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Southworth PalletPal 360 Owner's Manual

Level loader
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Owner's Manual
PalletPal
Level Loader
Model # ______________________________________________
Serial # ______________________________________________
Placed in Service ______________________________________
Southworth Products Corp
P.O. Box 1380, Portland, Maine 04104-1380
Phone 800/743-1000 or 207/878-0700 Fax 207/797-4734
www.SouthworthProducts.com
Service@SouthworthProducts.com
360
TM
NOVEMBER 2016

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Summary of Contents for Southworth PalletPal 360

  • Page 1 Owner’s Manual PalletPal Level Loader Model # ______________________________________________ Serial # ______________________________________________ Placed in Service ______________________________________ Southworth Products Corp P.O. Box 1380, Portland, Maine 04104-1380 Phone 800/743-1000 or 207/878-0700 Fax 207/797-4734 www.SouthworthProducts.com Service@SouthworthProducts.com NOVEMBER 2016...
  • Page 2 360 models including standard finish steel and special finishes like epoxy or hot dipped galvanized. The PalletPal 360° was introduced in June 2011, and if your unit looks like this you have the correct PalletPal 360°owner's manual. If your unit looks like this DO NOT use this manual.

  • Page 3: Table Of Contents

    Fig. 19 Loading Manually ................17 Fig. 20 Unloading Manually ............... 17 Fig. 21 Loading with a Fork Lift ..............18 Fig. 22 Unloading with a Fork Lift .............. 18 Fig. 23 Moving the PalletPal ..............18 PALLETPAL 360 OWNER'S MANUAL...

  • Page 4: Introduction

    In the interest of safety, please read this whole manual carefully. Be familiar with the contents of this manual before you install or use the PalletPal unit. If you are not sure of the proper procedure to be followed, please call Southworth Products Corporation for more information.

  • Page 5: Responsibility Of Owners And Users

    It is the responsibility of the user/purchaser to advise the manufacturer where deflection may be critical to the application. Repairs All repairs shall be made by qualified personnel in conformance with Southworth’s instruc- tions. Operators Only trained personnel and authorized personnel shall be permitted to operate the positioner.

  • Page 6: Safety

    PalletPal unit, and provided appropriate instructions or precautions which should be taken to avoid these hazards. In some cases, Southworth has also pointed out the consequences which may occur if Southworth’s instructions or precautions are not followed.

  • Page 7: Safety Alert Symbols And Signal Words

    (Caution = Yellow Background) NOTICE is used to address practices not related to per- sonal injury. (Notice = Blue Background) SAFETY INSTRUCTIONS (or equivalent) signs indicate safety-related instructions or procedures. (Safety Instructions = Green Background) PALLETPAL 360 OWNER'S MANUAL...

  • Page 8: Installation Notes

    Keep the area around the unit clean. Do not allow any dirt, debris, spilled oil, or excess grease to collect. These materials may cause you to slip while the unit is operating, and you Fig. 2. Pinch Points may be injured. PALLETPAL 360 OWNER'S MANUAL...

  • Page 9: Operation Notes: Use With Fork Lift Or Stacker

    1270mm x 1270mm Base Frame 36'' x 36'' 915mm x 915mm Compressed height inches 240mm Extended height inches 705mm Rotating ring, outside diameter inches 1,110mm Rotating ring, inside diameter inches 1,030mm Net weight 380 lbs. 170kg PALLETPAL 360 OWNER'S MANUAL...

  • Page 10: Installation Instructions

    If you see signs of dam- age, tell the trucker. Also make a note of this on the shipping Unpacking the PalletPal 360 papers which you are asked to sign. Before you start to install the unit, check for local codes Choose the place where you want to use the unit.

  • Page 11: Installing The Optional Adjustable Feet

    (1:25), but the surface must be smooth If you have any questions about the steps in the instal- and solid. lation process, please call Southworth Customer Service at 1-800-743-1000. CAUTION! The unit must be installed on a smooth flat surface.

  • Page 12: Fig. 4-17 Step By Step Installation

    Remove the linch pin and remove the pivot pin. Lay the free end of the shock absorber down. Fig. 6 With the help of an assistant, lift the top frame until it hits the upper latch stops. PALLETPAL 360 OWNER'S MANUAL...
  • Page 13 Fig. 9 Insert either end Alignment of the large or- ange spring into the lower pocket on the front of unit. Be sure the bot- tom spring coil is positioned outside the alignment tab as shown. PALLETPAL 360 OWNER'S MANUAL...
  • Page 14 It will "snap" into position when completely in the pocket. Fig. 13 Fig. 12 INCORRECT CORRECT Spring NOT fully inserted into pocket Fully inserted into pocket PALLETPAL 360 OWNER'S MANUAL...
  • Page 15 Fig. 14 Remove the shock absorber pivot pin. Push down on top frame until latches engage. (Both latches will drop into place). Fig. 15 Reinstall the shock absorber pivot pin and linch pin. PALLETPAL 360 OWNER'S MANUAL...

  • Page 16: Fig. 18 Spring Mounting Positions

    Check the linch pin at the top of the shock absorber. These checks are very important. The PalletPal 360 is now ready for use! PALLETPAL 360 OWNER'S MANUAL...

  • Page 17: Operating Instructions

    Be sure the load is centered on the unit. WARNING! If the load is off-center, it may shift when the Fig. 20 rotating ring is turned. You may be hurt or the Unloading Manually unit or load may be damaged. PALLETPAL 360 OWNER'S MANUAL...

  • Page 18: Unloading With A Fork Lift

    Shock absorber pivot pin to be used to chock lift as Fig. 22 needed, ensure no load on unit see page 13, paragraph Unloading with a Fork Lift 5, figure 8. PALLETPAL 360 OWNER'S MANUAL...

  • Page 19: Troubleshooting

    Wear or metal flaking from un- Normal condition caused by work-hard- No repair necessary. This derside of rotating ring. ening of metal. will stop once the rotator ring wears in. PALLETPAL 360 OWNER'S MANUAL...

  • Page 20: Ordering Replacement Parts

    Ordering Replacement Parts Southworth has carefully chosen the components in your unit to be the best available for the purpose. Replacement parts should be identical to the original equipment. Southworth will not be responsible for equipment failures resulting from the use of incorrect replacement parts or from unauthorized modifications to the unit.

  • Page 21: Warranty

    WARRANTY Southworth Products Corp warrants this product to be free from defects in material or workmanship for the life of the product providing claim is made in writing. This warranty shall not cover modified designs for special applications, failure or defective...

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