 425 SECTION 8 - ELECTRICAL FIGURE 8-23. LOAD SENSING PIN HARNESS ITEM PART NUMBER DESCRIPTION 4923256 LOAD SENSING PIN HARNESS 4460930 Connector - 8 Position (Gray) 4460465 Socket, Female 4460466 Plug, Sealing See Note Connector - 4 Position (Note: Not Available for Purchase) See Note Terminal (Note: Not Available for Purchase) 3121756...
  • Page 426 SECTION 8 - ELECTRICAL FIGURE 8-24. MAIN VALVE HARNESS 1030S, 1100SJ 3121756...
  • Page 427 SECTION 8 - ELECTRICAL FIGURE 8-24. MAIN VALVE HARNESS ITEM PART NUMBER DESCRIPTION 1001194331 MAIN VALVE HARNESS 4460875 Connector - 35 Position 4460871 Socket, Female 4460905 Plug, Terminal 4460894 Plug, Male - 6 Position 4460465 Socket, Female 4460466 Plug, Terminal 4460899 Receptacle, Female - 6 Position 4460464...
  • Page 428 SECTION 8 - ELECTRICAL FIGURE 8-25. OVERHEAD SOFT TOUCH HARNESS 1030S, 1100SJ 3121756...
  • Page 429 SECTION 8 - ELECTRICAL FIGURE 8-25. OVERHEAD SOFT TOUCH HARNESS ITEM PART NUMBER DESCRIPTION 1001151201 OVERHEAD SOFT TOUCH HARNESS 4460897 Connector - 2 Position 4460464 Pin, Male 4460226 Socket, Female 3121756 1030S, 1100SJ...
  • Page 430 SECTION 8 - ELECTRICAL FIGURE 8-26. PLATFORM CONSOLE BOX HARNESS 1030S, 1100SJ 3121756...
  • Page 431 SECTION 8 - ELECTRICAL FIGURE 8-26. PLATFORM CONSOLE BOX HARNESS ITEM PART NUMBER DESCRIPTION 1001199119 PLATFORM CONSOLE BOX HARNESS 4460874 Connector - 35 Position 4460871 Socket, Female 4460905 Plug, Terminal 4460876 Connector - 35 Position 4460871 Socket, Female 4460905 Plug, Terminal 1001213447 Receptacle, Female - 5 Position (With Wires &...
  • Page 432 SECTION 8 - ELECTRICAL FIGURE 8-27. PLATFORM VALVE HARNESS (1030S) 1030S, 1100SJ 3121756...
  • Page 433 SECTION 8 - ELECTRICAL FIGURE 8-27. PLATFORM VALVE HARNESS (1030S) ITEM PART NUMBER DESCRIPTION 1001203152 PLATFORM VALVE HARNESS (1030S) 4460926 Connector - 21 Position 4460928 Socket, Female 4460518 Plug, Terminal 4460891 Plug, Male - 2 Position 4460465 Socket, Female 3121756 1030S, 1100SJ...
  • Page 434 SECTION 8 - ELECTRICAL FIGURE 8-28. PLATFORM VALVE HARNESS (1100SJ) (SN B300001586 through B300002339) 1030S, 1100SJ 3121756...
  • Page 435 SECTION 8 - ELECTRICAL FIGURE 8-28. PLATFORM VALVE HARNESS (1100SJ) (SN B300001586 through B300002339) ITEM PART NUMBER DESCRIPTION 1001203004 PLATFORM VALVE HARNESS (1100SJ) 4460926 Connector - 21 Position 4460928 Socket, Female 4460518 Plug, Terminal 4460891 Plug, Male - 2 Position 4460465 Socket, Female 4460894...
  • Page 436 SECTION 8 - ELECTRICAL FIGURE 8-29. PLATFORM VALVE HARNESS (1100SJ) (SN B300002340 to Present) 1030S, 1100SJ 3121756...
  • Page 437 SECTION 8 - ELECTRICAL FIGURE 8-29. PLATFORM VALVE HARNESS (1100SJ) (SN B300002340 to Present) ITEM PART NUMBER DESCRIPTION 1001231797 PLATFORM VALVE HARNESS (1100SJ) 4460926 Connector - 21 Position 4460928 Socket, Female 4460518 Plug, Terminal 4460891 Plug, Male - 2 Position 4460465 Socket, Female 4460894...
  • Page 438 SECTION 8 - ELECTRICAL FIGURE 8-30. SKYGUARD SENSOR HARNESS 1030S, 1100SJ 3121756...
  • Page 439 SECTION 8 - ELECTRICAL FIGURE 8-30. SKYGUARD SENSOR HARNESS ITEM PART NUMBER DESCRIPTION 1001199904 SKYGUARD SENSOR HARNESS 1001186432 Connector, Relay 1001116720 Terminal 1001118388 Terminal 1001186431 Relay 4460884 Plug, Male - 4 Position 4460465 Socket, Female 4460226 Socket, Female 4460465 Socket, Female See Note Resistor 18Ohm/25W (Note: Use p/n 1001199904) 3121756...
  • Page 440 SECTION 8 - ELECTRICAL FIGURE 8-31. STROBE LIGHT CONTROL HARNESS (BLUE LIGHT) 1030S, 1100SJ 3121756...
  • Page 441 SECTION 8 - ELECTRICAL FIGURE 8-31. STROBE LIGHT CONTROL HARNESS (BLUE LIGHT) ITEM PART NUMBER DESCRIPTION 1001142736 STROBE LIGHT CONTROL HARNESS (BLUE LIGHT) 1001116808 Plug, Male - 12 Position 4460928 Socket, Female 4460518 Plug, Terminal 1001116774 Plug, Male - 12 Position 4460928 Socket, Female 4460518...
  • Page 442 SECTION 8 - ELECTRICAL FIGURE 8-32. SWING DRIVE HARNESS 1030S, 1100SJ 3121756...
  • Page 443 SECTION 8 - ELECTRICAL FIGURE 8-32. SWING DRIVE HARNESS ITEM PART NUMBER DESCRIPTION 1001150480 SWING DRIVE HARNESS 4460899 Receptacle, Female - 6 Position 4460464 Pin, Male 4460466 Plug, Terminal 4460891 Plug, Male - 2 Position 4460465 Socket, Female 3121756 1030S, 1100SJ...
  • Page 444 SECTION 8 - ELECTRICAL FIGURE 8-33. TURNTABLE HARNESS 1030S, 1100SJ 3121756...
  • Page 445 SECTION 8 - ELECTRICAL FIGURE 8-33. TURNTABLE HARNESS ITEM PART NUMBER DESCRIPTION 1001216944 TURNTABLE HARNESS 4460874 Connector - 35 Position (Natural) 4460871 Pin, Male 4460905 Plug, Terminal 4460873 Connector - 35 Position (Black) 4460871 Pin, Male 4460905 Plug, Terminal 4460878 Plug, Male - 4 Position 4460887 Terminal...
  • Page 446 SECTION 8 - ELECTRICAL ITEM PART NUMBER DESCRIPTION 1001116734 Terminal 1001128128 Plug, Terminal 4460836 Plug, Male - 12 Position 4460942 Socket, Female 4460465 Socket, Female 4460466 Plug, Terminal 4460837 Bussbar - 12 Position 4460931 Receptacle, Female - 8 Position 4460464 Pin, Male 4460466 Plug, Terminal...
  • Page 447 SECTION 9 - DECALS SECTION 9 - DECALS 3121756 1030S, 1100SJ...
  • Page 448 SECTION 9 - DECALS FIGURE 9-1. DECAL INSTALLATION - 1030S WITH STANDARD PLATFORM (ENGLISH LANGUAGE) 1030S, 1100SJ 3121756...
  • Page 449 SECTION 9 - DECALS FIGURE 9-1. DECAL INSTALLATION - 1030S WITH STANDARD PLATFORM (ENGLISH LANGUAGE) ITEM PART NUMBER DESCRIPTION 1001150045 DECAL INSTALLATION - 1030S WITH STANDARD PLATFORM (ENGLISH LANGUAGE) 1701499 Decal - No Lift 1701509 Decal - Manual 1703811 Decal - Lift 1703814 Decal - Tie Down 1704277...
  • Page 450 SECTION 9 - DECALS FIGURE 9-2. DECAL INSTALLATION - 1030S WITH SHIPYARD PLATFORM (ENGLISH LANGUAGE) 1030S, 1100SJ 3121756...
  • Page 451 SECTION 9 - DECALS FIGURE 9-2. DECAL INSTALLATION - 1030S WITH SHIPYARD PLATFORM (ENGLISH LANGUAGE) ITEM PART NUMBER DESCRIPTION 1001203572 DECAL INSTALLATION - 1030S WITH SHIPYARD PLATFORM (ENGLISH LANGUAGE) 1701499 Decal - No Lift 1701509 Decal - Manual 1703811 Decal - Lift 1703814 Decal - Tie Down 1704277...
  • Page 452 SECTION 9 - DECALS FIGURE 9-3. DECAL INSTALLATION - 1030S WITH STANDARD PLATFORM (ENGLISH/CHINESE LANGUAGE) 1030S, 1100SJ 3121756...
  • Page 453 SECTION 9 - DECALS FIGURE 9-3. DECAL INSTALLATION - 1030S WITH STANDARD PLATFORM (ENGLISH/CHINESE LANGUAGE) ITEM PART NUMBER DESCRIPTION 1001150047 DECAL INSTALLATION - 1030S WITH STANDARD PLATFORM (ENGLISH/CHINESE LANGUAGE) 1701499 Decal - No Lift 1701509 Decal - Manual 1703811 Decal - Lift 1703814 Decal - Tie Down 1704277...
  • Page 454 SECTION 9 - DECALS FIGURE 9-4. DECAL INSTALLATION - 1030S WITH SHIPYARD PLATFORM (ENGLISH/CHINESE LANGUAGE) 1030S, 1100SJ 3121756...
  • Page 455 SECTION 9 - DECALS FIGURE 9-4. DECAL INSTALLATION - 1030S WITH SHIPYARD PLATFORM (ENGLISH/CHINESE LANGUAGE) ITEM PART NUMBER DESCRIPTION 1001203578 DECAL INSTALLATION - 1030S WITH SHIPYARD PLATFORM (ENGLISH/CHINESE LANGUAGE) 1701499 Decal - No Lift 1701509 Decal - Manual 1703811 Decal - Lift 1703814 Decal - Tie Down 1704277...
  • Page 456 SECTION 9 - DECALS FIGURE 9-5. DECAL INSTALLATION - 1030S WITH STANDARD PLATFORM (ENGLISH/JAPANESE LANGUAGE) 1030S, 1100SJ 3121756...
  • Page 457 SECTION 9 - DECALS FIGURE 9-5. DECAL INSTALLATION - 1030S WITH STANDARD PLATFORM (ENGLISH/JAPANESE LANGUAGE) ITEM PART NUMBER DESCRIPTION 1001150048 DECAL INSTALLATION - 1030S WITH STANDARD PLATFORM (ENGLISH/JAPANESE LANGUAGE) 1701499 Decal - No Lift 1701509 Decal - Manual 1703811 Decal - Lift 1703814 Decal - Tie Down 1704277...
  • Page 458 SECTION 9 - DECALS FIGURE 9-6. DECAL INSTALLATION - 1030S WITH SHIPYARD PLATFORM (ENGLISH/JAPANESE LANGUAGE) 1030S, 1100SJ 3121756...
  • Page 459 SECTION 9 - DECALS FIGURE 9-6. DECAL INSTALLATION - 1030S WITH SHIPYARD PLATFORM (ENGLISH/JAPANESE LANGUAGE) ITEM PART NUMBER DESCRIPTION 1001203581 DECAL INSTALLATION - 1030S WITH SHIPYARD PLATFORM (ENGLISH/JAPANESE LANGUAGE) 1701499 Decal - No Lift 1701509 Decal - Manual 1703811 Decal - Lift 1703814 Decal - Tie Down 1704277...
  • Page 460 SECTION 9 - DECALS FIGURE 9-7. DECAL INSTALLATION - 1030S WITH STANDARD PLATFORM (ENGLISH/KOREAN LANGUAGE) 1030S, 1100SJ 3121756...
  • Page 461 SECTION 9 - DECALS FIGURE 9-7. DECAL INSTALLATION - 1030S WITH STANDARD PLATFORM (ENGLISH/KOREAN LANGUAGE) ITEM PART NUMBER DESCRIPTION 1001150046 DECAL INSTALLATION - 1030S WITH STANDARD PLATFORM (ENGLISH/KOREAN LANGUAGE) 1701499 Decal - No Lift 1701509 Decal - Manual 1703811 Decal - Lift 1703814 Decal - Tie Down 1704277...
  • Page 462 SECTION 9 - DECALS FIGURE 9-8. DECAL INSTALLATION - 1030S WITH SHIPYARD PLATFORM (ENGLISH/KOREAN LANGUAGE) 1030S, 1100SJ 3121756...
  • Page 463 SECTION 9 - DECALS FIGURE 9-8. DECAL INSTALLATION - 1030S WITH SHIPYARD PLATFORM (ENGLISH/KOREAN LANGUAGE) ITEM PART NUMBER DESCRIPTION 1001203575 DECAL INSTALLATION - 1030S WITH SHIPYARD PLATFORM (ENGLISH/KOREAN LANGUAGE) 1701499 Decal - No Lift 1701509 Decal - Manual 1703811 Decal - Lift 1703814 Decal - Tie Down 1704277...
  • Page 464 SECTION 9 - DECALS FIGURE 9-9. DECAL INSTALLATION - 1100SJ WITH STANDARD PLATFORM (ENGLISH LANGUAGE) 1030S, 1100SJ 3121756...
  • Page 465 SECTION 9 - DECALS FIGURE 9-9. DECAL INSTALLATION - 1100SJ WITH STANDARD PLATFORM (ENGLISH LANGUAGE) ITEM PART NUMBER DESCRIPTION 1001203571 DECAL INSTALLATION - 1100SJ WITH STANDARD PLATFORM (ENGLISH LANGUAGE) 1701499 Decal - No Lift 1701509 Decal - Manual 1703811 Decal - Lift 1703814 Decal - Tie Down 1704277...
  • Page 466 SECTION 9 - DECALS FIGURE 9-10. DECAL INSTALLATION - 1100SJ WITH SHIPYARD PLATFORM (ENGLISH LANGUAGE) 1030S, 1100SJ 3121756...
  • Page 467 SECTION 9 - DECALS FIGURE 9-10. DECAL INSTALLATION - 1100SJ WITH SHIPYARD PLATFORM (ENGLISH LANGUAGE) ITEM PART NUMBER DESCRIPTION 1001203573 DECAL INSTALLATION - 1100SJ WITH SHIPYARD PLATFORM (ENGLISH LANGUAGE) 1701499 Decal - No Lift 1701509 Decal - Manual 1703811 Decal - Lift 1703814 Decal - Tie Down 1704277...
  • Page 468 SECTION 9 - DECALS FIGURE 9-11. DECAL INSTALLATION - 1100SJ WITH STANDARD PLATFORM (ENGLISH/CHINESE LANGUAGE) 1030S, 1100SJ 3121756...
  • Page 469 SECTION 9 - DECALS FIGURE 9-11. DECAL INSTALLATION - 1100SJ WITH STANDARD PLATFORM (ENGLISH/CHINESE LANGUAGE) ITEM PART NUMBER DESCRIPTION 1001203577 DECAL INSTALLATION - 1100SJ WITH STANDARD PLATFORM (ENGLISH/CHINESE LANGUAGE) 1701499 Decal - No Lift 1701509 Decal - Manual 1703811 Decal - Lift 1703814 Decal - Tie Down 1704277...
  • Page 470 SECTION 9 - DECALS FIGURE 9-12. DECAL INSTALLATION - 1100SJ WITH SHIPYARD PLATFORM (ENGLISH/CHINESE LANGUAGE) 1030S, 1100SJ 3121756...
  • Page 471 SECTION 9 - DECALS FIGURE 9-12. DECAL INSTALLATION - 1100SJ WITH SHIPYARD PLATFORM (ENGLISH/CHINESE LANGUAGE) ITEM PART NUMBER DESCRIPTION 1001203579 DECAL INSTALLATION - 1100SJ WITH SHIPYARD PLATFORM (ENGLISH/CHINESE LANGUAGE) 1701499 Decal - No Lift 1701509 Decal - Manual 1703811 Decal - Lift 1703814 Decal - Tie Down 1704277...
  • Page 472 SECTION 9 - DECALS FIGURE 9-13. DECAL INSTALLATION - 1100SJ WITH STANDARD PLATFORM (ENGLISH/JAPANESE LANGUAGE) 1030S, 1100SJ 3121756...
  • Page 473 SECTION 9 - DECALS FIGURE 9-13. DECAL INSTALLATION - 1100SJ WITH STANDARD PLATFORM (ENGLISH/JAPANESE LANGUAGE) ITEM PART NUMBER DESCRIPTION 1001203580 DECAL INSTALLATION - 1100SJ WITH STANDARD PLATFORM (ENGLISH/JAPANESE LANGUAGE) 1701499 Decal - No Lift 1701509 Decal - Manual 1703811 Decal - Lift 1703814 Decal - Tie Down 1704277...
  • Page 474 SECTION 9 - DECALS FIGURE 9-14. DECAL INSTALLATION - 1100SJ WITH SHIPYARD PLATFORM (ENGLISH/JAPANESE LANGUAGE) 1030S, 1100SJ 3121756...
  • Page 475 SECTION 9 - DECALS FIGURE 9-14. DECAL INSTALLATION - 1100SJ WITH SHIPYARD PLATFORM (ENGLISH/JAPANESE LANGUAGE) ITEM PART NUMBER DESCRIPTION 1001203582 DECAL INSTALLATION - 1100SJ WITH SHIPYARD PLATFORM (ENGLISH/JAPANESE LANGUAGE) 1701499 Decal - No Lift 1701509 Decal - Manual 1703811 Decal - Lift 1703814 Decal - Tie Down 1704277...
  • Page 476 SECTION 9 - DECALS FIGURE 9-15. DECAL INSTALLATION - 1100SJ WITH STANDARD PLATFORM (ENGLISH/KOREAN LANGUAGE) 1030S, 1100SJ 3121756...
  • Page 477 SECTION 9 - DECALS FIGURE 9-15. DECAL INSTALLATION - 1100SJ WITH STANDARD PLATFORM (ENGLISH/KOREAN LANGUAGE) ITEM PART NUMBER DESCRIPTION 1001203574 DECAL INSTALLATION - 1100SJ WITH STANDARD PLATFORM (ENGLISH/KOREAN LANGUAGE) 1701499 Decal - No Lift 1701509 Decal - Manual 1703811 Decal - Lift 1703814 Decal - Tie Down 1704277...
  • Page 478 SECTION 9 - DECALS FIGURE 9-16. DECAL INSTALLATION - 1100SJ WITH SHIPYARD PLATFORM (ENGLISH/KOREAN LANGUAGE) 1030S, 1100SJ 3121756...
  • Page 479 SECTION 9 - DECALS FIGURE 9-16. DECAL INSTALLATION - 1100SJ WITH SHIPYARD PLATFORM (ENGLISH/KOREAN LANGUAGE) ITEM PART NUMBER DESCRIPTION 1001203576 DECAL INSTALLATION - 1100SJ WITH SHIPYARD PLATFORM (ENGLISH/KOREAN LANGUAGE) 1701499 Decal - No Lift 1701509 Decal - Manual 1703811 Decal - Lift 1703814 Decal - Tie Down 1704277...
  • Page 480 SECTION 9 - DECALS FIGURE 9-17. DECAL INSTALLATIONS - OPTIONS 1030S, 1100SJ 3121756...
  • Page 481 SECTION 9 - DECALS FIGURE 9-17. DECAL INSTALLATIONS - OPTIONS ITEM PART NUMBER DESCRIPTION DECAL INSTALLATIONS - OPTIONS 145A 1001150070 Decal - Model Designation (1030S) 145B 1001150071 Decal - Model Designation (1100SJ) 1001150074 Decal - Max Tire Load 1001150079 Decal - Lift Diagram See Note Decal - Nameplate (Note: Not Available for Purchase) 1704972...
  • Page 483 SECTION 10 - RECOMMENDED SERVICE PARTS STOCK SECTION 10 - RECOMMENDED SERVICE PARTS STOCK 3121756 1030S, 1100SJ...
  • Page 484 SECTION 10 - RECOMMENDED SERVICE PARTS STOCK FIGURE 10-1. RECOMMENDED SERVICE PARTS STOCK ITEM PART NUMBER DESCRIPTION Note: The following list will service one machine (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied.
  • Page 485 SECTION 10 - RECOMMENDED SERVICE PARTS STOCK ITEM PART NUMBER DESCRIPTION 7016331 Element, Deutz TCD2.9L4 Engine Oil Filter 1001225430 Element, Deutz TCD2.9L4 Engine Fuel Filter (Primary) 1001225431 Element, Deutz TCD2.9L4 Engine Fuel Filter (Secondary) 1001225432 Element, Deutz TCD2.9L4 T4i Engine Fuel Filter (Secondary) 70025153 Element, Deutz TCD2.9L4 Engine Fule Filter 70025210...
  • Page 487 SECTION 11 - SPECIAL OPTIONS SECTION 11 - SPECIAL OPTIONS 3121756 1030S, 1100SJ...
  • Page 488 SECTION 11 - SPECIAL OPTIONS FIGURE 11-1. SPECAIL OPTIONS ITEM PART NUMBER DESCRIPTION Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. MISCELLANEOUS SPECIAL OPTIONS 1001216793 Air Cleaner Pre-Cleaner...
  • Page 489 SECTION 11 - SPECIAL OPTIONS ITEM PART NUMBER DESCRIPTION 7002823 Pin Extractor - Universal (For Electrical Connectors with Pins and Sockets) 4460467 Extractor - 16-18 Gauge (For Removal of Pin/Sockets from Deutsch Connectors) 4460510 Extractor - 12-14 Gauge (For Removal of Pin/Sockets from Deutsch Connectors) 70004646 Puller (Hub Assembly)
  • Page 491 PART NUMBER INDEX PART NUMBER INDEX 3121756 1030S, 1100SJ...
  • Page 492 PART NUMBER INDEX 0080237 ..... 161 0681607 ....115 0760812 ... 39, 41, 43, 45, 0962411 ..... 228 0080277 ....15, 17 0682418 ...... 97 47, 49, 51, 53, 123, 0962423 ....15, 17 0100009 ..... 313 0700306 ....176 125, 133, 139, 142, 0962450 .....
  • Page 493 PART NUMBER INDEX 1001116851 ..451, 453, 1001135196..157, 168, 1001147479 ....275 1001149440 ..15, 17 467, 469 1001147549 ..119, 121 1001149441 ..15, 17 1001116952 ....410 1001135650..411, 413 1001147551 ....121 1001149452 ....211 1001116967 ....409 1001135651....
  • Page 494 PART NUMBER INDEX 467, 469, 471, 473, 1001151223 ....139 1001153027 ..157, 168, 1001170982 ..169, 185 475, 477, 479 1001151226 ..149, 151 1001171095 ..159, 171, 1001150086 ..356, 374 1001151229 ..149, 151 1001153028 ..142, 146 187, 205 1001150087 ..
  • Page 495 PART NUMBER INDEX 1001194550 ....241 1001198156....305 1001200032 ....395 1001206764 ..467, 469 1001194564 ....241 1001198160....309 1001200033 ....389 1001206765 ..451, 453 1001194566 ....241 1001198166....309 1001200034 ....397 1001206766 ..451, 453 1001194568 ....241 1001198167....
  • Page 496 PART NUMBER INDEX 1001218401 ....213 1001221291 ....121 1120549 ....15, 17 1703162 ..161, 174, 190 1001218402 ....486 1001221312 ....121 1120550 ....15, 17 1703797 ..447, 449, 463, 1001218403 ..169, 171 1001221313 ....121 1220078 ....
  • Page 497 PART NUMBER INDEX 1705344 ... 455, 457, 471, 2220497 ....371 2920029 ..325, 327, 329 3291607 ....15, 17 2220498 .... 161, 371 2920129 ..... 403 3300241 ....228 1705345 ... 459, 461, 475, 2220499 ..352, 356, 371 2920154 .....
  • Page 498 PART NUMBER INDEX 3841692 ..... 283, 285 4360387 ... 313, 325, 327, 4460510 ....487 4460943 ..113, 379, 409, 3900085 ..... 137 4460518 ... 429, 431, 433, 3900174 ..... 123, 125 4360436 ....117 435, 439 4460944 ..113, 247, 251, 3900183 .....
  • Page 499 PART NUMBER INDEX 174, 184, 190, 213, 5250608 .... 174, 190 70001857 ....165 70002159 ....202 247, 251, 275, 277, 5250612 .... 174, 190 70001867 ....165 70002160 ....202 353, 357, 403 5250808 ... 168, 176, 184, 70001868 ....165 70002161 ....
  • Page 500 PART NUMBER INDEX 70002971 ..89, 93, 482 70004744 ....321 70005821 ....33 70005931 ....180 70003023 ... 271, 273 70004745 ....321 70005824 ....241 70005933 ....180 70003024 ....89, 93 70004746 ....321 70005825 ....241 70005937 ....
  • Page 501 PART NUMBER INDEX 70022286 ....205 70025179 ..180, 196 7011376 ..... 337 7022340 ....205 70023609 ....273 70025180 ..180, 196 70124530 ....179 7022368 ....31, 33 70024190 .. 175, 191, 482 70025181 ..179, 195 70124538 ....179 7022371 ....
  • Page 502 PART NUMBER INDEX 7029593 ..... 115 8229242 .... 410, 482 8406202 ... 168, 176, 184, 8770048 ..... 352, 356 7274000040 ....214 8320270 .... 165, 482 88521205 ....162 77363233 ....419 8405007 .... 174, 190 8410011 .... 175, 191 88662013 ....

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