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Oshkosh Corporation JLG 830P Operation And Safety Manual

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Operation and Safety Manual
Original Instructions - Keep this manual with the machine at all times.
Model
830P
SN P900004871 to Present
®
ANSI
31215862
December 12, 2019 - Rev A

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  • Page 1 Operation and Safety Manual Original Instructions - Keep this manual with the machine at all times. Model 830P SN P900004871 to Present ® ANSI 31215862 December 12, 2019 - Rev A...
  • Page 2 TO PURCHASE THIS PRODUCT PLEASE CONTACT US Equipment Financing and Extended Warranties Available Discount-Equipment.com is your online resource for commercial and industrial quality parts and equipment sales. 561-964-4949 visit us on line @ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...
  • Page 3 WARNING Operating, servicing and maintaining this vehicle or equipment can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle or equipment in a well-ventilated area and wear gloves or wash your hands frequently when servicing.
  • Page 4 FOREWORD FOREWORD The Mobile Elevating Work Platform (MEWP) models covered in this manual are designed and tested to meet or exceed various compliance standards.  Please refer to the manufacturer’s nameplate affixed to the subject MEWP for specific standard compliance information. This manual is a very important tool! Keep it with the machine at all times.
  • Page 5 FOREWORD SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS This is the Safety Alert Symbol. It is used to alert you to the potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possi- ble injury or death DANGER CAUTION INDI CATES A POTENTIALLY HA ZARDOUS SI TUATI ON.
  • Page 6 FOREWORD REVISION LOG Original Issue - A ......December 12, 2019 31215862...

  • Page 7: Table Of Contents

    TABLE OF CONTENTS SECTION - 1 - SAFETY PRECAUTIONS Machine Familiarization..... . 2-2 2.2 PREPARATION, INSPECTION, AND 1.1 GENERAL........1-1 MAINTENANCE .
  • Page 8 TABLE OF CONTENTS 3.6 TRANSPORTING, LIFTING, AND TIE-DOWN 5.3 OPERATOR MAINTENANCE ..... 5-4 PROCEDURES....... . . 3-10 Accessing Hydraulic/Electrical Components In .

  • Page 9: Section 1 - Safety Precautions

    SECTION 1 - SAFETY PRECAUTIONS SECTION 1. SAFETY PRECAUTIONS GENERAL PRE-OPERATION Operator Training and Knowledge This section outlines the necessary precautions for proper and safe machine usage and maintenance. In order to promote proper machine • Read, understand, and study the Operation and Safety Manual in usage, it is mandatory that a daily routine is established based on the its entirety before operating the machine. ...

  • Page 10: Workplace Inspection

    SECTION 1 - SAFETY PRECAUTIONS Machine Inspection • All operating personnel must be familiar with the emergency con- trols and emergency operation of the machine as specified in this • Do not operate this machine until the inspections and functional manual.

  • Page 11: Operation

    SECTION 1 - SAFETY PRECAUTIONS OPERATION Trip and Fall Hazard • Prior to operation, ensure all gates and rails are fastened and General secured in their proper position. • Machine operation requires your full attention. Bring the machine to a full stop before using any device, i.e. cell phones, two-way radios, etc.

  • Page 12: Electrocution Hazard

    SECTION 1 - SAFETY PRECAUTIONS Electrocution Hazard • Keep both feet firmly positioned on the platform floor at all times. Never position ladders, boxes, steps, planks, or similar items on • This machine is not insulated and does not provide protection unit to provide additional reach for any purpose.

  • Page 13: Tipping Hazards

    SECTION 1 - SAFETY PRECAUTIONS Table 1-1. Minimum Approach Distances (M.A.D.) Tipping Hazards VOLTAGE RANGE MINIMUM APPROACH DISTANCE (Phase to Phase) in Feet (Meters) 0 to 50 KV 10 (3) Over 50KV to 200 KV 15 (5) Over 200 KV to 350 KV 20 (6) Over 350 KV to 500 KV 25 (8)
  • Page 14 SECTION 1 - SAFETY PRECAUTIONS • Do not elevate platform while on or near a sloping, uneven, or soft surface. Ensure machine is positioned on a firm, level and smooth surface before elevating platform. • Before operating on floors, bridges, trucks, and other surfaces, check allowable capacity of the surfaces.

  • Page 15: Crushing And Collision Hazards

    SECTION 1 - SAFETY PRECAUTIONS • If the mast assembly or platform is caught so that one or more • Watch for obstructions around machine and overhead when driv- wheels are off the ground, platform personnel must be removed ing. Check clearances above, on sides, and bottom of platform before attempting to free the machine.

  • Page 16: Transporting

    SECTION 1 - SAFETY PRECAUTIONS TRANSPORTING Tipping Hazards FAILURE TO COMPLY WITH THE FOLLOWING TIPPING HAZARD INSTRUCTIONS COULD CAUSE THE UNIT TO TIP OVER OR BE HARD TO CONTROL WHEN BEING MOVED, WHICH COULD RESULT IN SERIOUS INJURY OR DEATH. •...
  • Page 17 SECTION 1 - SAFETY PRECAUTIONS • Two persons are required on slopes up to 5°. A forklift must be • Never position the unit sideways on a slope. used when moving units on slopes greater than 5°. • Do not elevate the platform or move the machine on a soft sur- •...

  • Page 18: Moving, Lifting And Repositioning

    SECTION 1 - SAFETY PRECAUTIONS MOVING, LIFTING AND REPOSITIONING MAINTENANCE General This sub-section contains general safety precautions which must be observed during maintenance of this machine. Additional precautions • Never allow personnel in platform while moving, lifting or reposi- to be observed during machine maintenance are inserted at the appro- tioning the machine.

  • Page 19: Battery Hazards

    SECTION 1 - SAFETY PRECAUTIONS Battery Hazards • DO NOT use your hand to check for leaks. Use a piece of cardboard or paper • Always disconnect batteries when servicing electrical compo- to search for leaks. Wear gloves to help nents or when performing welding on the machine.
  • Page 20 SECTION 1 - SAFETY PRECAUTIONS NOTES: 1-12 31215862...

  • Page 21: Section 2 - Preparation And Inspection

    SECTION 2 - PREPARATION AND INSPECTION SECTION 2. PREPARATION AND INSPECTION PERSONNEL TRAINING Means to avoid the hazards of unprotected electrical conductors. The Mobile Elevating Work Platform (MEWP) is a personnel han- Selection of the appropriate MEWPs and available dling device, so it is necessary that it be operated and main- options for the work to be performed considering spe- tained only by trained personnel.

  • Page 22: Machine Familiarization

    SECTION 2 - PREPARATION AND INSPECTION PREPARATION, INSPECTION, AND MAINTENANCE Machine Familiarization NOTE: Responsibilities for familiarization may vary by region. The following table covers the machine inspections and mainte- nance recommended by JLG Industries, Inc. Consult local regu- Only properly trained personnel who have received unit-spe- lations for further requirements for aerial work platforms.
  • Page 23 SECTION 2 - PREPARATION AND INSPECTION Table 2-1. Inspection and Maintenance Table PRIMARY SERVICE TYPE FREQUENCY REFERENCE RESPONSIBILITY QUALIFICATION Pre-Start Before using each day; or whenever there’s an Operator User or Operator User or Operator Operator and Safety Manual Inspection change.

  • Page 24: Pre-Start Inspection

    SECTION 2 - PREPARATION AND INSPECTION PRE-START INSPECTION and ANSI Manual of Responsibilities is enclosed in the weather resistant manual storage container. The Pre-Start Inspection should include each of the following: Walk-Around Inspection – Refer to Section 2.4. Cleanliness – Check all surfaces for leakage (oil, fuel, Battery - Charge is required.

  • Page 25: Daily Walk-Around Inspection

    SECTION 2 - PREPARATION AND INSPECTION DAILY WALK-AROUND INSPECTION Entry Gate - Platform railings and entry gate in proper working order. General Platform Control Box - Ensure the control console is firmly secured in the proper location. Placards secure Begin Walk-Around Inspection at item 1. Continue around and legible, control switches return to neutral position machine checking each item in this check list.
  • Page 26 SECTION 2 - PREPARATION AND INSPECTION 1. Rear Auto-Lock Brake Wheel 2. Emergency Lowering Valve 3. Ground Control Box 4. Swivel Castor 5. Entry Gate 6. Platform Control Box 7. Platform 8. Mast Assembly 9. Bubble Level Indicator 10. Emergency Stop/Battery Isolator 11.

  • Page 27: Function Check

    SECTION 2 - PREPARATION AND INSPECTION FUNCTION CHECK Check that the platform controls operate properly. Check that all platform movement stops immediately The function check of all systems should be performed in an when the enable, up, or down buttons are released on area free of overhead and ground level obstructions.
  • Page 28 SECTION 2 - PREPARATION AND INSPECTION NOTES: 31215862...
  • Page 29 TO PURCHASE THIS PRODUCT PLEASE CONTACT US Equipment Financing and Extended Warranties Available Discount-Equipment.com is your online resource for commercial and industrial quality parts and equipment sales. 561-964-4949 visit us on line @ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...

  • Page 30: Section 3 - Machine Operation

    SECTION 3 - MACHINE OPERATION SECTION 3. MACHINE OPERATION 3.1 GENERAL 3.2 MACHINE DESCRIPTION This machine is a Mobile Elevating Work Platform (MEWP) used NOTICE to position personnel along with their necessary tools and THE MANUFACTURER HAS NO DIRECT CONTROL OVER MACHINE APPLICA- materials at work locations.

  • Page 31: Operating Characteristics And Limitations

    SECTION 3 - MACHINE OPERATION OPERATING CHARACTERISTICS AND LIMITATIONS PLATFORM LOADING Placards The platform maximum rated load capacity is shown on a plac- ard located on the platform billboard and is based upon the Important points to remember during operation are provided at machine positioned on a smooth, firm surface, within the limits the control stations by DANGER, WARNING, CAUTION, NOTICE, of the maximum operating slope.

  • Page 32: Machine Operation

    SECTION 3 - MACHINE OPERATION MACHINE OPERATION • Ensure Emergency lowering valve is closed. • Batteries contain enough voltage to operate the machine. The following control conditions must be met before elevating Check the battery charge indicator located on the ground the platform: control box.

  • Page 33: Machine Component Locations

    SECTION 3 - MACHINE OPERATION Machine Component Locations 1. Tool Tray 2. Platform Control Box 3. Platform 4. Entry Gate 5. Front Locking Caster Wheels 6. Ground Control Box 7. Emergency Lowering Valve 8. Rear Wheel (Auto Locking) 9. Mast Assembly 10.

  • Page 34: Battery Charger

    SECTION 3 - MACHINE OPERATION Battery Charger The charging AC input cable is located on the right side of the machine base. Plug into a compatible AC power supply. Refer to NOTE: When charging machine, turn off the battery isolator. Section 5.2 for charger specifications.
  • Page 35 SECTION 3 - MACHINE OPERATION At the ground control box, the battery charge indicator displays On the battery charger inside in the chassis, the charge level can a series of red LEDs. One LED is lit at a time to indicate battery be monitored on the side of the charger.

  • Page 36: Ground Control Box

    SECTION 3 - MACHINE OPERATION Ground Control Box Hourmeter - Displays the number of hours the machine has been operated. Battery Charge Indicator - Displays the current charge status of onboard batteries. Emergency Stop Switch - A red two-position emer- gency switch that, when positioned to ON furnishes operating power to the ground control key selector.

  • Page 37: Positioning And Leveling Machine

    SECTION 3 - MACHINE OPERATION Positioning and Leveling Machine Entering/Exiting The Platform Position machine under work area on a firm, level, and uniform supporting surface. DO NOT EXCEED MAXIMUM PLATFORM CAPACITY. MAXIMUM CAPACITY Check that ALL wheels front and rear are in contact INCLUDES PERSONNEL IN PLATFORM PLUS WEIGHT IN TOOL TRAY OR ANY with the supporting surface.

  • Page 38: Platform Control Box

    SECTION 3 - MACHINE OPERATION Platform Control Box Enable Switch - Press and hold the enable switch in conjunction with the Lift Up or Lift Down switches to enable those function. NOTE: To operate any function, the enable switch must be depressed and the function selected within five seconds.

  • Page 39: Transporting, Lifting, And Tie-Down

    SECTION 3 - MACHINE OPERATION TRANSPORTING, LIFTING, AND TIE-DOWN If tying down the machine using straps or chains, the platform must be fully lowered to the stowed position with the machine PROCEDURES securely tied down to the truck or trailer deck. Loading or Towing NOTICE If loading machine up a ramp to the trailer with the aid of a...

  • Page 40: Transportation Diagram

    SECTION 3 - MACHINE OPERATION Transportation Diagram OAR00550 31215862 3-11...

  • Page 41: Decal Installation

    SECTION 3 - MACHINE OPERATION DECAL INSTALLATION OAR00580 3-12 31215862...
  • Page 42 SECTION 3 - MACHINE OPERATION Part Number Part Number ANSI - Item ANSI - ANSI - English CSA - French ANSI - Spanish Item ANSI - English CSA - French ANSI - Spanish Portuguese Portuguese (1001251194-B) (1001251195-B) (1001251196-B) (1001251194-B) (1001251195-B) (1001251196-B) (1001251197-B) (1001251197-B)
  • Page 43 SECTION 3 - MACHINE OPERATION NOTES: 3-14 31215862...

  • Page 44: Section 4 - Emergency Procedures

    SECTION 4 - EMERGENCY PROCEDURES SECTION 4. EMERGENCY PROCEDURES GENERAL INFORMATION Platform Caught Overhead If the platform becomes jammed or snagged in overhead This section explains the steps to be taken in case of an emer- structures or equipment, do the following: gency situation while operating the machine.

  • Page 45: Righting Of Tipped Machine

    SECTION 4 - EMERGENCY PROCEDURES INCIDENT NOTIFICATION Righting of Tipped Machine Before righting a tipped machine, check machine for any dam- JLG Industries, Inc. must be notified immediately of any incident age which may prevent it from setting properly on its base involving a JLG product.

  • Page 46: Emergency Lowering Operation

    SECTION 4 - EMERGENCY PROCEDURES EMERGENCY LOWERING OPERATION DO NOT CLIMB OUT OF THE PLATFORM WHILE ELEVATED. THIS MAY AFFECT THE MACHINE'S BALANCE, CAUSING IT TO TIP OVER. ONLY EXIT THE PLAT- FORM VIA THE PLATFORM GATES. DO NOT ATTEMPT TO CLIMB DOWN MAST. Emergency Lowering Pull to Lower In case of platform control failure or operator incapacity, use the...
  • Page 47 SECTION 4 - EMERGENCY PROCEDURES NOTES: 31215862...

  • Page 48: Section 5 - General Specifications

    SECTION 5 - GENERAL SPECIFICATIONS SECTION 5. GENERAL SPECIFICATIONS INTRODUCTION Other Publications Available Specific to this Machine: • Illustrated Parts Manual - 31215864 This section of the manual provides additional necessary infor- • Service and Maintenance Manual - 31215863 mation to the operator for proper operation and maintenance of this machine.

  • Page 49: Specifications

    SECTION 5 - GENERAL SPECIFICATIONS SPECIFICATIONS Dimensions Working Specifications Specification Value Length 3.92 ft (1.195 m) Specification Value Width 2.46 ft (0.750 m) Maximum Working Height 14.76 ft (4.50 m) Height 5.11 ft (1.560 m) Maximum Platform Height 8.20 ft (2.50 m) Weight 628 lb (285 kg) Platform Dimensions...

  • Page 50: Operating Specifications

    SECTION 5 - GENERAL SPECIFICATIONS Operating Specifications Power Source • 12V DC Battery 16.4 ft (5.0m) • Electric Motor - Standard 12V DC • Hydraulic Pump - 3.1cc/rev • Hydraulic Pressure Relief: 942 psi/65 bar 13.1 ft (4.0m) Battery Charger AC Input Voltage 90-135V AC 9.84 ft...
  • Page 51 SECTION 5 - GENERAL SPECIFICATIONS OPERATOR MAINTENANCE Accessing Hydraulic/Electrical Components In Base Frame Raise the platform an inch or two to set the rear wheel brake bar. Engage the front wheel castor locks. CAUTION WHEN REMOVING THE BASE FRAME COVER FOR MAINTENANCE PURPOSES, FIRST SWITCH MACHINE POWER OFF BY DEPRESSING THE EMERGENCY STOP BUTTON LOCATED ON THE BASE OF THE MACHINE.
  • Page 52 SECTION 5 - GENERAL SPECIFICATIONS Hydraulic System Maintenance • Hydraulic Oil Specification - refill with grade 32 mineral oil. • Ensure the hydraulic oil reservoir is not overfilled. • The oil level must only be checked when the mast is fully lowered.
  • Page 53 SECTION 5 - GENERAL SPECIFICATIONS NOTES: 31215862...
  • Page 54 SECTION 6 - INSPECTION AND REPAIR LOG SECTION 6. INSPECTION AND REPAIR LOG DATE COMMENTS 31215862...
  • Page 55 TO PURCHASE THIS PRODUCT PLEASE CONTACT US Equipment Financing and Extended Warranties Available Discount-Equipment.com is your online resource for commercial and industrial quality parts and equipment sales. 561-964-4949 visit us on line @ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...

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