Related Manuals for Emec KMS MF
Summary of Contents for Emec KMS MF
- Page 1 KMS MF - KMSA MF - KMS AC MF - KMS MF LPV 100 - 240 PRODUCT LABEL KMSAMF KMS MF KMS AC MF SOLENOID-DRIVEN DIAPHRAGM DOSING PUMP...
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Page 2: General Notes On Safety
This manual contains important SAFETY information regarding the installation and operation of the device. Read and keep for future reference. Translation of original instructions. Carefully follow this information to prevent personal injury and property damage. The information in this manual may contain inaccuracies or typographical errors. -
Page 3: Purpose Of Use And Safety
PURPOSE OF EQUIPMENT INTENDED FOR DRINKING WATER TREATMENT USE AND The pump must only be used for dosing liquid products. SAFETY It must not be used in explosive environments (EX). WARNINGS It must not be used to dose flammable chemicals. It must not be used with radioactive chemical material. -
Page 4: Environmental Safety
ENVIRONMENTAL Work area SAFETY Always keep the area where the pump is installed clean to avoid and/or detect emissions. Recycling instructions CER RECYCLING CODE: 16 02 14 Always recycle materials according to the following instructions: 1. Follow local laws and regulations regarding recycling if the unit or certain parts are accepted by an authorised recycling company. - Page 5 DO NOT DISCARD PACKAGING. REUSE IT FOR TRANSPORT. Packaging and transporting temperature………………10 to 50°C (32 to 122°F) Atmospheric humidity ....95% relative humidity (non-condensing) Package QUANTITY STANDARD CONTENT KMS MF KMSA MF KMS MF LPV contents ⚫ ⚫ ⚫ dowels ø6 ⚫ ⚫...
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Page 6: Introduction
For installation ⎘ “Connecting hydraulic components on self-purging mod. KMSA MF”. The KMS AC MF dosing pump is the version of the KMS MF pump with dual power KMS AC MF series supply: compressed air and 230 VAC. Compressed air is supplied with lubricant-free air and condensate water;... -
Page 7: Pump Components
PUMP COMPONENTS KMS MF Single injection adjustment knob Level probe input External signal input Power supply Flow sensor input (SEFL) Delivery hose fitting Manual bleed tap Bleed hose holder Suction hose fitting STAND-BY / ALARM connection Compressed air input (only mod. KMS AC MF) Solenoid valve vent (only mod. - Page 8 KMSA MF Single injection adjustment knob Level probe input External signal input Power supply Flow sensor input (SEFL) Bleed hose fitting Delivery hose fitting Suction hose fitting STAND-BY / ALARM connection Compressed air input (only mod. KMSA AC MF) Solenoid valve vent (only mod.
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Page 9: Technical And Electrical Specifications
Suction air pressure ....7 bar Compressed air dosing pumps require compressed air free of lubricant and condensate water. The supply air pressure must be between 6 and 10 bar. Table 1. KMS MF and KMSA MF model information INFORMATION FLOW RATE KMS MF... -
Page 10: Manufacturing Materials
✗ O-RING LEVEL PROBE / ✓ FOOT FILTER LEVEL PROBE ✓ CABLE PVDF PPV0 PMMA GLASS PTFE FKM B EPDM KMS MF LPV ✓ ✗ manufacturing materials ✓ PUMP BODY ✓ DIAPHRAGM ✓ BALLS SUCTION ✓ HOSE ✓ DELIVERY HOSE PRIMING ✓... -
Page 11: Installation
INSTALLATION Installing the Installation and commissioning takes place in 5 phases: dosing pump Pump positioning Hydraulic connection (hoses, level probe, injection valve) Electrical connection Priming Programming Before installation, check that all necessary precautions have been taken for the safety of the installer. ALWAYS wear protective masks, gloves, safety goggles and if necessary additional PPE during all installation phases and while handling chemicals! -
Page 12: Fig. 1. Installing The Dosing Pump
Fig. 1. Installing the dosing pump 1 - Dosing Pump 2 - Suction Hose 3 - Delivery Hose 4 - Injection Valve 5 - Air Discharge 6 - Level probe 7 - Foot filter 8 - Power supply 9 - Stand-by / Alarm... -
Page 13: Flow Sensor Installing (Sefl)
Flow sensor The flow sensor (SEFL) is an OPTIONAL device for monitoring correct pump Installing operation. The SEFL detects the actual flow of liquid into the pump body. (SEFL) Install the SEFL flow sensor by connecting it to the delivery connection of the pump body or using the mounting bracket on the delivery line. -
Page 14: Hydraulic Connection
HYDRAULIC CONNECTION Level probe The level probe is supplied already assembled and is equipped with a foot filter that prevents sediment from being sucked in. Place the level probe on the bottom of the container. Connect the BNC on the level probe to the level probe input on the pump. If there is a mixer in the container, a suction lance must be installed. -
Page 15: Delivery Hose / Pump Body Assembly
Suction hose / The suction hose must be as short as possible and installed in a vertical foot filter position to prevent the suction of air bubbles! connection Completely unscrew the suction ring on the pump body and remove the components required for assembly with the hose: fixing ring, hose lock, hose holder. -
Page 16: Injection Valve
Connection for delivery hose Bleed knob Connection for bleed hose Connection for suction hose Fig. 7. Description of pump body in PMMA in with manual bleed (KMS MF). Connection for delivery hose Bleed knob Connection for bleed hose Connection for suction hose The manual bleed procedure is described in How to prime the pump. -
Page 17: Connecting Hydraulic Components On Self-Purging Mod. Kmsa Mf
Refer to the figures below for the position of the delivery and bleed hoses. Connecting hydraulic The assembly procedure for the suction, delivery and bleed hoses is the same components as described above. on self- purging mod. KMSA MF Fig. 8. Description of the self-purging pump body (KMSA MF pump) Connection for bleed hose Connection for delivery hose Connection for suction hose... -
Page 18: Electrical Connection
ELECTRICAL CONNECTION THE ELECTRICAL CONNECTIONS OF THE PUMP MUST BE CARRIED OUT Preliminary BY SPECIALISED PERSONNEL. checks Before connecting the pump: Make sure that the values listed on the pump nameplate are compatible with those of the mains. The pump nameplate is located on the side. -
Page 19: How To Connect The Pump
How to • Connect the “BNC” of the external signal to the “INPUT” connector. connect the ): - CREEN CABLE BRAID pump ENTRAL CONDUCTOR This signal can be used in one of the following modes: - Meter - Batch mode start contact - Voltage input volt mode - Current input mA •... -
Page 20: Pump Body Priming
PUMP BODY PRIMING How to prime To prime the pump without coming into contact with the chemical: the pump Connect all hoses (delivery, suction and discharge hose). Open the bleed valve by turning the bleed knob fully. Make sure that the ADJUSTMENT KNOB is on 100%. Power the pump. -
Page 21: Pump Programming
PUMP PROGRAMMING Keyboard ENTER/EXIT MENU (WITH SAVE) functions SCROLL/INCREASE DIGITS SCROLL/INCREASE DIGITS ON/OFF / EXIT MENU (WITHOUT SAVING) 40 50 60 SINGLE INJECTION ADJUSTMENT KNOB (0-100%) 0 % 100 Table 3. Function of keys OPERATIONS KEYS switch on / switch off enter / exit menu save settings exit menu without saving... -
Page 22: Entering The Programming Area
Entering the The navigation language must be set when starting the pump for the first programming time. Use the arrows to scroll and then confirm with ENTER. From the main area menu, access programming with key E. The standard protection password is ADMIN USER 0000. -
Page 23: Constant
CONSTANT The pump doses at a constant frequency in relation to the values of “SPH” (strokes per hour), “SPM” (strokes per minute) or “LPH” (litres per hour) set during programming. WHEN In the absence of an external signal, hourly dosing of a product in the desired quantity must be carried out PARAMETERS Choose:... -
Page 24: Divide
DIVIDE The pulses supplied by a meter connected to the pump are divided by the value set during programming and determine the dosing frequency. WHEN In the presence of an external signal sending too many pulses (small size water meter, e.g. CTFI model), it is necessary to divide them to dose the correct amount of product PARAMETERS... -
Page 25: Multiply
The pulses supplied by a meter connected to the pump are multiplied by the MULTIPLY value set during programming and determine the dosing frequency. WHEN In the presence of an external signal sending too little pulses (large size water meter, e.g. CWFA model), it is necessary to multiply them to dose the correct amount of product PARAMETERS... -
Page 26: Ppm
The pulses supplied by a meter connected to the pump determine the dosage according to the PPM value, product concentration and quantity for each single stroke set during programming. WHEN In the presence of an external signal sending pulses, it is necessary to dose the correct amount of product by specifying only the PPM (parts per million) and leaving the pump to manage the incoming pulses... -
Page 27: Perc
PERC The pulses supplied by a meter connected to the pump determine the dosage according to the PERC (%), product concentration and quantity for each single stroke set during programming. WHEN In the presence of an external signal sending pulses, it is necessary to dose the correct amount of product by specifying only the PERC (percentage) and leaving the pump to manage the incoming pulses... -
Page 28: Mlq
The pulses supplied by a meter connected to the pump determine the dosage according to the MLQ (millilitres per quintal), product concentration and quantity for each single stroke set during programming. WHEN In the presence of an external signal sending pulses, it is necessary to dose the correct amount of product by specifying only the MLQ (millilitres per quintal) and leaving the pump to manage the incoming pulses... -
Page 29: Batch
BATCH Pulses supplied from an external contact start the pump according to the strokes required to dose the quantity of product set during programming or for the desired quantity. For best result, calibrate the pump carefully (test - PROG 2 SETUP menu). WHEN To start the pump for dosing a certain amount of product after receiving a pulse from external... -
Page 30: Manual: Manual Dosing
MANUAL: Manual dosing mode used for priming. Set a quantity to dose at maximum manual dosing frequency (“CC”) or the number of strokes (“ST”). The contact is disabled. EXAMPLE 2 Set as below: MANUAL QUANTITY CONTACT: CC:00002 MODE CC:01000 DIS. MANUAL Pulses running... -
Page 31: By An External Contact. Case
Fig. 25. Batch -internal mode- pump working mode with pause-work cycle regulated by an external contact. Case 1. The contact changes state during a pump pause phase. When the contact returns to its previous state, the pump resumes normal operation. DOSING 10 DOSING 10 STROKES... -
Page 32: Volt
VOLT The voltage supplied to the pump (via the input signal) determines proportional dosing according to the two minimum and maximum values in which the strokes per minute were set during programming. WHEN In the presence of an external voltage signal, it is necessary to dose the correct amount of product. - Page 33 The current supplied to the pump (via the input signal) determines proportional dosing according to the two minimum and maximum values in which the strokes per minute were set during programming. WHEN In the presence of an external current signal, it is necessary to dose the correct amount of product.
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Page 34: Prog 2 Setup: Working Settings
PROG 2 This menu defines the settings for the working parameters of the dosing pump. SETUP: Working settings Table 7. PROG 2 SETUP: parameter setting menu MENU PARAMETERS TO BE SET CC/ST Cubic centimetres per stroke obtained by the Test function (next sub-menu). -
Page 35: Cc/St
CC/ST Enter the result of the CC/ST (cubic centimetres/pulse) obtained from the TEST function (next menu) in this sub-menu. Fig. 28. CC/ST menu SET (1) CC/ST CC/ST 00.20 TEST This test must be carried out in order to define the amount of cc/st (cubic centimetres/pulse) that the pump delivers. -
Page 36: Level
This function defines a pre-alarm status warning of the imminent finishing of LEVEL the product that is being dosed, and which is contained in the sampling tank. The value to be entered must be calculated taking into account the litres or gallons remaining between the level of the foot filter and the suction level of the pump. -
Page 37: Stand-By
Fig. 32. SEFL menu SET (4) SEFL SEFL DISABLE SEFL ENABLE SEFL 050 STOP NO o STOP YES RECOVERY FAULT YES o NO RECOVERY AFTER 055 This setting allows an external signal connected to the Stand-by input to STAND-BY enable/disable the pump. The signal can be enabled as a N.O. -
Page 38: Out Al
This setting is used to manage the status of the alarm relay output contact. OUT AL The alarm can be enabled as a N.O. (normally open) or N.C. (normally closed) contact. Fig. 34. Out al menu SET (6) OUT AL OUT ALRM N.C. -
Page 39: Wmeter
This menu allows you to set the characteristics of your pulse water meter. You WMETER can enter the value of pulses supplied by the meter itself, based on which the pump will optimise operation in PPM/MLQ/PERC mode and update the data in the statistics menu. -
Page 40: Unit
Set the unit of measurement in litres (LITRE) or gallons (USGAL). UNIT Fig. 39. Unit menu. SET (10) UNIT UNIT LITRE UNIT USGAL DELAY This menu lets you set a waiting time when powering up the pump. You can set a time from 0 to 10 minutes. It is however possible to interrupt this delay by pressing any key to cancel the remaining time. -
Page 41: Prog 3 Stat: Statistics
PROG 3 This menu displays the overall dosing statistics of the pump, litres of product STAT: dosed and number of strokes carried out. All counters can be reset. Statistics Table 9. PROG 3 STAT: statistics menu. MENU STATISTICS TOT DOS Litres of product dosed. -
Page 42: Alarms
ALARMS # (hashtag) in the main menu indicates the presence of one or more alarms. To view them, move the arrow to the ALARM QTY screen: xx. Enter the sub-menu using the arrow Fig. 43. Active alarms menu. Main menu VSUPPLY PASSWORD # STROKES... -
Page 43: Troubleshooting
TROUBLESHOOTING Table 11. Troubleshooting. PROBLEM CAUSE WHAT TO DO • Connect the pump to the mains • There is no power supply. • Replace the fuse following ⎘ Fuse The pump does not switch • Protection fuse blown replacement procedure. •... -
Page 44: Load Default Procedure
FACTORY This operation involves the total deletion of the programming data. Proceed as follows: procedure - disconnect the pump power supply - enter the main menu (SET) and scroll to "SET [09] FACTORY". Press E. Change the option to "Y" and press E RESET This operation resets the password to the default value (“0000”). -
Page 45: Circuit Diagram
Fig. 44. KMS MF circuit diagram Circuit diagram... -
Page 46: Maintenance Planning
In order to guarantee the potability requirements of the treated Maintenance planning drinking water and the maintaining of the improvements as stated by the manufacturer, this equipment must be checked AT LEAST once a month. OPERATOR PROTECTION ALWAYS wear safety equipment in accordance with company regulations. In the work area, during installation, maintenance and while handling chemicals use: •... -
Page 47: Service And Repair
Service Before returning the pump to the service department, remove all liquid and repair inside the pump body and dry it BEFORE packing it in its original box! After emptying the pump body, if there is still a chance that any highly corrosive liquid may cause damage, this must be declared on the REPAIR REPORT form. - Page 48 O at 20 °C at the indicated back pressure. The dosing accuracy is ± 2% at a constant pressure of ± 0.5 bar. Fig. 46. KMS MF flow rate curves 2001: l/h 01 bar 20 1802: l/h 2 bar 18 Pump body mod.
- Page 49 0501: l/h 1 bar 5 0301: l/h 1 bar 3 Pump body mod. I Pump body mod. I 0218: l/h 18 bar 2 Pump body mod. M KMS AC SERIES 1018: l/h 18 bar 10 Pump body mod. M 140 SPM...
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Page 50: Table 11. Chemical Compatibility Table
Fig. 47. KMSA MF flow rate curves 1801: 1503: l/h 1 bar 18 l/h 3 bar 15 Pump body mod. LA Pump body mod. LA 103.5: 085.5: l/h 3.5 bar 10 l/h 5.5 bar 8 Pump body mod. LA Pump body mod. LA 057.5,5: 0213: l/h 7.5 bar 5... -
Page 52: Chemical Compatibility Table
Chemical Dosing pumps are widely used for dosing chemical products. compatibility Select the most suitable material for the liquid to be dosed in the CHEMICAL table COMPATIBILITY TABLE. The information in the table is checked periodically and believed to be correct at the date of publication. The data contained in the table are based on information provided by the manufacturers and their experience, but as the resistance of materials depends on many factors;... -
Page 53: Hose Characteristics
Hose The technical characteristics of the hoses are of essential importance for characteristics accurate and safe dosing. Each pump model is supplied by the manufacturer for optimal functioning of the hydraulic connections according to dosing capacity. The information in the table is checked periodically and believed to be correct at the date of publication. -
Page 56: Connection
MOD 7.5 B1 Q Ed. 1 - rev. 0 21/02/2012 REPAIR REPORT ENCLOSE THIS COMPLETED AND SIGNED FORM WITH THE TRANSPORT DOCUMENT DATE ..........SENDER Company name…………..................Address ....................Telephone ....................Contact person ....................PRODUCT (see pump label) CODE........................S/N (serial number)....................OPERATING CONDITIONS Installation location/description .................. -
Page 57: Table Of Contents
VOLT ........32 SPARE PARTS ....... 4 mA ......... 33 INTRODUCTION ......6 PROG 2 SETUP: Working settings ..34 KMS MF series ......6 cc/st ........35 KMSA MF series ......6 TEST ........35 KMS AC MF series ......6 LEVEL ........ - Page 58 Active alarms menu..................... 40 Fig. 42. KMS MF circuit diagram ..................43 Fig. 43. KMS MF circuit diagram for connection to a pulse water meter with Hall effect ..... 43 Fig. 44. KMS MF flow rate curves ..................45 Fig. 45.
- Page 59 INDEX OF TABLES Table 1. KMS MF and KMSA MF model information ............5 Table 2. KMS AC MF model information ..............6 Table 3. Function of keys ..................17 Table 4. Main menu ................... 17 Table 5. Symbols on the display ................17 Table 6.
- Page 60 Disposal of end-of-life equipment by users This symbol warns against disposing of the product with normal waste. Respect human health and the environment by delivering the discarded equipment to a designated collection point for the recycling of electronic and electrical equipment. For further information please visit the online site.
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