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Southworth PalletPal 360 Owner's Manual

Spring load leveler
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2
REV.
ZONE
Spring Load Leveler
(Spring Ranges 0, 1, 2, 3, & 4)
Spring Range 0
Model:
Serial Number:
Date placed in service:
SOUTHWORTH PRODUCTS CORP .
P.O. Box 1380, Portland, ME 04104-1380W
DESCRIPTION
PalletPal 360
TF +1.800.743.1000 | D +1.207.878.0700 | F +1.207.797.4734
www.SouthworthProducts.com
June 7, 2024
1
v.14
REVISIONS
Spring Range 4
__________________________
__________________________
DWG NO.
PP360-R0
DATE
REVISED BY
SHEET 1 OF
ECN #

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Summary of Contents for Southworth PalletPal 360

  • Page 1 (Spring Ranges 0, 1, 2, 3, & 4) Spring Range 0 Spring Range 4 Model: __________________________ Serial Number: __________________________ Date placed in service: SOUTHWORTH PRODUCTS CORP . P.O. Box 1380, Portland, ME 04104-1380W TF +1.800.743.1000 | D +1.207.878.0700 | F +1.207.797.4734 www.SouthworthProducts.com June 7, 2024...

  • Page 2: Table Of Contents

    5.2 Transporting the Machine ......................28 5.2.1 Fork Truck or Stacker ......................28 5.2.2 Portability Kit - Casters ......................28 5.2.3 Portability Kit - Leveling Feet ....................29 5.3 Operation Video ......................... 29 Southworth Products PalletPal 360 Spring Load Leveler...
  • Page 3 6.3 Replacement Parts ........................31 Troubleshooting ....................32 Warranty & Contact Information ..............33 This label (part # 10095524) WARNING is required by California Law. Cancer and Reproductive Harm - For more information visit: www.P65Warnings.ca.gov www.P65Warnings.ca.gov Southworth Products PalletPal 360 Spring Load Leveler...

  • Page 4: Introduction

    3. Retrained, if necessary, based on the owners/user’s observation and evaluation of the operator. Modifications and additions shall not be performed without the manufacturer’s prior written approval. Where such authorization is granted, capacity, operation, and maintenance instruction plates, tags, or decals shall be changed accordingly. Southworth Products PalletPal 360 Spring Load Leveler...

  • Page 5: Responsibilities Of Operators

    Before Operations - The operator shall: 1. Read and understand the manufacturer’s operating instruction(s) and user’s safety rules or have them explained. 2. Understand all labels, warnings, and instructions displayed on the machine or have them explained. Southworth Products PalletPal 360 Spring Load Leveler...
  • Page 6 13. Problems or malfunctions - Any problem(s) or malfunction(s) that affect the safety of operations shall be repaired prior to the use of the machine. Southworth Products PalletPal 360 Spring Load Leveler...

  • Page 7: Safety

    CAUTION Indicates a hazardous situation that, if not avoided, could result in minor or moderate injury. NOTICE Indicates information considered important, but not hazard-related (e.g., messages relating to property damage). Southworth Products PalletPal 360 Spring Load Leveler...

  • Page 8: Labeling

    MEMBER AND ON TO UNDERSIDE OF PLATFORM SOUTHWORTH PRODUCTS CORP. APPLY TO OUTSIDE OF 60037572 ANGLE RING EQUALLY SPACED 120 SOUTHWORTH PRODUCTS CORP. 2X APPLY ONE TO CROSS MEMBER AND ON TO UNDERSIDE OF PLATFORM Southworth Products 60037572 PalletPal 360 Spring Load Leveler...

  • Page 9: Labels

    Portland, Maine 04104-1380 DATE - LBS 063Z8 MODEL CAGE CODE SCALE REFERENCE 10059853 LD DCL 1.75X1.00 TO LOCK HIS DRAWING MUST BE AT REVISION: 'A' TITLE: SIZE DWG. NO. SHEET 1 OF 1 Southworth Products PalletPal 360 Spring Load Leveler...

  • Page 10: Installation & Setup

    To supplement the instructions on the following pages, the QR code below may be scanned to access Southworth’s Installation and Setup Videos page to view a video illustrating the steps to set up the pallet pal for use. This video is a supplement to the following instructions, not a replacement.

  • Page 11: Key Components

    Note: The rotator ring may be ordered as a solid round or rectangular top, or ordered with a FRACTI .XXX locking device. The rotator ring may also not be included at all. ANGLE 3RD ANGLE UNLESS PROJECTION DIMEN IN I PROJECT: USE OF PROPRIETARY INFORMATION LIMITED TO WRITTEN AGREEMENT Southworth Products PalletPal 360 Spring Load Leveler...

  • Page 12: Range Configurations & Spring Selections

    Range Configurations & Spring Selections The PalletPal 360 is available in five possible spring configurations or ergonomic ranges. The springs are typically black in color overall and can be identified with additional paint markings on the ends. Colors include white, orange, purple or gray. Spring configurations are chosen to operate best within a specific load weight/height range.

  • Page 13: Bayonet With Cliplock Positions

    SPRINGS ROLLER END ROLLER END ROLLER END Bayonet with Cliplock Positions BAYONET INITIAL BAYONET POSITION BAYONET TURNED CLIPLOCK TURNED WITH CLIPLOCK IN PLATFORM 45 DEGREES CW 45 DEGREES CCW AND LOWERED TO LOCK Southworth Products PalletPal 360 Spring Load Leveler...

  • Page 14: Range 0 Setup (Main Spring - White Only)

    3. With two people, lift the platform until the roller pins contact the upper latch stops located DIMENSIONS ARE IN INCHES on the platform on both sides. PROJECT: TITLE 063Z8 USE OF PROPRIETARY INFORMATION LIMITED TO WRITTEN AGREEMENT CAGE CODE DWG NO. Southworth Products PalletPal 360 Spring Load Leveler...
  • Page 15 45 degrees CCW and lift out. Place the bayonet aside in a safe location. BAYONET TO UNLOCK , LIFT CLIPLOCK TURN CLIPLOCK TURN BAYONET WITH CLIPLOCK 45 DEGREES CW 45 DEGREES CCW AND LIFT TO REMOVE Southworth Products PalletPal 360 Spring Load Leveler...
  • Page 16 Do not grasp the top coil of the spring or your hands/finger may be crushed when sliding the spring into the pocket. Southworth Products PalletPal 360 Spring Load Leveler...
  • Page 17 11. Remove the dampener pin. It will pull out easier if someone is lifting up on the platform at the same time. The spring will hold the platform elevated with the bayonet in place. Southworth Products PalletPal 360 Spring Load Leveler...
  • Page 18 RANGE #1 RANGE #2 HINGE END HINGE END HINGE END GRAY SPRING WHITE ORANGE ORANGE SPRING SPRING SPRING ROLLER END ROLLER END ROLLER END 15. The Palletpal Range 0 is now ready for use. Southworth Products PalletPal 360 Spring Load Leveler...

  • Page 19: Range 1 Setup (Main Spring - Orange Only)

    HINGE END PURPLE GRAY SPRING SPRING ORANGE ORANGE ORANGE SPRING SPRING SPRING ROLLER END ROLLER END ROLLER END ROLLER END RANGE 1 2. The Palletpal Range 1 is now ready for use. RANGE 2 Southworth Products PalletPal 360 Spring Load Leveler...

  • Page 20: Range 2 - 4 Setup (Secondary Springs - Gray & Purple)

    DIMENSIONS ARE IN INCHES PROJECT: TITLE 063Z8 USE OF PROPRIETARY INFORMATION LIMITED TO WRITTEN AGREEMENT CAGE CODE DWG NO ORANGE ORANGE SPRING AND GRAY SPRINGS ROLLER END ROLLER END ROLLER END RANGE 3 Southworth Products PalletPal 360 Spring Load Leveler...
  • Page 21 SCALE PROJECTION SPECIFIED. DIMENSIONS ARE TL PPAL360 RANGE 0 IN INCHES PROJECT: TITLE MODEL PP360-R0 063Z8 USE OF PROPRIETARY INFORMATION SHEET 1 OF 1 LIMITED TO WRITTEN AGREEMENT CAGE CODE DWG NO. SIZE Southworth Products PalletPal 360 Spring Load Leveler...

  • Page 22: Removing The Main Spring(S) - White Or Orange

    4. Lift the latch stops and pull up the platform until it reaches its fully raised position. 063Z8 USE OF PROPRIETARY INFORMATION LIMITED TO WRITTEN AGREEMENT CAGE CODE DWG NO. RELEASE LATCH STOP BY PULLING UP HERE (BOTH SIDES) Southworth Products PalletPal 360 Spring Load Leveler...
  • Page 23 8. Grasp the main spring by the second or third coil down from the top, compress the spring and slide the top of the spring out of the upper spring pocket and remove the spring from the frame. Southworth Products PalletPal 360 Spring Load Leveler...
  • Page 24 10. With two people, lower the platform until it reaches the base. 11. Re-install the dampener pin into the bracket to prevent it from being misplaced. Southworth Products PalletPal 360 Spring Load Leveler...
  • Page 25 PROJECTION SPECIFIED. TL PPAL360 RANGE 4 DIMENSIONS ARE IN INCHES PROJECT: PROJECT: TITLE PP360-R4 063Z8 USE OF PROPRIETARY INFORMATION USE OF PROPRIETARY LIMITED TO WRITTEN AGREEMENT LIMITED TO WRITTEN CAGE CODE DWG NO. Southworth Products PalletPal 360 Spring Load Leveler...

  • Page 26: Operation

    Do not use this machine with broken pallets. Boards and/or nails in broken pallets may catch on the platform frame and cause damage. This machine is to be operated and transported on flat, level surfaces only. Do not exceed the rated capacity. Southworth Products PalletPal 360 Spring Load Leveler...

  • Page 27: Loading & Unloading

    Do not drive the fork truck/stacker into the base frame or the machine may be damaged. Do not slide the pallet onto/off of the platform/rotator ring or the machine may be damaged. Southworth Products PalletPal 360 Spring Load Leveler...

  • Page 28: Transporting The Machine

    5.2.2 Portability Kit - Casters If equipped with the caster package, always engage the floor lock before loading and unloading. Disengage the floor lock to move the machine to the desired location. Southworth Products PalletPal 360 Spring Load Leveler...

  • Page 29: Portability Kit - Leveling Feet

    To supplement the instructions on the previous pages, the QR code below may be scanned to access Southworth’s PalletPal 360 Spring Pallet Positioner page to view videos illustrating the palletpal being used. These videos should be considered a supplement to the previous instructions, not a replacement.

  • Page 30: Maintenance & Repair

    Repair or replace bearings as necessary. • Inspect base frame, platform, and leg set for wear or damage. 6.2.2 Semi-Annually (Every Six Months) • Perform weekly maintenance • Apply PTFE lubricant to all pivot points, rollers, and bearings. Southworth Products PalletPal 360 Spring Load Leveler...

  • Page 31: Replacement Parts

    Replacement Parts Southworth has carefully chosen the components in your PalletPal to be the best available for the purpose. Replacement parts should be identical to the original equipment. Southworth will not be responsible for equipment failures resulting from the use of incorrect replacement parts or from unauthorized modifications of the machine.

  • Page 32: Troubleshooting

    Uniform wear or metal flaking Normal condition caused by No repair necessary. This will from underside of rotating work-hardening of metal. stop once the rotator ring wears ring. Southworth Products PalletPal 360 Spring Load Leveler...

  • Page 33: Warranty & Contact Information

    For specific warranty information, contact Southworth Products with the machine’s serial number. Any claim for breach of this warranty must be received in writing by Southworth within the warranty period. Warranties shall not cover failure or defective operation, caused by misuse, misapplication, negligence or accident, exceeding recommended capacities, or any alteration or repair of the item purchased which has not been authorized by Southworth.

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