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Summary of Contents for SycoTec easyDrive 4624
- Page 1 Operating Manual HF Inverter e@syDrive 4624, 4625, 4626...
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Page 3: Table Of Contents
Table of Contents User Information ........................ 5 Symbols Used ..........................5 Important Definitions ....................... 5 Abbreviations ..........................6 Scope of Supply and Accessories ..................8 Scope of Supply ......................... 8 Accessories ..........................8 Safety Instructions and Warnings ..................9 Appropriate Use ........................10 Installation, Commissioning and Operation ................ - Page 4 Terminal 10…13 ........................33 Motor connection – Terminal 10…13 ............... 33 Terminal 20…27 ........................34 Safe Torque Off – Terminal 20…27 ................34 Terminal 30…35 ........................35 Relay 1 and Relay 2 – Terminal 30…35 ..............35 Terminal 40…59 ........................36 Motor temperature sensor –...
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Page 5: User Information
1 User Information Symbols Used Operating Manual / Unit Indicates a hazardous situation that can directly cause death or serious injury. DANGER Indicates a hazardous situation that can cause damage to property or moderate. WARNING to serious injuries. Indicates a hazardous situation that can cause damage to property or mild. ATTENTION to moderate injuries. -
Page 6: Abbreviations
The settings of the HF inverter are configured with the help of the SycoDrive operating software, which is available free of charge from the website www.sycotec.eu. (A more detailed description of the SycoDrive operating software can be found in chapter 9.0.) - Page 7 Normally closed contact Geographical reference height (Normal Null) Normally open contact Negative temperature coefficient Output Pulse-amplitude modulation Personal computer Printed-circuit board Process data object Power drive system Protective earth conductor Propability of a Dangerous Failure per Hour Programmable logic controller PMSM Permanent-magnet synchronous motor without rotor position sensor Positive temperature coefficient...
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Page 8: Scope Of Supply And Accessories
Material no. 2.002.5831 Check that all parts are present. Accessories The following power supply modules from SycoTec are specially designed for use with HF inverters e@syDrive 4624, 4625, 4626 and are therefore recommended: Power supply e@syDrive 4428 Material no. 1.001.2770 Power supply e@syDrive 4429 Material no. -
Page 9: Safety Instructions And Warnings
HF inverter. In order to configure the HF inverter, please see chapter 8.0. Modifications to and in the device may only be performed after prior agreement with SycoTec. -
Page 10: Appropriate Use
Appropriate Use The SycoTec HF inverters e@syDrive 4624, 4625, 4626 have been specially developed for driving HF 3-phase asynchronous motors (ASM 3-phase) and permanent-magnet synchronous motors (PMSM). They are used in spindles, for grinding, milling and drilling machines on machine tools, for example. -
Page 11: Operation
Hazards from energy supply disruptions or other failures must be ruled out by appropriate machine control protective measures. The values of a presetting performed by SycoTec must be checked by the user for correctness. Operation DANGER During the operation of the product, there is a risk of serious injury to persons and property caused by moving of flying parts or by unauthorized use. -
Page 12: Emc
Disposal of equipment and accessories after use The devices are subject to the Directive 2011/65/EG on the restriction of the use of certain hazardous substances in electrical and electronic equipment (RoHS Directive). The products must be disposed of in accordance with the valid country-specific waste disposal laws. Before disposing of the HF inverter, the battery must be removed. -
Page 13: Technical Data
4 Technical Data Type Plates HF inverter with SN < 5,000 HF inverter type Material number Serial number Input Symbols Output (see chapter 1.1) HF inverter type Material number Serial number Input Symbols (see chapter 1.1) Output HF inverter type Material number Serial number Input... -
Page 14: Performance Data
Performance Data 4.2.1 HF inverter e@syDrive 4624 IP20 / 4624 IP00 / 4624 IP00-S Power unit: Supply voltage 33 V AC…49 V AC 1~ 50/60Hz / 46 V DC…70 V DC Output voltage 3 x 45 V AC Output current S1: 5 A / max. -
Page 15: Inverter Dimensions
Inverter Dimensions 4.3.1 HF inverter e@syDrive 4624 IP20 4.3.2 HF inverter e@syDrive 4625 and 4626... -
Page 16: Hf Inverter E@Sydrive 4624 Ip00
4.3.3 HF inverter e@syDrive 4624 IP00 4.3.4 HF inverter e@syDrive 4624 IP00-S... -
Page 17: General
• Access to inverter parameters with CANopen service data objects (SDO) (Further information can be found in chapter 4.5.) 4.4.2 FW button The FW button may only be used on explicit instructions by SycoTec and according to the appropriate specifications. 4.4.3 Operation The HF inverter can be controlled in different ways: •... -
Page 18: Standards
4.4.5 Standards EN 61800–5–1 Adjustable speed electrical power drive systems – Part 5-1: Safety requirements - Electrical, thermal and energy For a CDM or PDS, further tests for compliance with the standard may be required. EN 61800–5–2 Adjustable speed electrical power drive systems – Part 5-2: Safety requirements - Functional EN 61800-3 Adjustable speed electrical power drive systems –... -
Page 19: Description Of Functions
Description of Functions Output frequency: min. 5 Hz / max. 4,000 Hz Output power: S1: 300 VA / max. 450 VA e@syDrive 4624 IP20, e@syDrive 4624 IP00, e@syDrive 4624 IP00-S S1: 600 VA / max. 900 VA e@syDrive 4625 S1: 1,000 VA / max. 1,500 VA e@syDrive 4626 The HF inverters e@syDrive 4624, 4625, 4626 are suitable for actuating various types of motor, particularly those with high frequencies up to 4,000 Hz, by means of variable frequency control. -
Page 20: Start/Stop
Digital inputs / Fixed frequencies Alternatively, the "Input for rated frequency" can be set to "Digital inputs". The digital inputs can then be configured in the "INPUTS/OUTPUTS" category under "Digital inputs". The selection is made with control inputs DIN5 and DIN6. Up to four fixed frequencies can be used. The following table shows the assignment of the input combinations to the fixed frequencies. -
Page 21: Block Diagram
4.5.5 Block diagram (1) Supply input (max. 70 V DC/49 V AC) [1…3] (2) Motor (U, V, W) [10…13] (3) Safe torque off [20…27] (4) Relays [30…35] (5) Digital inputs / PLC [50...59] (6) CAN interface [60…63] (7) Motor temperature sensor [40…41] (8) Frequency output [42…43] (9) Analog inputs (0…10 V / 0…20 mA) [44…48] (10) Analog output (0…10 V) [49]... - Page 22 HF inverter with SN ≥ 5,000...
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Page 23: Mounting And Installation
5 Mounting and Installation ATTENTION Before installing and commissioning this device, the safety instructions and warnings under chapter 3.0 must be read carefully. When mounting the HF inverters e@syDrive 4624, 4625, 4626 in the control cabinet, the following must be observed: •... -
Page 24: Mounting Hf Inverter E@Sydrive 4625 And 4626
Mounting HF Inverter e@syDrive 4625 and 4626... -
Page 25: Mounting Hf Inverter E@Sydrive 4624 Ip00/ E@Sydrive 4624 Ip00-S
Mounting HF Inverter e@syDrive 4624 IP00/ e@syDrive 4624 IP00-S DANGER It must be ensured that the fixing screws do not stand out from the board carrier. -
Page 26: Connector Pin Assignment
6 Connector Pin Assignment Electrical Installation DANGER • The relevant safety regulations must be observed when installing the HF inverters. • Switch-off devices must be used in order to prevent an unexpected start-up. • If no mains cable with plug is used, then a device to disconnect the HF inverter from the power supply must be used. -
Page 27: Installation Electrical Connections
Installation electrical connections Securing the cable in the spring clamp: 1. Strip the cable. 2. Insert the screwdriver into the rectangular hole or press the actuation lever with the screwdriver. 3. Insert the cable into the round clamp opening. 4. Pull out the screwdriver. Removing the cable from the spring clamp: 1. -
Page 28: Hf Inverter With Sn ≥ 5,000
HF inverter with SN ≥ 5,000... -
Page 29: Data Of The Pcb Terminal Blocks
Data of the PCB terminal blocks Mains connection (inverter with SN ≥ 5,000) – Terminal 1…2: SPT 2,5/2-H-5,0-EX (Phoenix) Technical Data General Connection method Push-in spring connection Nominal voltage (Ex) 176 V Nominal current (Ex) 23 A Nominal cross section 2.5 mm²... -
Page 30: Data Of The Pcb Connectors
Data of the PCB connectors Safe Torque Off – Terminal 20…27: DFMC 1,5/4-ST-3,5 (Phoenix) Technical Data General Connection method Push-in spring connection Nominal voltage (III/2) 160 V Nominal current Nominal cross section 1.5 mm² Connection data Conductor cross section solid min. 0.2 mm²... - Page 31 Relay 1 and Relay 2 – Terminal 30…35: DFMC 1,5/3-ST-3,5 (Phoenix) Technical Data General Connection method Push-in spring connection Nominal voltage (III/2) 160 V Nominal current Nominal cross section 1,5 mm² Connection data Conductor cross section solid min. 0,2 mm² Conductor cross section solid max.
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Page 32: Terminal 1
CAN bus connection – Terminal 60…63: FMC 1,5/4-ST-3,5 (Phoenix) Technical Data General Connection method Push-in spring connection Nominal voltage (III/2) 160 V Nominal current Nominal cross section 1,5 mm² Connection data Conductor cross section solid min. 0,2 mm² Conductor cross section solid max. 1,5 mm²... -
Page 33: Terminal 10
Connection example (inverter with SN < 5,000): Connection example (inverter with SN ≥ 5,000): Terminal 10…13 Motor connection – Terminal 10…13 Before connecting or disconnecting the motor, make sure that the HF inverter is disconnected from the power supply. When connecting the motor to U, V, W and PE, ensure that the cable shield is clamped properly under the strain relief, creating a secure contact to the housing of the HF inverter. -
Page 34: Terminal 20
Terminal 20…27 Safe Torque Off – Terminal 20…27 The HF inverters are equipped with a function that allows the energy supply to the motor (torque) to be safely (in accordance with SIL 2) switched off with immediate effect. After the safety circuit is interrupted by a protective device, a stop command is initiated. The restoration of the safety circuit by the resetting of the protective device interrupts the stop command. -
Page 35: Terminal 30
Connection example: STO with safety circuit: STO bridged: Terminal 30…35 Relay 1 and Relay 2 – Terminal 30…35 The two relay outputs Relay 1 and Relay 2 are potential-free and can be used only for the output of various HF inverter states. -
Page 36: Terminal 40
Terminal 40…59 20-pin PCB connector (1.5 mm²), suitable for mating connector DFMC 1,5/10-ST-3,5 (Phoenix) Motor temperature sensor – Terminal 40...41 Various types of motor temperature sensor can be connected. According to the temperature sensor connected, a temperature sensor can be selected in the SycoDrive operating software and the relevant threshold values can be configured. -
Page 37: Analog Input 0
Analog input 0…10 V – Terminal 44…46 The analog input can be used for the rotational speed target value setting. The voltage range, in this case, is 0 to 10 V and the resolution is 16 bit. The speed range for the analog input is limited by parameters P135 "Minimum frequency" (AIN) und P136 "Maximum frequency"... -
Page 38: Analog Output 0
Analog output 0…10 V – Terminal 49 The rated motor current can be read out via the analog output. The motor rated current set via SycoDrive corresponds to 10 V at the analog output. Name Meaning Aout Active rated current 41, 43, Ground 46, 53... -
Page 39: Digital Inputs - Terminal 52
Digital inputs – Terminal 52...59 There are 6 digital inputs DIN1...DIN6, each of which can be configured using the SycoDrive operating software. The input resistance is 10 kOhm. The minimum pulse width is 60 ms. The digital inputs can be activated with voltages up to a maximum of ±... -
Page 40: Terminal 60
Terminal 60…63 CAN bus connection – Terminal 60…63 • Voltage supply o An external 24 V DC voltage supply is required. This is connected between C_24V (61) and C_GND (60). o The voltage range is 18...30 V. • High Speed CAN in accordance with ISO 11898 with a bit rate of 250 kbit/s. •... -
Page 41: Micro Sd Card
The SycoDrive operating software finds the COM port automatically and creates a connection between the PC and the HF inverter. Further information are available in the operating manual "Operating Software SycoDrive". A tablet / smartphone without additional power supply is not suitable for permanent display of the operating values, as no power supply is provided by the HF inverter. -
Page 42: Switch-On Sequence
7 Switch-on Sequence For safety reasons, it is not possible to switch on the inverter and simultaneously indicate the start command and the setpoint. A deliberate command must be executed to start the motor! Note the following switch-on sequence: 1. Switch on the HF inverter 2. -
Page 43: Status Report / Malfunctions / Error Correction
8 Status Report / Malfunctions / Error Correction Status Report If the HF inverter is supplied with a voltage, then the Status LED (green) lights up continuously, the HF inverter is ready for operation. When the motor starts, the Status LED (green) starts to flash. As soon as the motor stops again, the Status LED (green) lights up continuously. -
Page 44: Warnings
Warnings With a warning message the HF inverter is still ready for operation. The warning message can be reset via RESET during operation. Warning Fault Cause Correction Motor current has exceeded Motor too highly loaded, Reduce load, adapt parameters, if the current limit parameters "Acceleration possible. -
Page 45: Errors
Errors With an error message / serious fault the HF inverter is not ready for operation; a reset must be initiated. Error Fault Cause Correction STO interrupted STO port is open. Check the STO port. Earth leakage in motor Short circuit in motor or Change or repair the motor. -
Page 46: Operating Software And Programming
Operating Manual SycoDrive will therefore be needed. These are included in the scope of supply or can be downloaded free of charge from the website www.sycotec.eu. The configuration of the HF inverters via the software is possible from a supply voltage of 10 V DC. - Page 48 (DE = original)
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