Related Manuals for Oshkosh Corporation JLG 830P
Summary of Contents for Oshkosh Corporation JLG 830P
- Page 1 Operation and Safety Manual Original Instructions - Keep this manual with the machine at all times. Model 830P ® ANSI P/N - 3121742 July 6, 2016...
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Page 3: Foreward
FOREWORD FOREWARD This manual is a very important tool! Keep it with the machine at all times. The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose. Due to continuous product improvements, JLG Industries, Inc. - Page 4 FOREWORD SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS This is the Safety Alert Symbol. It is used to alert you to the potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possi- ble injury or death DANGER CAUTION INDICATES AN IMMINENTLY HAZARDOUS SITUATION.
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Page 5: Contact
FOREWORD For : THIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLE- • Accident Reporting • Standards and Regula- TINS. CONTACT JLG INDUSTRIES, INC. OR THE LOCAL AUTHORIZED tions Compliance Infor- • Product Safety Publi- JLG REPRESENTATIVE FOR INFORMATION REGARDING SAFETY mation cations RELATED BULLETINS WHICH MAY HAVE BEEN ISSUED FOR THIS... -
Page 6: Revision Log
FOREWORD REVISION LOG Original Issue of Manual ......July 6, 2016 – JLG Lift – 3121742... -
Page 7: Table Of Contents
TABLE OF CONTENTS SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE FOREWARD ........A Additional Safety Information . - Page 8 TABLE OF CONTENTS SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE Positioning and Leveling Machine ... 3-6 Battery Charger Specification: ....5-3 Entering/Exiting The Platform.
- Page 9 TABLE OF CONTENTS SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE LIST OF FIGURES LIST OF TABLES 2-1. Daily Walk-Around Inspection ....2-6 Minimum Approach Distances (M.A.D.) .
- Page 10 TABLE OF CONTENTS SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE NOTES: NOTES: – JLG Lift – 3121742...
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Page 11: Section 1 - Safety Precautions
SECTION 1 - SAFETY PRECAUTIONS SECTION 1. SAFETY PRECAUTIONS GENERAL These sections contain the responsibilities of the owner, user, operator, lessor, and lessee concerning safety, training, inspec- This section outlines the necessary precautions for proper and tion, maintenance, application, and operation. If there are any safe machine usage and maintenance. -
Page 12: Transporting
SECTION 1 - SAFETY PRECAUTIONS TRANSPORTING Tipping Hazards FAILURE TO COMPLY WITH THE FOLLOWING TIPPING HAZARD INSTRUCTIONS COULD CAUSE THE UNIT TO TIP OVER OR BE HARD TO CONTROL WHEN BEING MOVED, WHICH COULD RESULT IN SERIOUS INJURY OR DEATH. •... - Page 13 SECTION 1 - SAFETY PRECAUTIONS • Two persons are required on slopes up to 5°. A forklift must • Never position the unit sideways on a slope. be used when moving units on slopes greater than 5°. • Do not elevate the platform or move the machine on a soft •...
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Page 14: Pre-Operation
SECTION 1 - SAFETY PRECAUTIONS PRE-OPERATION • Ensure that the machine is to be used in a manner which is within the scope of its intended application as determined Operator Training and Knowledge by JLG. • This manual must be read and understood in its entirety •... -
Page 15: Machine Inspection
SECTION 1 - SAFETY PRECAUTIONS • Check the work area for hazardous locations. Do not oper- • Check the machine for modifications to original compo- ate the machine in hazardous environments unless nents. Ensure that any modifications have been approved approved for that purpose by JLG. -
Page 16: Operation
SECTION 1 - SAFETY PRECAUTIONS OPERATION • Fully lower platform before leaving machine. • Remove all rings, watches, and jewelry when operating General machine. Do not wear loose fitting clothing or long hair • Machine operation requires your full attention. Bring the unrestrained which may become caught or entangled in machine to a full stop before using any device, i.e. - Page 17 SECTION 1 - SAFETY PRECAUTIONS • JLG recommends that the operator utilizes a fall/travel restraint system in the platform with a lanyard attached to an authorized lanyard anchorage point. For further infor- mation regarding fall protection requirements on JLG prod- ucts, contact JLG.
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Page 18: Electrocution Hazard
SECTION 1 - SAFETY PRECAUTIONS Electrocution Hazard to 50,000 volts. One foot additional clearance is required for every additional 30,000 volts or less. Table 1-1. Minimum Approach Distances (M.A.D.) VOLTAGE RANGE MINIMUM APPROACH DISTANCE (Phase to Phase) in Feet (Meters) 0 to 50 KV 10 (3) Over 50KV to 200 KV... -
Page 19: Tipping Hazards
SECTION 1 - SAFETY PRECAUTIONS • The minimum approach distance may be reduced if insulat- Tipping Hazards ing barriers are installed to prevent contact, and the barri- ers are rated for the voltage of the line being guarded. These barriers shall not be part of (or attached to) the machine. - Page 20 SECTION 1 - SAFETY PRECAUTIONS • Do not elevate platform while on or near a sloping, uneven, or soft surface. Ensure machine is positioned on a firm, level and smooth surface before elevating platform. • Before operating on floors, bridges, trucks, and other sur- faces, check allowable capacity of the surfaces.
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Page 21: Crushing And Collision Hazards
SECTION 1 - SAFETY PRECAUTIONS be removed before attempting to free the machine. Use • Watch for obstructions around machine and overhead cranes, forklift trucks, or other appropriate equipment to when driving. Check clearances above, on sides, and bot- stabilize machine and remove personnel. tom of platform when lifting or lowering platform. -
Page 22: Moving, Lifting And Repositioning
SECTION 1 - SAFETY PRECAUTIONS MOVING, LIFTING AND REPOSITIONING MAINTENANCE General This sub-section contains general safety precautions which must be observed during maintenance of this machine. Addi- • Never allow personnel in platform while moving, lifting or repositioning the machine. tional precautions to be observed during machine mainte- nance are inserted at the appropriate points in this manual •... -
Page 23: Battery Hazards
SECTION 1 - SAFETY PRECAUTIONS • Always relieve hydraulic pressure from all hydraulic circuits before loosening or removing hydraulic components. MODIFICATION OR ALTERATION OF AN AERIAL WORK PLATFORM SHALL BE • DO NOT use your hand to check for MADE ONLY WITH PRIOR WRITTEN PERMISSION FROM THE MANUFACTURER. leaks. - Page 24 SECTION 1 - SAFETY PRECAUTIONS NOTES: 1-14 – JLG Lift – 3121742...
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Page 25: Section 2 - Preparation And Inspection
SECTION 2 - PREPARATION AND INSPECTION SECTION 2. PREPARATION AND INSPECTION PERSONNEL TRAINING 7. Means to avoid the hazards of unprotected electrical conductors. The aerial platform is a personnel handling device; so it is neces- 8. Specific job requirements or machine application. sary that it be operated and maintained only by trained person- Training Supervision nel. -
Page 26: Preparation, Inspection, And Maintenance
SECTION 2 - PREPARATION AND INSPECTION PREPARATION, INSPECTION, AND MAINTENANCE NOTICE JLG INDUSTRIES, INC. RECOGNIZES A FACTORY-TRAINED SERVICE TECHNI- The following table covers the periodic machine inspections CIAN AS A PERSON WHO HAS SUCCESSFULLY COMPLETED THE JLG SERVICE and maintenance recommended by JLG Industries, Inc. Consult TRAINING SCHOOL FOR THE SPECIFIC JLG PRODUCT MODEL. -
Page 27: Inspection And Maintenance Table
SECTION 2 - PREPARATION AND INSPECTION Table 2-1. Inspection and Maintenance Table PRIMARY SERVICE TYPE FREQUENCY REFERENCE RESPONSIBILITY QUALIFICATION Pre-Start Before using each day; or whenever there’s an Operator User or Operator User or Operator Operator and Safety Manual Inspection change. -
Page 28: Pre-Start Inspection
SECTION 2 - PREPARATION AND INSPECTION PRE-START INSPECTION DAILY WALK-AROUND INSPECTION The Pre-Start Inspection should include each of the following: General 1. Cleanliness – Check all surfaces for leakage (oil, fuel, Begin Walk-Around Inspection at item 1 (See Figure 2-1. on or battery fluid) or foreign objects. - Page 29 SECTION 2 - PREPARATION AND INSPECTION 6. Emergency Stop/Battery Isolator - Turn key switch in emergency stop button, then pull to release. 7. Bubble Level Indicator - Check bubble level indicator is clean, secure and responds to movement. 8. Battery/Charger Assembly/Hydraulic System - Proper battery electrolyte level (if non-sealed battery), no battery terminal corrosion.
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Page 30: Daily Walk-Around Inspection
SECTION 2 - PREPARATION AND INSPECTION 1. Swivel Castor 2. Auto-Lock Braked Wheel 3. Gate/Gate Latch 4. Platform Control Box 5. Emergency Lowering Valve 6. Emergency Stop/Battery Isolator 7. Bubble Level Indicator 8. Battery/Charger/Hydraulic Pump Assembly (Inside Base Frame) 9. Platform 10. -
Page 31: Function Check
SECTION 2 - PREPARATION AND INSPECTION FUNCTION CHECK action of the rear wheel brake, ensure the wheels fully engage the locking tab weldments above the rear The function check of all systems should be performed in an wheels when the platform is elevated, and is released area free of overhead and ground level obstructions. - Page 32 SECTION 2 - PREPARATION AND INSPECTION NOTES: – JLG Lift – 3121742...
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Page 33: Section 3 - Machine Operation
SECTION 3 - MACHINE OPERATION SECTION 3. MACHINE OPERATION 3.1 GENERAL 3.2 MACHINE DESCRIPTION The machine is manually propelled machine, with a NOTICE work platform mounted to an elevating mast mecha- THE MANUFACTURER HAS NO DIRECT CONTROL OVER MACHINE APPLICA- nism. -
Page 34: Machine Operation
SECTION 3 - MACHINE OPERATION MACHINE OPERATION • Ensure Emergency lowering valve is closed. • Batteries contain enough voltage to operate the machine. The following control conditions must be met before elevating Check the battery charge indicator located on the platform the platform: control box. -
Page 35: Machine Component Locations
SECTION 3 - MACHINE OPERATION Machine Component Locations 1. Tool Tray 2. Platform 3. Entry Gate and Latch 4. Front Locking Caster Wheels 5. Emergency Lowering Valve 6. Rear Wheel (Auto Locking) 7. Mast Assembly 8. Bubble Level Indicator 9. Emergency Stop with Key Switch 10. -
Page 36: Battery Charger Operation
SECTION 3 - MACHINE OPERATION Battery Charger Operation The battery charger is located under the base frame cover beneath the platform. (See Figure 3-2.). To access the charger, see Figure 5-2. Figure 3-3. Charger AC Input Cable The battery charge level can be monitored at the platform con- trol box - battery charge indicator see Figure 3-4. -
Page 37: Battery Charge Indicator
SECTION 3 - MACHINE OPERATION Figure 3-4. Battery Charge Indicator (Located near the top of the Platform Control Box) 1. Green LED 2. Amber LED Figure 3-5. Charger LEDs If observing the charger LEDs, ensure the GREEN LED (front of charger) illuminates. -
Page 38: Ground Controls
SECTION 3 - MACHINE OPERATION Ground Controls Positioning and Leveling Machine 1. Position machine under work area on a firm, level, and uniform supporting surface. 2. Check that ALL wheels front and rear are in contact with the supporting surface. 3. -
Page 39: Entering/Exiting The Platform
SECTION 3 - MACHINE OPERATION Entering/Exiting The Platform Platform Controls 1. Check there are no overhead obstructions before elevating DO NOT EXCEED MAXIMUM PLATFORM CAPACITY. MAXIMUM CAPACITY platform. INCLUDES PERSONNEL IN PLATFORM PLUS WEIGHT IN TOOL TRAY OR ANY 2. The enable button (1), this button OTHER WEIGHT PLACED IN PLATFORM. -
Page 40: Transporting, Lifting And Tie-Down Proce
SECTION 3 - MACHINE OPERATION TRANSPORTING, LIFTING AND TIE-DOWN To secure machine to the transport vehicle, use at least two straps, with one strap over the chassis, around the mast section PROCEDURES and out to the rear of the machine. The other strap should be fed through the front tie down locations on the chassis and the (See Figure 3-7.) straps taken forward, so that the machine is tied down in four... -
Page 41: Transport - Forklift Truck - Tie-Down - Towing
SECTION 3 - MACHINE OPERATION If the storage period is for an undetermined period then it is electrical and hydraulic connections be covered to prevent cor- advisable that the battery be removed and stored in a secure rosion. battery storage container. We would also advise that all external Figure 3-7. -
Page 42: Decal Installation
SECTION 3 - MACHINE OPERATION DECAL INSTALLATION Figure 3-8. Decal Installation 3-10 – JLG Lift – 3121742... -
Page 43: Decal Installation Chart
SECTION 3 - MACHINE OPERATION Table 3-1. Decal Installation Chart (See Figure 3-8.) Table 3-1. Decal Installation Chart (See Figure 3-8.) Part Number Part Number ANSI Item ANSI Item (English) (French) (English) (French) (1001214198) (1001215008) (1001214198) (1001215008) 1001213582 1001215009 1701509 3251243 1703817 1001214251... - Page 44 SECTION 3 - MACHINE OPERATION NOTES: 3-12 – JLG Lift – 3121742...
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Page 45: Section 4 - Emergency Procedures
SECTION 4 - EMERGENCY PROCEDURES SECTION 4. EMERGENCY PROCEDURES GENERAL INFORMATION Platform Caught Overhead If the platform becomes jammed or snagged in overhead struc- This section explains the steps to be taken in case of an emer- tures or equipment, rescue the platform occupant prior to free- gency situation while operating the machine. -
Page 46: Incident Notification
SECTION 4 - EMERGENCY PROCEDURES INCIDENT NOTIFICATION EMERGENCY LOWERING OPERATION JLG Industries, Inc. must be notified immediately of any incident involving a JLG product. Even if no injury or property damage is DO NOT CLIMB OUT OF THE PLATFORM WHILE ELEVATED. THIS MAY AFFECT evident, the factory should be contacted by telephone and pro- THE MACHINE'S BALANCE, CAUSING IT TO TIP OVER. -
Page 47: Emergency Lowering
SECTION 4 - EMERGENCY PROCEDURES Emergency Lowering 1001214251 A Figure 4-1. Emergency Lowering 3121742 – JLG Lift –... - Page 48 SECTION 4 - EMERGENCY PROCEDURES NOTES: – JLG Lift – 3121742...
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Page 49: Section 5 - General Specifications
SECTION 5 - GENERAL SPECIFICATIONS SECTION 5. GENERAL SPECIFICATIONS INTRODUCTION Other Publications Available Specific to this Machine: Illustrated Parts Manual This section of the manual provides additional necessary infor- ANSI ......... . 3121743 mation to the operator for proper operation and maintenance of this machine. -
Page 50: General Specifications
SECTION 5 - GENERAL SPECIFICATIONS GENERAL SPECIFICATIONS Table 5-2. Machine Dimensions CLOSED DIMENSION 830P Machine Specifications Length 3.92 ft. (1.195m) Table 5-1. Machine Specifications Width 2.46 ft. (0.750m) WORKING DIMENSION 830P Height 5.11 ft. (1.560m) Maximum working height: 14.76 ft. (4.50 m) Weight 628 lbs. -
Page 51: Power Source
SECTION 5 - GENERAL SPECIFICATIONS Power Source: 16.4 ft 12V DC Battery (5.0m) Electric Motor - Standard 12V DC Hydraulic Pump - 3.1cc/rev Hydraulic Pressure Relief: 942 psi/65 bar 13.1 ft (4.0m) Battery Charger Specification: Table 5-3. Battery Charger Specification 9.84 ft AC Input Voltage 90-135V AC... -
Page 52: Operator Maintenance
SECTION 5 - GENERAL SPECIFICATIONS OPERATOR MAINTENANCE Accessing Hydraulic/Electrical Components In Base Frame 1. Using the platform control box, raise platform up an inch or two off the rear wheel brake, set bar. CAUTION WHEN REMOVING THE BASE FRAME COVER FOR MAINTENANCE PURPOSES, FIRST SWITCH MACHINE POWER OFF BY DEPRESSING THE EMERGENCY STOP BUTTON LOCATED ON THE BASE OF THE MACHINE. -
Page 53: Hydraulic System Maintenance
SECTION 5 - GENERAL SPECIFICATIONS Hydraulic System Maintenance • Hydraulic Oil Specification - refill with grade 32 mineral oil. • Ensure the hydraulic oil reservoir is not overfilled. • The oil level must only be checked when the mast is fully lowered. - Page 54 SECTION 5 - GENERAL SPECIFICATIONS NOTES: – JLG Lift – 3121742...
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Page 55: Inspection And Repair Log
SECTION 6 - INSPECTION AND REPAIR LOG SECTION 6. INSPECTION AND REPAIR LOG Machine Serial Number: _________________________ Table 6-1. Inspection and Repair Log DATE COMMENTS 3121742 – JLG Lift –... - Page 56 SECTION 6 - INSPECTION AND REPAIR LOG Machine Serial Number: _________________________ Table 6-1. Inspection and Repair Log DATE COMMENTS – JLG Lift – 3121742...
- Page 60 (717) 485-5161 (Corporate) JLG Industries, Inc. 1 JLG Drive (800) 544-5438 (Service) McConnellsburg PA. 17233-9533 (717) 485-6417 3121742 www.jlg.com JLG Worldwide Locations JLG Industries JLG Ground Support Oude JLG Latino Americana LTDA Oshkosh-JLG (Tianjin) Equipment 358 Park Road Bunders 1034 Rua Antonia Martins Luiz, 580 Technology LTD Regents Park...
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