SycoTec e@syDrive 4624 Operating Manual
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SycoTec e@syDrive 4624 Operating Manual

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Operating Manual
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HF Inverter e@syDrive 4624, 4625, 4626

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Summary of Contents for SycoTec e@syDrive 4624

  • Page 1 Operating Manual HF Inverter e@syDrive 4624, 4625, 4626...

  • Page 3: Table Of Contents

    Selection of target value Start/Stop Block diagram 5.0 Mounting and Installation 5.1 Mounting Frequency Inverter e@syDrive 4624 5.2 Mounting Frequency Inverter e@syDrive 4625 and 4626 6.0 Connector Pin Assignment 6.1 Electrical Installation Wiring guidelines for compliance with the EMC standards...
  • Page 4 6.5 Terminal 20…27 Safe Torque Off – Terminal 20…27 6.6 Terminal 30…35 Relay 1 and Relay 2 – Terminal 30…35 6.7 Terminal 40…59 Motor temperature sensor –.Terminal 40...41 Frequency output – Terminal 42…43 Analog input 0…10 V – Terminal 44…46 Analog input 0…20 mA –...

  • Page 5: User Information

    The settings of the frequency inverter are configured with the help of the SycoDrive operating software, which is available free of charge from the website www.sycotec.eu. (A more detailed description of the SycoDrive operating software can be found in Chapter 9.0.)

  • Page 6: Abbreviations

    Qualified staff: For the purposes of these instructions for use, these are persons who are familiar with and have been properly trained in the installation, assembly, commissioning and operation of the product and the possible hazards and risks associated with the electrical current. Galvanic Galvanic isolation ensures that two electrical circuits are physically separated from one isolation:...

  • Page 7: Scope Of Supply And Accessories

    Material no. 2.002.5831 Check that all parts are present. 2.2 Accessories The following power supply modules from SycoTec are specially designed for use with frequency inverters e@syDrive 4624, 4625, 4626 and are therefore recommended: Power supply e@syDrive 4428 Material no. 1.001.2770 Power supply e@syDrive 4429 Material no.

  • Page 8: Safety Instructions And Warnings

    Since it is not known which motor will be connected, an incorrect configuration could damage or destroy the motor or the frequency inverter. In order to configure the frequency inverter, please see chapter 8.0. Modifications to and in the device may only be performed after prior agreement with SycoTec.

  • Page 9: Appropriate Use

    3.1 Appropriate Use The SycoTec frequency inverters e@syDrive 4624, 4625, 4626 have been specially developed for driving HF 3-phase asynchronous motors (ASM 3-phase) and permanent-magnet synchronous motors (PMSM). They are used in spindles, for grinding, milling and drilling machines on machine tools, for example.

  • Page 10: Operation

    The power supply may only be available after the work on the device has been completed. The values of a presetting performed by SycoTec must be checked by the user for correctness. 3.3 Operation...

  • Page 11: Emc

    Disposal of equipment and accessories after use: The devices are subject to the Directive 2011/65/EG on the restriction of the use of certain hazardous substances in electrical and electronic equipment (RoHS Directive). The products must be disposed of in accordance with the valid country-specific waste disposal laws. 3.5 EMC Compliance with the limits required for the EMC is the responsibility of the system or machine manufacturer.

  • Page 12: Technical Data

    4.0 Technical Data 4.1 Type Plate Frequency inverter type Material number Serial number Input Symbols Output (see Chapter 1.1) Frequency inverter type Material number Serial number Input Symbols Output (see Chapter 1.1) Frequency inverter type Material number Serial number Input Symbols Output (see Chapter 1.1)

  • Page 13: Performance Data

    4.2 Performance Data Frequency inverter e@syDrive 4624 Power unit Supply voltage 33 V AC … 49 V AC 1~ 50/60Hz / 46 V DC … 70 V DC Output voltage 3 x 45 V AC Output current S1: 5 A / max. 7,5 A (5s) Output power S1: 300 VA / max.

  • Page 14: Inverter Dimensions

    ATTENTION With AC voltage supply, the inverter must not be operated in overload. 4.3 Inverter Dimensions Frequency inverter e@syDrive 4624...

  • Page 15: Frequency Inverter E@Sydrive 4625 And 4626

    Type A plug and one USB Mini-B plug). The frequency inverters e@syDrive 4624, 4625, 4626 also have a micro SD card slot. Parameters can be saved to a micro SD card and then read out again from the card. This makes it possible to copy an existing configuration to another frequency inverter, for example.

  • Page 16: Fw Button

    • Access to inverter parameters with CANopen service data objects (SDO) (Further information can be found in Chapter 4.5.) FW button The FW button may only be used on explicit instructions by SycoTec and according to the appropriate specifications. Operation The frequency inverter can be controlled in different ways: •...

  • Page 17: Protection Category

    4626 S1: 1.000 VA / max. 1.500 VA Frequency inverters e@syDrive 4624, 4625, 4626 are suitable for actuating various types of motor, particularly those with high frequencies up to 4,000 Hz, by means of variable frequency control. The output voltage is set via pulse-amplitude modulation (PAM).

  • Page 18: Selection Of Target Value

    Selection of target value SycoDrive To control the target value using the operating software on the PC, go on the "STARTPAGE" to the category "Basic Parameters" and under "Input for rated frequency" select "Serial interface". Then transfer the setting to the frequency inverter with "Save on inverter". This deactivates the target value settings at the analog inputs.
  • Page 19 PLC input signal If the "Input for start:" is set to "Digital inputs", then starting is also possible via the PLC input. • "Start" can only be used on the PLC input if it is disabled in the digital inputs. •...

  • Page 20: Block Diagram

    Block diagram Supply input (max. 70 V DC/49 V AC) [1…3] Motor (U, V, W) [10…13] Safe torque off [20…27] Relays [30…35] Digital inputs / PLC [50...59] CAN interface [60…63] Motor temperature sensor [40…41] Frequency output [42…43] Analog inputs (0…10 V / 0…20 mA) [44…48] (10) Analog output (0…10 V) [49] (11)

  • Page 21: Mounting And Installation

    ATTENTION Before installing and commissioning this device, the safety instructions and warnings under Chapter 3.0 must be read carefully. When mounting the frequency inverters e@syDrive 4624, 4625, 4626 in the control cabinet, the following must be observed: • Vertical position.

  • Page 22: Mounting Frequency Inverter E@Sydrive 4625 And 4626

    5.2 Mounting Frequency Inverter e@syDrive 4625 and 4626...

  • Page 23: Connector Pin Assignment

    • The power supply module must be protected with 16 A circuit breakers, characteristic B. Wiring guidelines for compliance with the EMC standards Frequency inverters e@syDrive 4624, 4625, 4626 have been checked in accordance with EMC product standard EN 61800-3 (Adjustable speed electrical power drive systems).

  • Page 24: Installation Electrical Connections

    Installation electrical connections Securing the cable in the spring clamp: 1. Strip the cable. 2. Insert the screwdriver into the rectangular hole or press the actuation lever with the screwdriver. 3. Insert the cable into the round clamp opening. 4. Pull out the screwdriver. Removing the cable from the spring clamp: 1.

  • Page 25: Data Of The Pcb Terminal Blocks

    Data of the PCB terminal blocks Mains connection – Terminal 1…3: SPT 2,5/3-H-5,0-EX (Phoenix) Technical Data General Connection method Push-in spring connection Nominal voltage (Ex) 176 V Nominal current (Ex) 23 A Nominal cross section 2,5 mm² (For more information see the date sheet of the PCB terminal block.) Motor connection –...
  • Page 26 Relay 1 and Relay 2 – Terminal 30…35: DFMC 1,5/3-ST-3,5 (Phoenix) Technical Data General Connection method Push-in spring connection Nominal voltage (III/2) 160 V Nominal current Nominal cross section 1,5 mm² Connection data Conductor cross section solid min. 0,2 mm² Conductor cross section solid max.

  • Page 27: Terminal 20

    CAN bus connection – Terminal 60…63: FMC 1,5/4-ST-3,5 (Phoenix) Technical Data General Connection method Push-in spring connection Nominal voltage (III/2) 160 V Nominal current Nominal cross section 1,5 mm² Connection data Conductor cross section solid min. 0,2 mm² Conductor cross section solid max. 1,5 mm²...
  • Page 28 The mains connection is single phase. The voltage supply is connected to Terminal 1 (AC/DC) and Terminal 2 (AC/DC) and the protective earth is connected to Terminal 3 (PE). When operating the frequency inverters e@syDrive 4624, 4625, 4626, the following must be observed:...
  • Page 29 6.5 Terminal 20…27 Safe Torque Off – Terminal 20…27 The frequency inverters are equipped with a function that allows the energy supply to the motor (torque) to be safely (in accordance with SIL 2) switched off with immediate effect. After the safety circuit is interrupted by a protective device, a stop command is initiated. The restoration of the safety circuit by the resetting of the protective device interrupts the stop command.

  • Page 30: Terminal 30

    Connection example: STO with safety circuit: STO bridged: 6.6 Terminal 30…35 Relay 1 and Relay 2 – Terminal 30…35 The two relay outputs Relay 1 and Relay 2 are potential-free and can be used only for the output of various frequency inverter states. Relay 1 Type of contact: Changeover contact...

  • Page 31: Terminal 40

    Connection example: (Information on configuring the relay contacts are available in the operating manual "Operating Software SycoDrive".) 6.7 Terminal 40…59 20-pin PCB connector (1,5 mm²), suitable for mating connector DFMC 1,5/10-ST-3,5 (Phoenix) Motor temperature sensor –.Terminal 40...41 Various types of motor temperature sensor can be connected. According to the temperature sensor connected, a temperature sensor can be selected in the SycoDrive operating software and the relevant threshold values can be configured.

  • Page 32: Analog Input 0

    Analog input 0…10 V – Terminal 44…46 The analog input can be used for the rotational speed target value setting. The voltage range, in this case, is 0 to 10 V and the resolution is 16 bit. The frequency inverter provides a voltage of 10 V DC (+/- 3%) and a maximum of 2mA at Terminal 44. A potentiometer can be connected, for example.

  • Page 33: Digital Plc Input - Terminal 50

    Connection example: Digital PLC input – Terminal 50…51 The digital PLC input is an additional galvanically isolated digital input. If an external voltage of 24 V DC (15-30V) is connected, from a PLC for example, then the input can be used as Start/Stop. Name Meaning 24 V input voltage PLC...

  • Page 34: Terminal 60

    • CANopen communication protocol with device profile CiA 402. • CAN-ID must be configured using the SycoDrive operating software. See also Object description CANopen HF inverter e@syDrive 4624, 4625, 4626. 4-pin PCB connector (1,5 mm²), suitable for mating connector FMC 1,5/4-ST-3,5 (Phoenix)

  • Page 35: Mini Usb Connector

    Connection example: 6.9 Mini USB connector 4-pin mini USB connector The Mini USB connector is used to parameterize the frequency inverter by means of a PC. Frequency inverter PC / Tablet computer The virtual COM port is shown in the device manager as "USB Serial Port". If the driver is not installed automatically, then a current driver can be downloaded from the following manufacturer’s website and installed: http://www.ftdichip.com/Drivers/VCP.htm...

  • Page 36: Switch-On Sequence

    7.0 Switch-on Sequence For safety reasons, it is not possible to switch on the inverter and simultaneously indicate the start command and the setpoint. A deliberate command must be executed to start the motor! Note the following switch-on sequence: 1. Switch on the inverter 2.

  • Page 37: Status Report / Malfunctions / Error Correction

    8.0 Status Report / Malfunctions / Error Correction 8.1 Status Report If the inverter is supplied with a voltage, then the Status LED (green) lights up continuously, the inverter is ready for operation. When the motor starts, the Status LED (green) starts to flash. As soon as the motor stops again, the Status LED (green) lights up continuously.

  • Page 38: Warnings

    8.3 Warnings With a warning message the frequency inverter is still ready for operation. The warning message can be reset via RESET during operation. Warning Fault Cause Correction Motor current has Motor too highly loaded, Reduce load, adapt parameters, if exceeded the current parameters possible.

  • Page 39: Errors

    8.4 Errors With an error message / serious fault the frequency inverter is not ready for operation; a reset must be initiated. Error Fault Cause Correction STO interrupted STO port is open. Check the STO port. Earth leakage in motor Short circuit in motor or Change or repair the motor.

  • Page 40: Operating Software And Programming

    12 months from the date of sale certified by the vendor. In the event of justifiable complaints, SycoTec shall supply spare parts or carry out repairs free of charge under warranty. SycoTec accepts no liability for defects and their consequences which have arisen or...
  • Page 42 (DE = original)

This manual is also suitable for:

E@sydrive 4625E@sydrive 4626E@sydrive 4625, e@sydrive 4626

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